Combined Steam and Carbon Dioxide Reforming of Methane on Ni/MgAl<Subscript>2</Subscript>O<Subscript>4</Subscript>: Effect of CeO<Subscript>2</Subscript> Promoter to Catalytic Performance

Abstract  

The catalytic performance during combined steam and carbon dioxide reforming of methane (SCR) was investigated on Ni/MgAl₂O₄ catalyst promoted with CeO₂. The SCR catalyst was prepared by co-impregnation method using nickel and cerium metal precursors on hydrotalcite-like MgAl₂O₄ support. In terms of catalytic activity and stability, CeO₂-promoted Ni/MgAl₂O₄ catalyst is superior to Ni–CeO₂/Al₂O₃ or Ni/MgAl₂O₄ catalysts because of high resistance to coke formation and suppressed aggregation of nickel particles. The role of CeO₂ on Ni/MgAl₂O₄ catalyst was elucidated by carrying out the various characterization methods in the viewpoint of the aggregation of nickel particles and metal-support interactions. The observed superior catalytic performance on CeO₂-promoted Ni/MgAl₂O₄ catalyst at the weight ratio of MgO/Al₂O₃ of 3/7 seems to be closely related to high dispersion and low aggregation of active metals due to their strong interaction with the MgAl₂O₄ support and the adjacent contact of Ni and CeO₂ species. The CeO₂ promoter also plays an important role to suppress particle aggregation by forming an appropriate interaction of NiO–CeO₂ as well as Ni–MgAl₂O₄ with the concomitant enhancement of mobile oxygen content.     

V-promoted Ni/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalyst for synthetic natural gas (SNG) production: Catalyst preparation methodologies

The effect of preparation method on the catalytic performance of V-promoted Ni/Al₂O₃ catalysts for synthetic natural gas (SNG) production via CO methanation has been investigated. The Ni-V/Al₂O₃ catalysts were prepared by co-impregnation (CI) method, deposition precipitation (DP) method as well as two sequential impregnation (SI) methods with different impregnation sequence. Among the prepared catalysts, the one prepared by CI method exhibited the best catalytic performance due to its largest H₂ uptake and highest metallic Ni dispersion. In a 91h-lifetime test, this catalyst showed high stability at high temperature and weight hourly space velocity. This work demonstrates that the catalytic performance of the V-promoted Ni/Al₂O₃ catalysts can be improved by carefully controlling the preparation method/conditions.     

Catalytic Steam Reforming of Propane over Ni/LaAlO<Subscript>3</Subscript> Catalysts: Influence of Preparation Methods and OSC on Activity and Stability

Abstract  

To develop an efficient catalyst for steam reforming of propane, Ni/LaAlO₃ catalysts were prepared by deposition precipitation, impregnation, and solvo-thermal methods, and characterized by XRD, BET, H₂-TPR, elemental analyses, and TEM. Ni/Al₂O₃ and Ni/CeO₂ catalysts were also synthesized by the solvo-thermal method for comparison. The Ni/LaAlO₃ catalysts exhibited better catalytic performance than both Ni/Al₂O₃ and Ni/CeO₂ catalysts, and activities with Ni/LaAlO₃ were found to be dependent upon the preparation methods. In particular, the Ni/LaAlO₃ catalyst synthesized by the solvo-thermal method exhibited the highest activity presumably because tetrahydrofuran helps distribute generated Ni nanoparticles onto the catalyst surface in a uniform fashion. In addition, the solvo-thermally prepared Ni/LaAlO₃ catalyst was found to be highly stable, with its activity being maintained at least during 100 h. The observed high stability is attributed to the excellent oxygen storage capacity of LaAlO₃, which was first determined by thermogravimetric methods as well as by soot oxidations in the presence of Al₂O₃, CeO₂, and LaAlO₃. Compared to the Ni/Al₂O₃ and Ni/CeO₂ catalysts, Ni/LaAlO₃ exhibited suppressed carbon formation even at lower S/C ratios due to the superior oxygen transport ability of the LaAlO₃ support.     

CO<Subscript>2</Subscript> methanation and co-methanation of CO and CO<Subscript>2</Subscript> over Mn-promoted Ni/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts

A series of Mn-promoted 15 wt-% Ni/Al₂O₃ catalysts were prepared by an incipient wetness impregnation method. The effect of the Mn content on the activity of the Ni/Al₂O₃ catalysts for CO₂ methanation and the comethanation of CO and CO₂ in a fixed-bed reactor was investigated. The catalysts were characterized by N2 physisorption, hydrogen temperature-programmed reduction and desorption, carbon dioxide temperature-programmed desorption, X-ray diffraction and highresolution transmission electron microscopy. The presence of Mn increased the number of CO₂ adsorption sites and inhibited Ni particle agglomeration due to improved Ni dispersion and weakened interactions between the nickel species and the support. The Mn-promoted 15 wt-% Ni/Al₂O₃ catalysts had improved CO₂ methanation activity especially at low temperatures (250 to 400 °C). The Mn content was varied from 0.86% to 2.54% and the best CO₂ conversion was achieved with the 1.71Mn-Ni/Al₂O₃ catalyst. The co-methanation tests on the 1.71Mn-Ni/Al₂O₃ catalyst indicated that adding Mn markedly enhanced the CO₂ methanation activity especially at low temperatures but it had little influence on the CO methanation performance. CO₂ methanation was more sensitive to the reaction temperature and the space velocity than the CO methanation in the co-methanation process.

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Reductive amination of ethanol to ethylamines over Ni/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts

Ni(x)/Al₂O₃ (x=wt%) catalysts with Ni loadings of 5–25 wt% were prepared via a wet impregnation method on an γ-Al₂O₃ support and subsequently applied in the reductive amination of ethanol to ethylamines. Among the various catalysts prepared, Ni(10)/Al₂O₃ exhibited the highest metal dispersion and the smallest Ni particle size, resulting in the highest catalytic performance. To reveal the effects of reaction parameters, a reductive amination process was performed by varying the reaction temperature (T), weight hourly space velocity (WHSV), and NH₃ and H₂ partial pressures in the reactions. In addition, on/off experiments for NH₃ and H₂ were also carried out. In the absence of NH₃ in the reactant stream, the ethanol conversion and selectivities towards the different ethylamine products were significantly reduced, while the selectivity to ethylene was dominant due to the dehydration of ethanol. In contrast, in the absence of H₂, the selectivity to acetonitrile significantly increased due to dehydrogenation of the imine intermediate. Although a small amount of catalyst deactivation was observed in the conversion of ethanol up to 10 h on stream due to the formation of nickel nitride, the Ni(10)/Al₂O₃ catalyst exhibited stable catalytic performance over 90 h under the optimized reaction conditions (i.e., T=190 °C, WHSV=0.9 h^?1, and EtOH/NH₃/H₂ molar ratio=1/1/6).     

Al<Subscript>2</Subscript>O<Subscript>3</Subscript> and CeO<Subscript>2</Subscript>-promoted MgO sorbents for CO<Subscript>2</Subscript> capture at moderate temperatures

A series of Al₂O₃ and CeO₂ modified MgO sorbents was prepared and studied for CO₂ sorption at moderate temperatures. The CO₂ sorption capacity of MgO was enhanced with the addition of either Al₂O₃ or CeO₂. Over Al₂O₃-MgO sorbents, the best capacity of 24.6 mg- CO₂/g-sorbent was attained at 100 °C, which was 61% higher than that of MgO (15.3 mg-CO₂/g-sorbent). The highest capacity of 35.3 mg-CO₂/g-sorbent was obtained over the CeO₂-MgO sorbents at the optimal temperature of 200 °C. Combining with the characterization results, we conclude that the promotion effect on CO₂ sorption with the addition of Al₂O₃ and CeO₂ can be attributed to the increased surface area with reduced MgO crystallite size. Moreover, the addition of CeO₂ increased the basicity of MgO phase, resulting in more increase in the CO₂ capacity than Al₂O₃ promoter. Both the Al₂O₃-MgO and CeO₂-MgO sorbents exhibited better cyclic stability than MgO over the course of fifteen CO₂ sorption-desorption cycles. Compared to Al₂O₃, CeO₂ is more effective for promoting the CO₂ capacity of MgO. To enhance the CO₂ capacity of MgO sorbent, increasing the basicity is more effective than the increase in the surface area.

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Low-Temperature Complete Oxidation of Ethyl Acetate Over CeO<Subscript>2</Subscript>-Supported Precious Metal Catalysts

Catalytic combustion of ethyl acetate was investigated over various CeO₂-supported precious metal catalysts prepared by impregnation method, and the effect of reduction treatment on the activity was examined. Among the catalysts tested, Ru/CeO₂ achieved the highest activity for ethyl acetate combustion, and the activity was almost unchanged by the heat treatment in a hydrogen atmosphere. In the cases of Pt/CeO₂, Pd/CeO₂, and Rh/CeO₂, the catalytic activity was enhanced by the reduction treatment at 400 °C, though the activity of the reduced catalysts was still inferior to that of Ru/CeO₂. It was confirmed by temperature-programmed reduction that the reduction of the ruthenium species was initiated at the lowest temperature among the CeO₂-supported precious metals. The precious metal species reducible at lower temperatures should be responsible for the high activity in the complete oxidation of ethyl acetate.     

Synthesis of nickel catalysts supported on Zr-doped ordered mesoporous Al<Subscript>2</Subscript>O<Subscript>3</Subscript> and their catalytic performance for low-temperature CO<Subscript>2</Subscript> reforming of CH<Subscript>4</Subscript>

A series of Zr-doped ordered mesoporous Al₂O₃ with various Zr contents were synthesized by evaporation-induced self-assembly strategy and the Ni-based catalysts supported on these Al₂O₃ materials were prepared by impregnation method. These catalysts with large specific surface area, big pore volume, uniform pore size possess excellent catalytic performance for the low-temperature carbon dioxide reforming of methane. The activities of these catalysts were tested in carbon dioxide reforming of methane reaction with temperature increasing from 500 to 650?°C and the stabilities of these catalysts were evaluated for long time reaction at 650?°C. It was found that when Zr/(Zr?+?Al) molar ratio?=?0.5%, the Ni/0.5ZrO₂–Al₂O₃ catalyst showed the highest activity, and exhibited superior stabilization compared to the Ni-based catalyst supported on traditional ordered mesoporous Al₂O₃. The “confinement effect” from mesoporous channels of alumina matrix is helpful to stabilize the Ni nanoparticles. As a promoter, Zr could stabilize the ordered mesoporous framework by reacting with Al₂O₃ to form ZrO₂–Al₂O₃ solid solution. Since ZrO₂ enhances the dissociation of carbon dioxide, more oxygen intermediates are given to remove the carbon formed during the reaction.     

CO and CO<Subscript>2</Subscript> methanation over Ni catalysts supported on alumina with different crystalline phases

The effect of alumina crystalline phases on CO and CO₂ methanation was investigated using alumina-supported Ni catalysts. Various crystalline phases, such as α-Al₂O₃, θ-Al₂O₃, δ-Al₂O₃, η-Al₂O₃, γ-Al₂O₃, and κ-Al₂O₃, were utilized to prepare alumina-supported Ni catalysts via wet impregnation. N₂ physisorption, H₂ chemisorption, temperature-programmed reduction with H₂, CO₂ chemisorption, temperature-programmed desorption of CO₂, and X-ray diffraction were employed to characterize the catalysts. The Ni/θ-Al₂O₃ catalyst showed the highest activity during both CO and CO₂ methanation at low temperatures. CO methanation catalytic activity appeared to be related to the number of Ni surface-active sites, as determined by H₂-chemisorption. During CO₂ methanation, Ni dispersion and the CO₂ adsorption site were found to influence catalytic activity. Selective CO methanation in the presence of excess CO₂ was performed over Ni/γ-Al₂O₃ and Ni/δ-Al₂O₃; these substrates proved more active for CO methanation than for CO₂ methanation.     

Oxidative reforming of methane on structured Ni-Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/cordierite catalysts

The catalytic properties of Ni/Al₂O₃ composites supported on ceramic cordierite honeycomb monoliths in oxidative methane reforming are reported. The prereduced catalyst has been tested in a flow reactor using reaction mixtures of the following compositions: in methane oxidation, 2–6% CH₄, 2–9% O₂, Ar; in carbon dioxide and oxidative carbon dioxide reforming of methane, 2–6% CH₄, 6–12% CO₂, and 0–4% O₂, and Ar. Physicochemical studies include the monitoring of the formation and oxidation of carbon, the strength of the Ni-O bond, and the phase composition of the catalyst. The structured Ni-Al₂O₃ catalysts are much more productive in the carbon dioxide reforming of methane than conventional granular catalysts. The catalysts performance is made more stable by regulating the acid-base properties of their surface via the introduction of alkali metal (Na, K) oxides to retard the coking of the surface. Rare-earth metal oxides with a low redox potential (La₂O₃, CeO₂) enhance the activity and stability of Ni-Al₂O₃/cordierite catalysts in the deep and partial oxidation and carbon dioxide reforming of methane. The carbon dioxide reforming of methane on the (NiO + La₂O₃ + Al₂O₃)/cordierite catalyst can be intensified by adding oxygen to the gas feed. This reduces the temperature necessary to reach a high methane conversion and does not exert any significant effect on the selectivity with respect to H₂.     

The difference in hydrogenation performance between Ni-in-Al<Subscript>2</Subscript>O<Subscript>3</Subscript> and Ni-on-Al<Subscript>2</Subscript>O<Subscript>3</Subscript> for hydrotreating of crude 2-ethylhexanol

Two mesoporous material Ni/γ-Al₂O₃ catalysts were prepared and characterized by ICP-AES, XRD, and TPR. The differences in reaction activity between Ni-in-Al₂O₃ and Ni-on-Al₂O₃ were investigated for hydrotreating of crude 2-ethylhexanol. The results show that the Ni species (Ni-on-Al₂O₃) exhibit excellent hydrogenation activities at a wide range of H₂ pressure and space velocity, while the Ni species (Ni-in-Al₂O₃) exhibit similar activities with those of Ni-on-Al₂O₃ only at higher H₂ pressure and lower space velocity. Due to the presence of extensively exposed Ni species on the Ni-on-Al₂O₃ catalyst, its hydrogenation performance was increased significantly because of the low interphase mass transfer resistance.     

Unexpected Support Effect in Hydrotreating: Evidence of a Metallic Character for ReS<Subscript>2</Subscript>/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> and ReS<Subscript>2</Subscript>/SiO<Subscript>2</Subscript> Catalysts

Abstract  

Rhenium sulfide based catalysts were prepared by the incipient wetness impregnation method over alumina and silica supports and evaluated for 4,6-dimethyldibenzothiophene hydrodesulfurization in a high-pressure stirred-tank reactor. The catalyst prepared over silica was about six times more active for hydrodesulfurization than the corresponding catalyst prepared over alumina and a NiMo/Al₂O₃ industrial reference catalyst. This surprising and positive SiO₂ support effect was explained by a metallic character of the supported sulfide, which was demonstrated using a kinetic approach of competitive hydrogenations and by XPS characterization.     

Influence of Calcination Temperature on Activity and Selectivity of Ni–CeO<Subscript>2</Subscript> and Ni–Ce<Subscript>0.8</Subscript>Zr<Subscript>0.2</Subscript>O<Subscript>2</Subscript> Catalysts for CO<Subscript>2</Subscript> Methanation

Herein, we studied the influence of calcination temperature (500–800 °C) of Ni/CeO₂ and Ni/Ce_0.8Zr_0.2O₂ catalysts on the specific surface area, pore volume, crystalline size, lattice parameter, chemical bonding and oxidation states, nickel dispersion and CH₄/CO production rate in CO₂ methanation. In general, the catalytic performance revealed that Zr doping catalysts could increase the CH₄ production rate. Combined with the production rate and the characterizations results, we found that the combination of nickel dispersion, peak area of CO₂–TPD and O_II/(O_II + O_I)) play the critical role in increasing the CH₄ production rate. It is well to be mentioned that the CO production rate is strongly influenced by the nickel dispersion. Furthermore, the in-situ DRIFTS confirmed that the CO originates from the decomposition of H-assisted formate species.     

Development of Ni catalysts for tar removal by steam gasification of biomass

Catalytic performance of Ni/CeO₂/Al₂O₃ catalysts prepared by a co-impregnation and a sequential impregnation method in steam gasification of real biomass (cedar wood) was investigated. Especially, Ni/CeO₂/Al₂O₃ catalysts prepared by the co-impregnation method exhibited higher performance than Ni/Al₂O₃ and Ni/CeO₂/Al₂O₃ prepared by the sequential impregnation method, and the catalysts gave lower yields of coke and tar, and higher yields of gaseous products. The Ni/CeO₂/Al₂O₃ catalysts were characterized by thermogravimetric analysis, temperature-programmed reduction with H₂, transmission electron microscopy and extended X-ray absorption fine structure, and the results suggested that the interaction between Ni and CeO₂ became stronger by the co-impregnation method than that by sequential method. Judging from both results of catalytic performance and catalyst characterization, it is found that the intimate interaction between Ni and CeO₂ can play very important role on the steam gasification of biomass.     

Promoting effect of the interaction between Ni and CeO2 on steam gasification of biomass

Catalytic performance of Ni/CeO₂/Al₂O₃ catalysts prepared by a co-impregnation method was higher than that of Ni/CeO₂/Al₂O₃ by a sequential impregnation method and Ni/Al₂O₃ in steam gasification of biomass in terms of the yield of coke and tar. Characterization by means of temperature programmed reduction suggests that the intimate interaction between Ni and CeO₂ on the Ni/CeO₂/Al₂O₃ by the co-impregnation method can be related to high performance in steam gasification of biomass.     

CeO<Subscript>2</Subscript>-La<Subscript>2</Subscript>O<Subscript>3</Subscript>/ZSM-5 sorbents for high-temperature H<Subscript>2</Subscript>S removal

Performance of CeO₂-La₂O₃/ZSM-5 sorbents for sulfur removal was examined at temperature ranging from 500 oC to 700 oC. The sulfur capacity of 5Ce5La/ZSM-5 was much bigger than that of CeO₂/ZSM-5. H₂ had a negative impact on the sulfidation; however, CO had little influence on sulfur removal. The characterization results showed that CeO₂ and La₂O₃ were well dispersed on ZSM-5 because of the intimate admixing of La₂O₃ and CeO₂, the major sulfidation products were Ce₂O₂S and La₂O₂S, the XRD and SEM results revealed that ZSM-5 structure could remain intact during preparation and sulfidation process, the H₂-TPR showed that the reducibility of CeO₂ can be remarkably enhanced by addition of La.     

Effect of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-ZrO<Subscript>2</Subscript> xerogel support on hydrogen production by steam reforming of LNG over Ni/Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-ZrO<Subscript>2</Subscript> catalyst

An Al₂O₃-ZrO₂ xerogel (AZ-SG) was prepared by a sol-gel method for use as a support for a nickel catalyst. The Ni/AZ-SG catalyst was then prepared by an impregnation method, and was applied to hydrogen production by steam reforming of LNG. A nickel catalyst supported on commercial alumina (A-C) was also prepared (Ni/A-C) for comparison. The hydroxyl-rich surface of the AZ-SG support increased the dispersion of nickel species on the support during the calcination step. The formation of a surface nickel aluminate-like phase in the Ni/AZ-SG catalyst greatly enhanced the reducibility of the Ni/AZ-SG catalyst. The ZrO₂ in the AZ-SG support increased the adsorption of steam onto the support and the subsequent spillover of steam from the support to the active nickel sites in the Ni/AZ-SG catalyst. Both the high surface area and the well-developed mesoporosity of the Ni/AZ-SG catalyst improved the gasification of adsorbed surface hydrocarbons in the reaction. In the steam reforming of LNG, the Ni/AZ-SG catalyst showed a better catalytic performance than the Ni/A-C catalyst. Moreover, the Ni/AZ-SG catalyst showed strong resistance toward catalyst deactivation.     

Partial oxidation of methane over Ni/Ce-Zro<Subscript>2</Subscript>/θ-Al<Subscript>2</Subscript>O<Subscript>3</Subscript>

The catalytic behavior of Ni/Ce-ZrO₂/θ-Al₂O₃ has been investigated in the partial oxidation of methane (POM) toward synthesis gas. The catalyst showed high activity and selectivity due to the heat treatment of the support and the promotional effect of Ce-ZrO₂. It is suggested that the support was stabilized through the heat treatment of γ-Al₂O₃ and the precoating of Ce-ZrO₂, on which a protective layer was formed. Moreover, sintering of the catalyst was greatly suppressed for 24 h test. Pulse experiments of CH₄, O₂ and/or CH₄/O₂ with a molar ratio of 2 were systematically performed over fresh, partially reduced and well reduced catalyst. Results indicate that CH₄ can be partially oxidized to CO and H₂ by the reactive oxygen in complex NiO_x species existing over the fresh catalyst. It is demonstrated that POM over Ni/Ce-ZrO₂/θ-Al₂O₃ follows the pyrolysis mechanism, and both the carbonaceous materials from CH₄ decomposition over metallic nickel and the reactive oxygen species present on NiO_x and Ce-ZrO₂ are intermediates for POM.     

Catalytic cracking of isobutane over HZSM-5, FeHZSM-5 and CrHZSM-5 catalysts with different SiO<Subscript>2</Subscript>/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> ratios

Several systems of HZSM-5, FeHZSM-5 and CrHZSM-5 zeolite catalysts with different ratios of SiO₂/Al₂O₃ (25,38,50,80, and 150) were prepared and they were characterized by means of X-ray diffraction (XRD), UV–Vis, NH₃-TPD and BET techniques. The results indicated that, compared with uncalcined HZSM-5 zeolites, the total acid amounts, acidic site density and acidic strength of HZSM-5, FeHZSM-5 and CrHZSM-5 zeolite catalysts obviously decreased, while those of weak acid amounts obviously enhanced with the decrease of SiO₂/Al₂O₃ molar ratio. When the ratio of SiO₂/Al₂O₃ is less than 50, the three systems of HZSM-5, FeHZSM-5 and CrHZSM-5 zeolite catalysts with same ratio of SiO₂/Al₂O₃ gave similar and high isobutane conversions. However, when the ratio of SiO₂/Al₂O₃ was equal to or greater than 80, these three systems of catalysts possessed different altering tendencies of isobutane conversions, thus their isobutene conversions were different. High yields of light olefins were obtained over the FeHZSM-5 and CrHZSM-5 zeolite catalysts with high ratio of SiO₂/Al₂O₃ (≥80). The ratio of SiO₂/Al₂O₃ has large effects on the surface area, and acidic characteristics of HZSM-5, FeHZSM-5 and CrHZSM-5 zeolites catalysts, and thus further affect their catalytic performances for isobutane cracking. That is the nature of SiO₂/Al₂O₃ ratio effect on the catalytic performances.     

CeO<Subscript>2</Subscript>-TiO<Subscript>2</Subscript> catalyst prepared by physical mixing for NH<Subscript>3</Subscript> selective catalytic reduction: Evidence about the migration of sulfates from TiO<Subscript>2</Subscript> to CeO<Subscript>2</Subscript> via simple calcination

A mechanical mixture of CeO₂ and TiO₂ powder with a small amount of sulfate was applied for the selective catalytic reduction (SCR) of NO with NH₃. After calcination at 500 oC, the mixed sample showed significantly enhanced activity and selectivity compared to the uncalcined one and, moreover, demonstrated even higher activity than the conventional V₂O₅/TiO₂ catalyst above 300 °C. Combined characterization results revealed that the main active sites were newly formed sulfate species on CeO₂, the number of which increased with calcination. Temperatureresolved DRIFT spectra provided convincing evidence about the migration of sulfate species from TiO₂ to CeO₂, as confirmed from the shift of v(S=O) band as a result of the mechanical mixing and the subsequent calcination.