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1.
双辉等离子渗铬T8钢碳迁移现象的分析   总被引:3,自引:0,他引:3  
用双辉等离子渗铬技术,进行了880~900℃温度下的T8钢表面渗铬合金化研究;测量了渗铬层中Fe、Cr和C等元素的浓度分布,分析了渗铬合金化层形成过程中碳迁移行为。结果表明,对T8钢进行双辉等离子渗铬处理时,奥氏体中碳化学位下降引起的从基体向渗层的碳迁移是必然的,但通过控制工艺参数,由阴极溅射引起的表面脱碳是可以减轻的。  相似文献   

2.
在45钢表面进行W、Mo、Ti离子三元共渗,以形成类似高速钢成分的合金化渗层;对该合金化渗层进行渗碳、淬火、回火处理。结果表明,离子渗金属后,渗层组织为合金铁素体,表面合金元素浓度(质量分数,%)为8W、10Mo、1.8Ti;渗层经渗碳后,显微组织为粒状合金珠光体 不同形状的合金碳化物,合金碳化物的分布与普通高速钢相比更为细小、弥散、均匀;渗碳试样经淬火、回火处理后,渗层显微组织为回火马氏体和均匀细小的粒状碳化物,合金碳化物为M。C(Fe,w,C)、M。C,[(FewMo)7C3]和MC(TiC、r-MoC),硬度为800~890HV0.1(相当于64~67HRC),红硬性为760HV0.1左右(相当于63HRC)。  相似文献   

3.
等离子表面复合渗合金层碳化物相的研究   总被引:6,自引:0,他引:6  
利用等离子表面合金化技术,在碳钢表面进行W、Mo、C共渗,共渗合金层中W当量质量分数超过10%,含碳量超过平衡碳计算值,碳饱和度达1.6以上,约是一般冶金高速钢碳饱和度的两倍。用X射线衍射分析了共渗合金层中碳化物的结构类型;用电子探针进行微区成分分析,测定碳化物的成分,并计算了碳化物中碳原子与合金元素之间的原子比。结果表明,共渗合金层中的碳化物主要是由合金元素W、Mo和C形成的M6C型碳化物及少量的M2C型碳化物。M6C型碳化物中碳原子与合金元素之间的原子比为1.6~3.2:1平均为2.4。与一般冶金低合金高速钢中的合金元素与碳原子比相比较,范围窄,且偏低。  相似文献   

4.
为提高Q235钢的耐氧化性和耐蚀性,进行了渗铬和渗铝,在此基础上进行了铬铝共渗。用光学显微镜、透射电镜和电子探针研究了渗层的显微组织、相结构及成分分布.结果表明,渗剂成分为93%Cr、7%Al时,经1100℃×16h共渗后,渗层表面铬、铝含量分别为18%和8.2%;表层组织为(Cr,Fe)23C6+AlFe3C0.69,里层为α-Fe(Cr,Al),渗层具有较高的耐高温氧化性和抗蚀性。  相似文献   

5.
徐晋勇  高原  黄伟  恽志东  徐重 《金属热处理》2007,32(Z1):390-393
介绍一种Q235钢表面进行双层辉光离子渗Cr方法,表面Cr含量达到40%左右.然后进行超饱和渗C,形成高Cr高C表面合金化层.表面含碳量达到2.7%左右,超过平衡碳计算值.随后进行淬火 低温回火热处理,使表面合金层获得马氏体基体上均匀分布的细小弥散碳化物组织,没有共晶莱氏体.经X射线衍射分析,合金化层碳化物类型为M23C6、M7C3,尺寸1~2 μm,表面硬度达到1200HV左右.将双层辉光离子渗Cr 渗C淬火试样,进行摩擦因数和耐磨性能试验,结果表明,高Cr高C合金化层的平均摩擦因数为0.11,相对耐磨性是Q235钢渗C淬火试样的1.83倍.  相似文献   

6.
Cr12MoV钢低温盐浴渗铬复合处理   总被引:2,自引:5,他引:2  
研究Cr12MoV钢低温复合盐浴渗铬处理后复合渗铬层的金相组织、相结构、渗层厚度、渗层硬度、铬浓度分布和氮碳浓度分布,并进行渗层的耐磨性对比试验。结果表明,Cr12MoV钢经氮碳共渗加低温盐浴渗铬复合处理可获得良好的渗铬层及优异的耐磨性。  相似文献   

7.
低扩渗效率和渗层孔隙是困扰着渗铬生产的两个重要难题。本文采用固体包埋法在GCr15表面制备渗Cr涂层,重点探讨了渗层的生长机制、孔隙成因及不同稀土氧化物的催渗作用。结果表明,加入稀土氧化物后渗层厚度明显提高,三种稀土氧化物的催渗效率依次为Y2O3>CeO2>La2O3。渗Cr层明显的分为双层结构,外层是以(Cr,Fe)23C6相为主的多孔层,内层为(Cr,Fe)7C3相为主的致密层。扩渗初期在基材表面首先生成的(Cr,Fe)23C6相层阻碍了表面活性Cr原子向内扩散,其自身作为Cr源向内扩散促进了致密层的生长,Cr原子扩散速度的差异及渗层中的应力是产生孔隙的主要原因。发现降低基体碳含量抑制(Cr,Fe)23C6相层的生成或细化该相层晶粒增加Cr原子扩散通道可有效降低孔隙率,这为改进渗铬层质量提供了一个重要思路。  相似文献   

8.
W18Cr4V钢的低温盐浴渗铬研究   总被引:2,自引:0,他引:2  
讨论W18Cr4V钢低温复合盐浴渗铬,分析复合渗铬层的成分、组织、结构和机械性能,并检验了复合渗铬层的耐磨性。结果表明,W18Cr4V钢经氮碳共渗加低温盐浴渗铬复合处理可获得良好的渗铬层及优异的耐磨性。  相似文献   

9.
叶金玲  叶峰 《铸造技术》2012,33(6):664-666
以45钢、T10钢及3Cr2W8V钢为例,使用OM、SEM等方法,研究了碳以及合金元素含量对低温盐浴渗铬层的影响.结果表明,钢的碳含量在低温盐浴渗铬过程中起到了促进作用,能增加渗铬层的深度,提高渗层的显微硬度和铬浓度,T10钢表面铬浓度为85.4%,45钢为81.3%,T10钢表面硬度为1 380 HV,45钢为1 290 HV;而合金元素则起到了阻碍作用,减少了渗铬层的深度,渗层的显微硬度和铬浓度均有所下降,3Cr2W8V钢表面硬度为1 280 HV,表面铬浓度为76.3%.  相似文献   

10.
3Cr2W8V模具钢低温盐浴渗铬复合热处理   总被引:4,自引:0,他引:4  
研究了3Cr2W8V钢的低温盐浴渗铬工艺,分析了渗铬层的金相组织、结构和力学性能,并进行渗铬层的耐磨实验。结果表明,3Cr2W8V钢在经过低温盐浴渗铬复合处理后可以获得良好的渗铬层及优异的耐磨性。  相似文献   

11.
In as-welded state, each region of 2219 aluminum alloy TIG-welded joint shows diff erent microstructure and microhardness due to the diff erent welding heat cycles and the resulting evolution of second phases. After the post-weld heat treatment, both the amount and the size of the eutectic structure or θ phases decreased. Correspondingly, both the Cu content in α-Al matrix and the microhardness increased to a similar level in each region of the joint, and the tensile strength of the entire joint was greatly improved. Post-weld heat treatment played the role of solid solution strengthening and aging strengthening. After the post-weld heat treatment, the weld performance became similar to other regions, but weld reinforcements lost their reinforcing eff ect on the weld and their existence was more of an adverse eff ect. The joint without weld reinforcements after the post-weld heat treatment had the optimal tensile properties, and the specimens randomly crack in the weld zone.  相似文献   

12.
After nearly two years' tense construction, the first phase of industrialized base of Shenyang Research Institute of Foundry (SRIF), located at the Tiexi Casting and Forging Industrial Park in the west of Tiexi District, has now been completed and formally put into operation.  相似文献   

13.
Institute of Process Engineering, Chinese Academy of Sciences, China, has proposed a method for oxidative leaching of chromite with potassium hydroxide. Understanding the mechanism of chromite decomposition, especially in the potassium hydroxide fusion, is important for the optimization of the operating parameters of the oxidative leaching process. A traditional thermodynamic method is proposed and the thermal decomposition and the reaction decomposition during the oxidative leaching of chromite with KOH and oxygen is discussed, which suggests that chromite is mainly destroyed by reactions with KOH and oxygen. Meanwhile, equilibrium of the main reactions of the above process was calculated at different temperatures and oxygen partial pressures. The stable zones of productions, namely, K2CrO4 and Fe2O3, increase with the decrease of temperature, which indicates that higher temperature is not beneficial to thermodynamic reactions. In addition, a comparison of the general alkali methods is carried out, and it is concluded that the KOH leaching process is thermodynamically superior to the conventional chromate production process.  相似文献   

14.
The effect of isochronal heat treatments for 1h on variation of damping, hardness and microstructural change of the magnesium wrought alloy AZ61 was investigated. Damping and hardness behaviour could be attributed to the evolution of precipitation process. The influence of precipitation on damping behaviour was explained in the framework of the dislocation string model of Granato and Lücke.  相似文献   

15.
吴玉梅  熊晓云  靳蓉  孙敬民  杨林  罗晓星 《金属学报》2005,10(10):1100-1103
目的: 观察本实验室合成的一种治疗阿尔茨海默氏症(AD)的药物(1-二甲基磷酰基-2, 2, 2 -三氯)-乙基-1-醇烟酸醋(NMF),对体外培养的皮层神经细胞活性的影响以及对海人藻酸(KA)所致的神经损伤的保护作用。方法: 采用体外培养皮层神经元的方法,解剖分离 15 d胚胎小鼠皮层神经细胞, 接种于 96孔板,48 h 后加药并培养 72 h,以 MIT 法 观察 NMF 对小鼠皮层神经细胞活性的影响;同时将接种于 24 孔板的细胞预先给予 NMF,d 3 时加或不加KA处理后,以台盼蓝染色鉴别并计数死、活细胞,可得出细胞的存活率。结果: NMF 明显促进胎鼠皮层神经元活性,其中 NMF1、0. 1、10nmol·L-1促进神经元活性增殖率分别高达 34.7%、37.4%、36. 7%, NMF 明显促进正常胎鼠皮层神经元存活卒,与对照组比较,10nmol·L-1 NMF 对皮层神经元的存活率分别提高 39.3%、73.5%。 NMF能显著 对抗 KA 所致的神经元损伤,与 KA 损伤组相比, NMF0.1、10、10nmol·L-1对损伤皮层神经元的保护率分别为 77.30%、80.10%、84.15%。结论: NMF 明 显促进胎鼠皮层神经元的洁性、提高正常皮层神经元,的存活卒,并能有效地保护KA所致的神经元损伤,提示 NMF 是一种很有潜力的治疗 AD 的药物。  相似文献   

16.
The Lanthanum-doped bismuth ferrite–lead titanate compositions of 0.5(Bi LaxFe1-xO3)–0.5(Pb Ti O3)(x = 0.05,0.10,0.15,0.20)(BLxF1-x-PT) were prepared by mixed oxide method.Structural characterization was performed by X-ray diffraction and shows a tetragonal structure at room temperature.The lattice parameter c/a ratio decreases with increasing of La(x = 0.05–0.20) concentration of the composites.The effect of charge carrier/ion hopping mechanism,conductivity,relaxation process and impedance parameters was studied using an impedance analyzer in a wide frequency range(102–106Hz) at different temperatures.The nature of Nyquist plot confirms the presence of bulk effects only,and non-Debye type of relaxation processes occurs in the composites.The electrical modulus exhibits an important role of the hopping mechanism in the electrical transport process of the materials.The ac conductivity and dc conductivity of the materials were studied,and the activation energy found to be 0.81,0.77,0.76 and 0.74 e V for all compositions of x = 0.05–0.20 at different temperatures(200–300 °C).  相似文献   

17.
Coherent second phase often exhibits anisotropic morphology with specifi c orientations with respect to both the second and the matrix phases. As a key feature of microstructure, the morphology of the coherent particles is essential for understanding the second-phase strengthening eff ect in various industrial alloys. This letter reports anisotropic growth of coherent ferrite from austenite matrix in pure iron based on molecular dynamics simulation. We found that the ferrite grain tends to grow into an elongated plate-like shape, independent of its initial confi guration. The fi nal shape of the ferrite is closely related to the misfi t between the two phases, with the longest direction and the broad facet of the plate being, respectively, consistent with the best matching direction and the best matching plane calculated via the Burgers vector content(BVC) method. The strain energy calculation in the framework of Eshelby's inclusion theory verifi es that the simulated orientation of the coherent ferrite is energetically favorable. It is anticipated that the BVC method will be applicable in analysis of anisotropic growth and morphology of coherent second phase in other phase transformation systems.  相似文献   

18.
This work was to reveal the residual stress profile in electron beam welded Ti-6Al-4V alloy plates(50 mm thick) by using finite element and contour measurement methods.A three-dimensional finite element model of 50-mmthick titanium component was proposed,in which a column–cone combined heat source model was used to simulate the temperature field and a thermo-elastic–plastic model to analyze residual stress in a weld joint based on ABAQUS software.Considering the uncertainty of welding simulation,the computation was calibrated by experimental data of contour measurement method.Both test and simulated results show that residual stresses on the surface and inside the weld zone are significantly different and present a narrow and large gradient feature in the weld joint.The peak tensile stress exceeds the yield strength of base materials inside weld,which are distinctly different from residual stress of the thin Ti-6Al-4V alloy plates presented in references before.  相似文献   

19.
Silicon carbide nanoparticle-reinforced nickel-based composites(Ni–Si CNP),with a Si CNPcontent ranged from1 to 3.5 wt%,were prepared using mechanical alloying and spark plasma sintering.In addition,unreinforced pure nickel samples were also prepared for comparative purposes.To characterize the microstructural properties of both the unreinforced pure nickel and the Ni–Si CNPcomposites transmission electron microscopy(TEM) was used,while their mechanical behavior was investigated using the Vickers pyramid method for hardness measurements and a universal tensile testing machine for tensile tests.TEM results showed an array of dislocation lines decorated in the sintered pure nickel sample,whereas,for the Ni–Si CNPcomposites,the presence of nano-dispersed Si CNPand twinning crystals was observed.These homogeneously distributed Si CNPwere found located either within the matrix,between twins or on grain boundaries.For the Ni–Si CNPcomposites,coerced coarsening of the Si CNPassembly occurred with increasing Si CNPcontent.Furthermore,the grain sizes of the Ni–Si CNPcomposites were much finer than that of the unreinforced pure nickel,which was considered to be due to the composite ball milling process.In all cases,the Ni–Si CNPcomposites showed higher strengths and hardness values than the unreinforced pure nickel,likely due to a combination of dispersion strengthening(Orowan effects) and particle strengthening(Hall–Petch effects).For the Ni–Si CNPcomposites,the strength increased initially and then decreased as a function of Si CNPcontent,whereas their elongation percentages decreased linearly.Compared to all materials tested,the Ni–Si CNPcomposite containing 1.5% Si C was found more superior considering both their strength and plastic properties.  相似文献   

20.
A new method was introduced to achieve directional growth of Sn crystals. Microstructures in liquid(Pb)/liquid(Sn) diffusion couples were investigated under various static magnetic fields. Results show that the β-Sn crystals mainly reveal an irregular dendritic morphology without or with a relatively low static magnetic field(B0.3 T). When the magnetic field is increased to 0.5 T, the β-Sn dendrites close to the final stage of growth begin to show some directional character. With a further increase in the magnetic field to a higher level(0.8–5 T), the β-Sn dendrites have an enhanced directional growth character, but the dendrites show a certain deflection. As the magnetic field is increased to 12 T, the directional growth of the β-Sn dendrites in the center of the couple is severely destroyed. The mechanism of the directional growth of the β-Sn crystals and the deflection of the β-Sn crystals with the application of static magnetic field was tentatively discussed.  相似文献   

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