High-temperature deformation and failure of an orthorhombic titanium aluminide sheet material

The high-temperature deformation and failure behavior of an orthorhombic titanium aluminide sheet alloy (fabricated by diffusion bonding of six thin foils) was established by conducting uniaxial tension and plane-strain compression tests at 980 °C and strain rates between 10⁻⁴ and 10⁻² s⁻¹. The stress-strain response was characterized by a peak stress at low strains followed by moderate flow softening. Values of the strain-rate sensitivity index (m) were between 0.10 and 0.32, and the plastic anisotropy parameter (R) was of the order of 0.6 to 1.0. Cavity nucleation and growth were observed during tensile deformation at strain rates of 10⁻³ s⁻¹ and higher. However, the combined effects of lowm, low cavity growth rateη, and flow softening were deduced to be the source of failure controlled by necking and flow localization rather than cavitation-induced fracture prior to necking.     

Effect of material damage on forming limits of voided anisotropic sheet metals

Most failures of ductile materials in metal-forming processes occur due to material damage evolution (void nucleation, growth, and coalescence). The current article examines the modified yield function of Liao et al., in conjunction with Hosford’s yield criterion, to clarify the plastic-deformation characteristic of voided anisotropic sheet metals. As such, the void growth of an anisotropic sheet under biaxial tensile loading and the damage effect of void growth on the forming limits of sheet metals are investigated. Plus, the process length defining the neck geometry is included in the Marciniak and Kuczynski (M-K) model to incorporate the effect of triaxial stress in a necked region on the forming limits. The predicted forming limits were compared with experimental data, and a satisfactory agreement was obtained.     

材料成分对热镀锌钢板性能及表面质量的影响

针对以往热镀锌板以碳作为强化元素的碳锰设计中易出现成品带钢板面不良的缺陷,以及采用超低碳钢添加微合金元素强化时成本较高的问题,以厚度规格为0.3 mm、强度为320 MPa的典型薄带热镀锌产品为研究对象,研究了成分对成品热镀锌钢板质量的影响;并在成本控制的前提下,通过碳与磷成分的组合优化,提出了一套以碳锰设计为基础、兼顾产品质量的成分综合优化方案。将综合优化方案应用到某钢铁企业的生产实践后,生产出了强度为320 MPa以上、表面无色差等缺陷的镀锌薄板产品,满足了家电裸用的要求,且给企业创造了较大的经济效益,具有进一步推广应用的价值。     

Computer-Simulated Particle Packing

Studies have been made on the effects of the fractional composition in a bidispersed mixture on the porosity in the formation of filters by free pouring. A nomogram has been drawn up for the dependence of the porosity on the component contents and sizes. A method is proposed for forecasting the porosity from the component contents. A rapid computer method has been developed for establishing the porosities of planar items.     

Development of a heterogeneous microstructurally based finite element model for the prediction of forming limit diagram for sheet material

A heterogeneous finite element model with randomly distributed inhomogeneities has been developed for the determination of the forming limit diagram (FLD) for thin aluminum sheet material based on the prediction of localized necking. The strength difference between the inhomogeneities and the matrix is ascertained either from the fluctuation of the experimental stress-strain curve or from a micromechanical analysis that uses a representative particle field. By changing the specimen geometry and friction conditions, different stress states (or strain paths) are achieved. A plot of the critical Oyane fracture parameter is used to identify the limit strain state. Also, a plot of equivalent plastic strain rate is used to distinguish the boundary of intense shear bands and hence to identify where to take the measurement point. Both a plane stress model and a three-dimensional (3-D) model are adopted to predict the shear banding phenomenon and hence the FLD. The predicted FLD agrees well with the measurements from a recent round robin experimental FLD involving several independent research laboratories. The Taguchi method is applied to assess how the various parameters involved in the heterogeneous model affect the calculated forming limit strain.     

卷材包装线设计

本文描述的是一条自主研发的先进、实用、可靠、安全的卷材包装线。     

国内外热镀锌板取代电镀锌板的发展趋势

探讨了国内外热镀锌板取代电镀锌板的现状及发展趋势,分别阐述了热镀锌板和电镀锌板的优势和劣势.     

Thermophysical properties of roll-compacted nickel sheet for high-density infrared sheet fabrication

This work is focused on the analysis of the high-density infrared (HDI) sheet fabrication process of powder compacts. Measurements of material properties and distribution of incident heat flux on processed powder sheet surfaces have been conducted with the aim of obtaining a complete set of data that can be used as input in computer simulation software. It was found that these materials exhibit significant anisotropy in thermal conductivity. Indirect measurements indicate that there are small variations in density across the thickness of the powder compacts. Temperature data were obtained from thermocouples placed on the backside of the sheet. The evolution of thermal profile during a static pulse was investigated by using a three-dimensional finite volume model. Numerical simulation results are very sensitive to the surface emissivity. Numerical simulation results agree very well with experimental results for the case in which no liquid pool was formed during HDI processing.     

冷轧卷包装管理系统

利用Access及VBA编制了冷轧卷包装管理系统,在包钢万融金属包装制品有限公司使用效果良好.文章介绍了冷轧包装管理系统的主要功能及其实现方法.     

自动称量包装机器人的应用

介绍了自动称量包装机器人在莱钢焦化厂硫铵生产中的应用及其取得的经济效益和社会效益。     

钢管打捆包装机的设计

为了提高包装质量，取代原人工打捆，设计开发了钢管打捆包装机，该包装机采用碾拉工艺，通过综合分析拉紧与绞纽组合动作的传动，实现了钢管的打捆包装机械化，使钢管包装质量达到了ISO9000标准要求，同时降低了劳动强度。     

Temper rolling of sheet steel

Temper rolling with relatively small deformation (usually around 1%) forms the final mechanical properties, planarity, and surface microrelief of sheet steel. The aspects of temper rolling that affect the final strip quality may be identified on the basis of theoretical and experimental data and production experience with hot- and cold-rolled thin-sheet steel at various metallurgical enterprises. Practical recommendations are made regarding temper rolling.