Thermal and mechanical properties of multiple‐component aliphatic degradable polyurethanes

Macroscopic thermal and mechanical properties of complex aliphatic polycarbonate‐based polyurethane (PU) films containing degradable ester units in PU backbone were studied by a combination of several experimental techniques. Differential scanning calorimetry (DSC) revealed that the synthesized oligomeric diol (DL‐L) contributes (in addition to polycarbonate diol) to the formation of soft‐segment domains, while the hard‐segment domains are formed from 1,6‐diisocyanatohexane (HDI) and butane‐1,4‐diol (BD). Three main phase transitions were detected by DSC and by dynamic mechanical thermal analysis. Thermogravimetric analysis (TGA) of two‐component PUs showed that the PU made from DL‐L and HDI is the least thermostable product, while the PU made from polycarbonate diol and HDI is the most stable one. The differences in the thermal stability of different four‐component PUs are not important. Tensile properties very sensitively reflect the changes in composition and in microstructure of PU samples; the best tensile properties exhibits the degradable sample containing the equimolar ratio of hydroxyl groups of macrodiol, oligomeric diol DL‐L and butane‐1,4‐diol. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41872.     

Preparation and characterization of thermoplastic water‐borne polycarbonate‐based polyurethane dispersions and cast films

Stable water‐borne polyurethane dispersions (PUDs) were prepared from bifunctional aliphatic polycarbonate‐based macrodiol, 2,2‐bis(hydroxymethyl)propionic acid (DMPA), 1,6‐diisocyanatohexane, 1,4‐butanediol (BD), and triethylamine. Water‐borne dispersion particles are thus solely formed from self‐assembled linear PU chains. Both PUDs and PUD‐based films were characterized with regards to the concentration of DMPA (ionic species content) and BD (hard‐segment content). Average particle size of PUDs decreased and their long‐term stability increased with increasing DMPA and decreasing BD concentration. Functional properties of cast films made from PUDs are substantially influenced by the character of the original colloidal particle dispersions. The swelling behavior of the films, their surface morphology, and mechanical properties are more influenced by DMPA than BD contents. At DMPA concentrations higher than 0.2 mmol g^?1 of the solid mass of polyurethane, distinct self‐organization of individual nanoparticles into fibril‐like structures was detected by atomic force microscopy and scanning electron microscopy. PU films made from PUD containing high BD as well as high DMPA concentrations have the best utility properties namely sufficient tensile properties and a very low swelling ability. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42672.     

Synthesis of CNT‐polyurethane nanocomposites using ester‐based polyols with different molecular structure: Mechanical,thermal, and electrical properties

Polyurethanes (PUs) were prepared by in situ polymerization of three diisocyanate with three synthesized low cost ester‐based polyols. The effect of diisocyanate type, diol structure, and molar ratio of diisocyanate to polyol on the mechanical properties was examined and the optimum chemical structure was introduced regarding the superior mechanical properties. Also, in presence of well dispersed hydroxylated multiwalled carbon nanotubes (CNT), PU/CNT nanocomposites were synthesized and fully characterized. The results showed that PU synthesized based on 1,4‐butane diol (BDO) has the best mechanical properties and thermal stability. Also, the PU samples synthesized from 1,6‐hexamethylene diisocyanate (HDI) were more profitable than aromatic diisocyanate structures due to higher crystallinity and microstructure packing. The nanocomposite sample containing 1.5% CNT was the optimum composition for the maximum tensile strength and electrical conductivity. This result was related to the uniform dispersion and bonding of CNTs to PU chains at this composition, while aggregates were formed at higher concentration of CNTs which increased the defects and reduced the uniformity of the structure. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44567.     

Aliphatic polycarbonate‐based polyurethane elastomers and nanocomposites. II. Mechanical,thermal, and gas transport properties

Thermal, thermomechanical, tensile and gas transport properties of aliphatic polycarbonate‐based polyurethanes (PC‐PUs) and their nanocomposites with bentonite for organic systems were studied. Hard segments are formed from hexamethylene diisocyanate and butane‐1,4‐diol. All PC‐PUs and their nanocomposites feature high degree of the phase separation. Three phase transitions were detected by temperature‐modulated differential scanning calorimetry (TMDSC) and dynamic mechanical thermal analysis. TMDSC revealed the filler affinity both to soft and hard segments, even though the affinity to hard segments is much stronger. Elongation‐at‐break at ambient temperatures is mostly over 700%, which leads together with high tensile strength (in some cases) to very high toughness values (over 200 mJ/mm³). The addition of 1 wt % of bentonite does not practically affect mechanical properties implying its very good incorporation into the PU matrix. Permeabilities and other gas transport properties depend on regularity of PC‐diol and on hard segment content, but the variations are insignificant. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Aliphatic polycarbonate‐based polyurethane elastomers and nanocomposites. I. The influence of hard‐segment content and macrodiol‐constitution on bottom‐up self‐assembly

Aliphatic polycarbonate‐based polyurethane (PC‐PU) elastomers as well as their nanocomposites with organic‐modified clay (bentonite for organic system) were synthesized. Macrodiols (MD) (randomly copolymerized aliphatic PC‐glycols of molecular weight of about 2000: T5652, T4672, and T4692), hexamethylene diisocyanate, and butane‐1,4‐diol were used as starting materials. Solid‐state NMR and Fourier transform infrared spectroscopy, small‐angle X‐ray scattering, wide‐angle X‐ray diffraction, atomic force microscopy, and transmission electron microscopy were used for studying the bottom‐up self‐assembly of building units from the segmental level up that of organized structures of micrometer sizes. Contents of hard segments formed by the reaction of chain extender with diisocyanate plays a dominant role for the degree of ordering and related phenomena, while the MD chain has only limited effect on PC‐PU properties. The spectroscopy and scattering experiments suggest that bentonite particles incorporate well in the structure and promote the ordering of hard segment domains in PC‐PU matrix as compared with the nanofiller‐free analogue. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Waterborne polyurethane dispersions obtained by the acetone process: A study of colloidal features

Waterborne polyurethane (PU) dispersions were prepared from isophorone diisocyanate (IPDI), 2‐bis(hydroxymethyl) propionic acid (DMPA), 1,4‐butane diol (BD), poly(propylene glycol) (PPG), and triethylamine (TEA) by means of phase inversion through the acetone process. Changes in DMPA content, initial PU content in acetone, phase‐inversion temperature, evaporation conditions, and solvent nature were found to have a great impact on dispersion properties. Using a DMPA concentration of 0.30 mmol/g_pol, stable PU dispersions could only be obtained when the initial PU content in acetone was at least 60 wt %, and phase‐inversion temperature was lower than 30°C. However, when increasing the PU content to 75 wt %, stable dispersions were obtained using DMPA concentrations three times lower. Finally, viscosity curves during the water addition step as well as a phase diagram were determined to understand the particle formation mechanism. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Single component self‐curable aqueous‐based PU system with new aziridinyl curing agent

The self‐emulsified aqueous‐based polyurethane (PU) consists of carboxyl group, which is an ionic center not only stabilizing the aqueous polymer dispersion but also serving as the curing site toward aziridinyl curing agent. Two new aziridinyl curing agents, HDI‐AZ and ADA‐AZ, are prepared from an addition reaction of aziridine to hexamethylene diisocyanate (HDI) and adipic acyl chloride (ADA), respectively. These curing agents are added separately into NCO‐terminated PU prepolymer before or after the water dispersion process. The resulting PU dispersion becomes a single component self‐curable aqueous‐based PU system. The cured PU is obtained from this single component PU dispersion on drying at ambient temperature. The improved PU properties demonstrate the feasibility of this convenient single component self‐curable aqueous‐based PU system. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91:1997–2007, 2004     

Synthesis and thermal studies of block copolymers from NR and MDI‐based polyurethanes

Five series of block copolymers based on natural rubber and polyurethane were prepared from hydroxyl terminated liquid natural rubber (HTNR) and polyurethane (PU) formed by the reaction of diphenyl methane—4,4′—diisocyanate (MDI) with a chain extender diol, viz., ethylene glycol (EG)/propylene glycol (PG)/1,4‐butane diol (1,4‐BDO)/1,3‐butane diol (1,3‐BDO)/bisphenol A (BPA), by solution polymerization. Structural characterization of the block copolymers was done by infrared (IR) analysis. Thermal studies and kinetic analysis on thermal degradation of the block copolymers were undertaken with the view of characterizing them. Energy of activation and entropy change for the degradation were determined and a probable mechanism for the solid state degradation was suggested which corresponds to a three dimensional diffusion mechanism. DSC analysis has been used for the study of microphase separation in the block copolymers. Thermal transition of the hard segment significantly varies with the extender diol which highlights the effect of extender diol structure on the chain stiffening mechanism. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Thermo‐responsive polyurethane hydrogels based on poly(ethylene glycol) and poly(caprolactone): Physico‐chemical and mechanical properties

In this work, we present the synthesis and characterization of chemically crosslinked polyurethanes (PU) composed of poly(ethylene glycol) (PEG) and poly(caprolactone) diol (PCL‐diol), as hydrophilic and hydrophobic segments respectively, poly(caprolactone) triol (PCL‐triol), to induce hydrolysable crosslinks, and hexamethylene diisocyanate (HDI). The syntheses were performed at 45 °C, resulting in polyurethanes with different PEG/PCL‐diol/PCL‐triol mass fractions. All the PUs are able to crystallize and their thermal properties depend on the global composition. The water uptake capacities of the PU increase as the PEG amount increases. The water into hydrogels is present in different environments, as bounded, bulk and free water. The PU hydrogels are thermo‐responsive, presenting a negative dependence of the water uptake with the temperature for PEG rich networks, which gradually changes to a positive behavior as the amount of poly(caprolactone) (PCL) segments increases. However, the water uptake capacity changes continuously without an abrupt transition. Scanning electron microscopy (SEM) analyses of the hydrogel morphology after lyophilization revealed a porous structure. Mechanical compression tests revealed that the hydrogels present good resilience and low recovery hysteresis when they are subject to cycles of compression–decompression. In addition, the mechanical properties of the hydrogels varies with the composition and crosslinking density, and therefore with the water uptake capacity. The PU properties can be tuned to fit for different applications, such as biomedical applications. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43573.     

Synthesis,properties, and dyeing application of nonionic waterborne polyurethanes with different chain length of ethyldiamines as the chain extender

This study deals with the synthesis of some nonionic waterborne polyurethanes (PUs), using ethyldiamines of different chain length, such as ethylenediamine (EDA) and diethyltriamine (DETA), as the chain extender in the reaction, and examines the thermal properties, mechanical properties, and dyeing properties of the PU products and their blends. As far as each PU by itself is concerned, we found that the T_g of the one made with DETA is the highest, followed by that with EDA, and the one with 1,4‐butanediol (1,4‐BD) is the lowest. The PU made with 1,4‐BD as the chain extender has no T_m, while the two others, using diamines as chain extenders, have a clear T_m, the one with DETA being higher than that with EDA. However, the enthalpy data are just the opposite. The tensile strengths of the two PUs, made with diamines as the chain extender, are larger than that made with 1,4‐BD, but their respective elongation properties are just the opposite. A comparison within PUs made with diamines showed that the one made with EDA is greater in both strength and elongation categories than that made with DETA. However, the one made with DETA is far superior to both of those made with 1,4‐BD and EDA in their dye‐exhaustion ratio, color yield (K/S), fixation rate, and color fastness. In respect to the various PU mixtures that we examined, we found that both PUs synthesized with EDA or DETA as the chain extender would have their T_g's greatly increased by blending in some PU made using 1,4‐BD as the chain extender. Among them, in particular, a blend of PU, made separately with DETA and 1, 4‐BD as the chain extender, showed great improvements in both tensile strength and elongation and also demonstrated better dyeability. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2824–2833, 2003     

Synthesis and characterization of chlorine‐containing flame‐retardant polyurethane nanocomposites via in situ polymerization

We have developed flame‐retardant polyurethanes (FRPUs) and polyurethane (PU) nanocomposites via in situ polymerization. Three series of thermoplastic elastomeric PUs were synthesized to investigate the effect of incorporating 3‐chloro‐1,2‐propanediol (CPD) and nanoclay on mechanical, thermal properties, and also resistance to burning. PU soft segments were based on poly(propylene glycol). Hard segments were based on either CPD or 1,4‐buthane diol (BDO) in combination with methyl phenyl di‐isocyanate named PU or FRPU, respectively. In the third series, CPD was used as chain extender also nanoclay (1% wt) and incorporated and named as flame‐retardant polyurethane nanocomposites (FRPUN). Mechanical properties and LOI of PUs and nanocomposites have been evaluated. Results showed that increasing the hard segment (chlorine content) leads to the increase in flame retardancy and burning time. Addition of nanoclay to CPD‐containing PUs leads to obtain self‐extinguish PUs using lower CPD contents, higher Young's modulus, and strength without any noticeable decrease in elongation at break. Investigation of the TGA results showed that copresence of nanoclay and chlorine structure in the PU backbone can change thermal degradation pattern and improve nanocomposite thermal stability. X‐ray diffraction and transmission electron microscopy studies confirmed that exfoliation and intercalation have been well done. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation and properties of waterborne polyurethane adhesives modified by polystyrene

Waterborne polyurethane (WPU) adhesives modified by polystyrene (PS) were prepared through a prepolymer mixing process from diisocyanates, an anionic polyester, internal emulsifiers, a neutralizer, a chain extender, and PS dispersions. The latter was preformed via the in situ polymerization of styrene in poly(1,4‐butanediol adipate) diol. Transmission electron microscopy, Fourier transform infrared spectroscopy, and ¹H‐NMR techniques were used to characterize the PS dispersions and polyurethane (PU)–PS prepolymer. Experimental results with respect to the performance of the PU–PS adhesives indicate that suitable PS/polyester diol weight ratios improved the mechanical properties, thermal stability, water resistance, and initial adhesive strength of the pristine WPU adhesives. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Relationship between carbon dioxide transport,free volume and morphology of polyolefin‐based polyurethanes

A series of polyurethane (PU) films, produced from toluene diisocyanate, 1,4‐butane diol and either hydroxyl‐terminated polybutadiene (HTPB), hydroxyl‐terminated polybutadiene/acrylonitrile (HTBN) or hydroxyl‐terminated polybutadiene/styrene (HTBS), was synthesized by solution polymerization. Differential scanning calorimetry (DSC), Fourier‐transform infrared (FT‐IR) spectroscopy, and positron annihilation lifetime (PAL) spectroscopy were used to investigate the morphologies and free volumes of these polyolefin‐based polyurethanes. The free volumes were closely related to the morphologies of such PUs. HTBN‐based PUs showed the lowest degree of phase separation, the smallest fraction of free volume and smallest hole radius among the three types of polyolefin‐based PUs, while the HTPB‐based PUs displaying the largest values. The diffusion and permeation coefficients decreased with decreasing degree of phase separation and increasing content of hard segments. The transport data were in relation to the free volume and fitted the Fujita free‐volume model. Copyright © 2004 Society of Chemical Industry     

Synthesis and characterization of polyurethane elastomers based on chitosan and poly(ε‐caprolactone)

Biodegradable polyurethane (PU) elastomers with potential for biomedical and industrial applications were synthesized by the reaction of poly(ε‐caprolactone) (PCL) and isophorone diisocyanate (IPDI), extended with different mass ratio of chitosan and 1,4‐butane diol (BDO). Their chemical structures were characterized using FTIR, ¹HNMR, and ¹³CNMR, and thermal properties were determined by TGA and DMTA. Incorporation of chitosan contents into the polyurethane backbone caused improvement in thermal stability and thermal degradation rate. Optimum thermal properties and degradation profile were obtained from elastomer extended with chitosan. The crystallinity and hydrophilicity of the prepared polymers were also examined by X‐ray and contact angle measurements. The results showed that hydrophilicity decreased and crystallinity increased with increasing of chitosan content in polyurethane backbone. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Aqueous dispersion of polyurethane anionomers from H12MDI/IPDI,PCL, BD,and DMPA

Polyurethane anionomer dispersions were prepared from hydrogenated diphenylmethane diisocyanate (H₁₂MDI) or isophorone diisocyanate (JPDI), poly(caprolactone) (PCL) diol, 1,4-butane diol (BD), and dimethylolpropionic acid (DMPA). Upon neutralization of the DMPA with triethylamine (TEA), the NCO-terminated polyurethane (PU) ionomers were self-emulsified by adding water, followed by chain extension using triethylenetetramine (TETA) in aqueous media. Polyurethanes from H₁₂MDI showed coarser dispersion and better tensile properties over those from IPDI. Polyurethanes prepared by the one-shot method had better dispersion and tensile properties over those by the two-shot method. When some of the PCL diol was replaced by DMPA or BD, tensile strength increased and ductility decreased due mainly to the increased chain rigidity and intermolecular forces. © 1994 John Wiley & Sons, Inc.     

Effect of cardanol diol on the synthesis,characterization, and film properties of aqueous polyurethane dispersions

This article reports on the effect of a diol prepared from a renewable resource, cardanol, on the synthesis, film formation and film properties of aqueous polyurethane dispersions. The PU dispersions were prepared by the acetone process from poly(tetramethylene ether)glycol (PTMEG) and isophorone diisocyanate (IPDI) prepolymer at constant NCO/OH ratio of 1:1.1. Dispersions with two different concentrations of cardanol diol (OH value 140 mg KOH/g) were prepared through chain extension and characterized for solid content, particle size, and particle-size distribution (PSD). Free films were prepared by casting and were studied for their thermal, mechanical, viscoelastic, and hydrophobic properties. Due to the broad PSD, the dispersions containing cardanol diol exhibit better film formation property in comparison to the butane diol chain-extended PU. Soft and flexible films were obtained using cardanol diol as chain extender, whereas brittle film was obtained with butane diol chain extender. Morphological characterization using atomic force microscopy (AFM) and scanning electron microscopy (SEM) suggests a heterogeneous and amorphous nature of the polyurethanes-containing cardanol diol. The thermomechanical and viscoelastic properties show that incorporation of cardanol diol decreases the glass transition temperature and modulus of the films but enhances the properties like thermal stability, hydrophobicity, elongation, etc., of the polyurethane films.     

Effect of the diisocyanate structure and the molecular weight of diols on bio‐based polyurethanes

Bio‐based polyurethanes (PU) containing poly(ε‐caprolactone) diol (PCL) and hydroxyl telechelic natural rubber (HTNR) were synthesized. The effect of the diisocyanate structure and the molecular weights of diols on the mechanical properties of PU were investigated. Three different molecular structures of diisocyanate were employed: an aliphatic diisocyanate (hexamethylene diisocyanate, HDI), an aromatic diisocyanate (toluene‐2,4‐diisocyanate, TDI) and a cycloalkane diisocyanate (isophorone diisocyanate, IPDI). Two molecular weights of each diol were selected. When HDI was employed, a crystalline PU was generated while asymmetrical structures of TDI and IPDI provided an amorphous PU. The presence of crystalline domains was responsible of a change in tensile behavior and physical properties. PU containing TDI and IPDI showed a rubber‐like behavior: low Young's modulus and high elongation at break. The crystalline domains in PU containing HDI acted as physical crosslinks, enhancing the Young's modulus and reducing the elongation at break, and they are responsible of the plastic yielding. The crystallinity increased the tear strength, the hardness and the thermal stability of PU. There was no significant difference between the TDI and IPDI on the mechanical properties and the physical characteristics. Higher molecular weight of PCL diol changed tensile behavior from the rubber‐like materials to the plastic yielding. Thermal and dynamic mechanical properties were determined by using DSC, TGA and DMTA. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Physical properties and morphology of crosslinked polyurethane synthesized from para‐phenylene diisocyanate and polyether polyol

A series of crosslinked polyurethanes (PUs) were synthesized from para‐phenylene diisocyanate, 2‐(hydroxymethyl)‐2‐ethyl propane‐1,3‐diol (TMP), and butane‐1,4‐diol as the hard segments and poly(oxytetramethylene glycol) as the soft segments. The effects of TMP on the physical properties and microphase structure of the PUs were studied with dynamic mechanical analysis, Fourier transform infrared–attenuated total reflection spectroscopy, small‐angle X‐ray scattering (SAXS), and mechanical testing. We found that the storage modulus, hydrogen bonding with carbonyl groups, SAXS intensity, and hysteresis values decreased with increasing TMP; this indicated that the degree of microphase separation decreased with the increasing crosslinking density introduced by TMP. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45241.     

Reactivity of the raw materials and their effects on the structure and properties of rigid polyurethane foams

Formulations for rigid polyurethane foams (RPUFs) based on crude 4,4′‐diphenylmethane diisocyanate, polyether polyol, triethylenediamine, 1,4‐butane diol, poly(siloxane ether), methylene chloride, and water were studied. The stoichiometric ratios of various foam ingredients and their effects on physical properties such as the cream time, gel time, tack‐free time, and density of the RPUF samples were studied. The results indicated that the rate of RPUF formation increased with the catalyst (triethylenediamine and tin) and water content. The density of the RPUF samples blown with water, methylene chloride, and a mixture of water and methylene chloride decreased from 240.1 to 33.4 kg/m³ with an increase in the blowing agent contents. However, the RPUF density increased with increasing contents of 1,4‐butane diol. The cell morphology and thermal properties of the RPUF samples were investigated with scanning electron microscopy, thermogravimetric analysis, derivative thermogravimetry, and differential thermal analysis. Scanning electron microscopy results revealed an average increase in the cell size of the RPUF samples from 162 to 278 μm with increased water content. A thermal behavior study indicated that the RPUF samples decomposed in nitrogen and degraded in air through two and three weight‐loss stages, respectively. Foam pyrolysis in nitrogen and combustion in air led to 15 and 0% char residue, respectively. The results indicated that the thermal stability of the RPUFs was better in nitrogen than in an air atmosphere. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Improving the mechanical,thermal and electrical properties of polyurethane- graphene oxide nanocomposites synthesized by in-situ polymerization of ester-based polyol with hexamethylene diisocyanate

Many polyols or diols have been used for the synthesis of polyurethanes (PU), however, to the best of our knowledge, PU-graphene oxide (GO) nanocomposites synthesized with ester-based polyols have been rarely studied. In this work ester-based polyol synthesized by the reaction of adipic acid and 1,4 butane diol, was in-situ polymerized with hexamethylene diisocyanate (HDI) and GO to prepare PU-GO nanocomposites. The content of GO was changed from 1 to 2.5 wt% and its effect on the mechanical, thermal and electrical properties of the samples were examined. The presence of GO more than 1.5% in the nanocomposites resulted in brittle samples and reduced the tensile strength, however, the Young’s modulus of the samples containing 1 and 1.5% was increased to 11 and 12.08-fold (275 and 302 MPa) compared to the neat PU (25 MPa), respectively. The shore A hardness of the samples was increased from 86 for PU to 96 for PUGO-1.5. The abrasion resistance of the samples was decreased by increasing the GO content. Results of the thermogravimetric analysis showed that higher amounts of GO increase the thermal stability of the samples. The chemical and physical interactions between the surface of GO nanolayers and the PU chains were confirmed by FTIR spectroscopy. The dynamic mechanical analysis of the samples showed that GO nanolayers decreased the molecular motions of the PU chains in the nanocomposites which were noticed by shifting the glass transition to the higher temperatures.