Energy management of fuel cell/battery/supercapacitor hybrid power source for vehicle applications

This paper proposes a perfect energy source supplied by a polymer electrolyte membrane fuel cell (PEMFC) as a main power source and storage devices: battery and supercapacitor, for modern distributed generation system, particularly for future fuel cell vehicle applications. The energy in hybrid system is balanced by the dc bus voltage regulation. A supercapacitor module, as a high dynamic and high power density device, functions for supplying energy to regulate a dc bus voltage. A battery module, as a high energy density device, operates for supplying energy to a supercapacitor bank to keep it charged. A FC, as a slowest dynamic source in this system, functions to supply energy to a battery bank in order to keep it charged. Therefore, there are three voltage control loops: dc bus voltage regulated by a supercapacitor bank, supercapacitor voltage regulated by a battery bank, and battery voltage regulated by a FC. To authenticate the proposed control algorithm, a hardware system in our laboratory is realized by analog circuits and numerical calculation by dSPACE. Experimental results with small-scale devices (a PEMFC: 500-W, 50-A; a battery bank: 68-Ah, 24-V; and a supercapacitor bank: 292-F, 30-V, 500-A) corroborate the excellent control principle during motor drive cycle.     

The development of a PEMFC hybrid power electric vehicle with automatic sodium borohydride hydrogen generation

This paper describes the development of a hybrid Proton Exchange Membrane Fuel Cell (PEMFC) electric vehicle consisting of a 3 kW PEMFC, PV arrays, secondary battery sets, and a chemical hydrogen generation system. We first integrate a hybrid PEMFC electric vehicle and design power management strategies. The on-board hydrogen generation system can provide sufficient hydrogen for continuous operation of the PEMFC, and the performance tests demonstrate the effectiveness of the integrated system in providing sustainable power for driving. We then use Matlab/SimPowerSystem? to develop a simulation model and adjust the model parameters using experimental data. The results indicated that the model can effectively predict system responses and can be used for performance evaluation. We also use the simulation model to estimate the mileage and costs of the developed electric vehicle, and we discuss the impacts of component sizes on system costs and travelling ranges.     

Control Algorithm of Fuel Cell and Batteries for Distributed Generation System

This paper intends to propose a novel control algorithm for utilizing a polymer electrolyte membrane fuel cell (PEMFC) as a main power source and batteries as a complementary source, for hybrid power sources for distributed generation system, particularly for future electric vehicle applications. The control, which takes into account the slow dynamics of a fuel cell (FC) in order to avoid fuel (hydrogen and air) starvation problems, is obviously simpler than state machines used for hybrid source control. The control strategy lies in using an FC for supplying energy to battery and load at the dc bus. The structure is an FC current, battery current, and battery state-of-charge (SOC) cascade control. To validate the proposed principle, a hardware system is realized by analogical circuits for the FC current loop and numerical calculation (dSPACE) for the battery current and SOC loops. Experimental results with small-scale devices (a 500 W PEM FC and 33 Ah, 48 V lead-acid battery bank) illustrate the excellent control scheme during motor drive cycles.     

Demonstration and assessment of dynamic performance of a hybrid power system based electric passenger cart

Fuel cell (FC) technology is showing excellent promise for many applications ranging from portable devices to vehicular systems. A stand-alone FC may not always satisfy the fast and transient load demands of a vehicular power system. As a result, FC units are usually hybridized with supplementary sources to meet the total power demand of the vehicle. In this paper, the energy demands of a light vehicle (a passenger cart) is developed using a hybrid power supply system involving a photovoltaic (PV) panel, a proton exchange membrane fuel cell (PEMFC) and a battery based energy storage system (ESS). In addition, the details of the physical construction of the modified hybrid cart are given. The most critical feature of an energy management strategy for a multiple-source based hybrid vehicle is the sharing of fast and transient load demands among the available power sources. For this purpose, a 300-s drive cycle is created in this paper to test the effectiveness of the load sharing strategy between FC, battery pack and PV panel. It is found that PEMFC dominates slow and moderate dynamic behaviors of the vehicle, while fast response of the battery group governs the rapid dynamic behaviors. The results also show that the integrating PV panel contributes noticeably to the dynamic behaviors of the system. Furthermore, a control-oriented simulation model for a PEMFC unit is verified with experimental data to test the success of the proposed technique.     

Cost analysis of off-grid renewable hybrid power generation system on Ui Island,South Korea

Diesel engine power plants are still widely used on many remote islands in South Korea, despite their disadvantages. Aiming to solve economic and environmental pollution problems, a remote island case study was conducted on Ui Island, aiming to offer a zero-emissions solution by using renewable energy sources in an off-grid application. Power was generated from solar, wind, and hydrogen sources. Li-ion batteries and hydrogen were used as energy storage systems. In addition, PV/battery, wind/battery, PV/wind/battery, PV/battery/PEMFC, wind/battery/PEMFC, and PV/wind/battery/PEMFC systems were simulated using the HOMER software to determine the optimal sizes and techno-economic feasibility. The results show that the PV/wind/battery/PEMFC system is the best system. The configuration of the system consists of 990-kW PV panels, 700-kW wind turbines, a 1088-kWh Li-ion battery bank, 534-kW converter, 300-kW PEMWE system, 300-kg hydrogen tank, and 100-kW PEMFC system. The total NPC of the system is $5,276,069, and the LCOE is 0.366 $/kWh.     

The study on the power management system in a fuel cell hybrid vehicle

This paper presents a model of a hybrid electric vehicle, based on a primary proton exchange membrane fuel cell (PEMFC) and an auxiliary Li-ion battery, and its dynamics and overall performance. The power voltage from the fuel cell is regulated by a DC/DC converter before integrating with the Li-ion battery, which provides energy to the drive motor. The driving force for propelling the wheels comes from a permanent magnet synchronous motor (PMSM); where the power passes through the transmission, shaft, and the differential.     

Modeling and thermal management of proton exchange membrane fuel cell for fuel cell/battery hybrid automotive vehicle

The proton exchange membrane fuel cell (PEMFC) stack is a key component in the fuel cell/battery hybrid vehicle. Thermal management and optimized control of the PEMFC under real driving cycle remains a challenging issue. This paper presents a new hybrid vehicle model, including simulations of diver behavior, vehicle dynamic, vehicle control unit, energy control unit, PEMFC stack, cooling system, battery, DC/DC converter, and motor. The stack model had been validated against experimental results. The aim is to model and analyze the characteristics of the 30 kW PEMFC stack regulated by its cooling system under actual driving conditions. Under actual driving cycles (0–65 kW/h), 33%–50% of the total energy becomes stack heat; the heat dissipation requirements of the PEMFC stack are high and increase at high speed and acceleration. A PID control is proposed; the cooling water flow rate is adjusted; the control succeeded in stabilizing the stack temperature at 350 K at actual driving conditions. Constant and relative lower inlet cooling water temperature (340 K) improves the regulation ability of the PID control. The hybrid vehicle model can provide a theoretical basis for the thermal management of the PEMFC stack in complex vehicle driving conditions.     

Optimal energy management strategy of fuel-cell battery hybrid electric mining truck to achieve minimum lifecycle operation costs

Proton exchange membrane fuel cell (PEMFC) electric vehicle is an effective solution for improving fuel efficiency and onboard emissions, taking advantage of the high energy density and short refuelling time. However, the higher cost and short life of the PEMFC system and battery in an electric vehicle prohibit the fuel cell electric vehicle (FCEV) from becoming the mainstream transportation solution. The fuel efficiency-oriented energy management strategy (EMS) cannot guarantee the improvement of total operating costs. This paper proposes an EMS to minimize the overall operation costs of FCEVs, including the cost of hydrogen fuel, as well as the cost associated with the degradations of the PEMFC system and battery energy storage system (ESS). Based on the PEMFC and battery performance degradation models, their remaining useful life (RUL) models are introduced. The control parameters of the EMS are then optimized using a meta-model based global optimization algorithm. This study presents a new optimal control method for a large mining truck operating on a real closed-road operation cycle, using the combined energy efficiency and performance degradation cost measures of the PEMFC system and lithium-ion battery ESS. Simulation results showed that the proposed EMS could improve the total operating costs and the life of the FCEV.     

Modeling,control and simulation of a photovoltaic /hydrogen/ supercapacitor hybrid power generation system for grid-connected applications

Hybrid renewable energy systems (HRES) should be designed appropriately with an adequate combination of different renewable sources and various energy storage methods to overcome the problem of intermittency of renewable energy resources. Focusing on the inevitable impact on the grid caused by strong randomicity and apparent intermittency of photovoltaic (PV) generation system, modeling and control strategy of pure green and grid-friendly hybrid power generation system based on hydrogen energy storage and supercapacitor (SC) is proposed in this paper. Aiming at smoothing grid-connected power fluctuations of PV and meeting load demand, the alkaline electrolyzer (AE) and proton exchange membrane fuel cell (PEMFC) and SC are connected to DC bus of photovoltaic grid-connected generation system. Through coordinated control and power management of PV, AE, PEMFC and SC, hybrid power generation system friendliness and active grid-connection are realized. The validity and correctness of modeling and control strategies referred in this paper are verified through simulation results based on PSCAD/EMTDC software platform.     

Remodeling of a commercial plug-in battery electric vehicle to a hybrid configuration with a PEM fuel cell

In the present research, a commercial battery-powered pure electric vehicle was suitably modified to convert it into a hybrid one integrating a PEMFC stack. The hydrogen supply system to the stack included a passive recirculation system based on a Ventury-type ejector. Besides, in order to achieve an optimum operation of the PEMFC stack, a discrete state machine model was considered in its control system. The inclusion of a rehabilitation operating mode prevented the stack from possible failures, increasing its lifetime. It was verified that for the rated operating point when supplying power to the vehicle (2.5 kW) the hydrogen consumption decreased, and the actual efficiency (47.9%) PEMFC was increased close to 1%. Field tests performed demonstrate that the range of the hybrid electric vehicle was increased by 78% when compared to the one of the original battery electric car. Also, under the tested experimental conditions in hybrid mode, 34% of the total energy demanded by the electric machine of the vehicle was supplied by the PEMFC stack.     

Combined operation of DC isolated distribution and PV systems for supplying unbalanced AC loads

This paper describes a DC isolated network which is fed by distributed generation (DG) from photovoltaic (PV) renewable sources to supply unbalanced AC loads. The battery energy storage bank has been connected to the DC network via DC/DC converter called storage converter to control the network voltage and optimize the operation of the PV generation units. The PV units are connected to the DC network via its own DC/DC converter called PV converter to ensure the required power flow. The unbalanced AC loads are connected to the DC network via its own DC/AC converter called load converter without transformer. This paper proposes a novel control strategy for storage converter which has a DC voltage droop regulator. Also a novel control system based on Clarke and Park rotating frame has been proposed for load converters. In this paper, the proposed operation method is demonstrated by simulation of power transfer between PV units, unbalanced AC loads and battery units. The simulation results based on PSCAD/EMTDC software show that DC isolated distribution system including PV units can provide the balanced voltages to supply unbalanced AC loads.     

Improvement of ultracapacitors-energy usage in fuel cell based hybrid electric vehicle

Hybrid electric power systems based on fuel cell stack and energy storage sources like batteries and ultracapacitors are a plausible solution to vehicle electrification due to their balance between acceleration performance and range. Having a high degree of hybridization can be advantageous, considering the different characteristics of the power sources. Some parameters to be considered are: specific power and energy, energy and power density, lifetime, cost among others. Ultracapacitors (UC) are of particular interest in electric vehicle applications due to its high-power capability, which is commonly required during acceleration. UCs are commonly used without a power electronics interface due to the high-power processing requirement. Although connecting UCs directly to the DC bus, without using a power converter, presents considerable advantages, the main disadvantage is related to the UC energy-usage capability, which is limited by constant DC bus control. This paper proposes a novel energy-management strategy based on a fuzzy inference system, for fuel-cell/battery/ultracapacitor hybrid electric vehicles. The proposed strategy is able to control the charge and discharge of the UC bank in order to take advantage of its energy storage capability. Experimental results show that the proposed strategy reduces the waste of energy due to dynamic brake in 14%. This represents a reduction in energy consumption from 218 Wh/km to 192 Wh/km for the same driving conditions. By using the proposed energy management strategy, the estimated fuel efficiency in miles per gallon equivalent was also increase from 96 mpge to 109 mpge.     

Dynamic performance assessment of the efficiency of fuel cell-powered bicycle: An experimental approach

Zero-emission fuel cell driven systems are regarded as promising technological advances in the future of the transportation industry that have the potential to replace internal combustion engines. The design, performance, and efficiency properties of a vehicle are often stated to be some of the key challenges in its commercialization. This paper highlights a polymer electrolyte membrane fuel cell (PEMFC)-powered system of an electric bicycle. The system consists of a 250-W fuel cell, ECU, battery pack, DC/DC converter, electric motor, and other supporting equipment. After introducing the different parts of the bicycle, its overall efficiency will be discussed in great detail. The efficiency of fuel cells is not specific; it is a subordinate to the power density where the system operates. Experimental work has been conducted to measure the values of the efficiency and energy flow. The results indicated a maximum fuel cell efficiency of 63% and an overall system efficiency of 35.4%. The latter value is expressed with regards to the Lower Heating Value (LHV) of hydrogen. All measurements were taken for the cruising conditions of the vehicle and its corresponding to power consumption. The results are superior to those of a standard internal ignition engine. The fuel cell performance is least efficient when functioning under maximum output power conditions.     

Performance evaluation of fuel cell fed electric vehicle system with reconfigured quadratic boost converter

The performance evaluation of 1.26 kW fuel cell fed electric vehicle system with reconfigured Quadratic Boost Converter along with the neural network based maximum power point tracking algorithm is presented in this paper. The acceptance of EV in modern society is relevant for the creation of pollution free environment. The main reason for creation of excessive pollution is transportation by the mode of roadways, with the own internal combustion engines by using crude oil as primary energy source. In this paper, a 1.26 kW Proton Exchange Membrane Fuel Cell (PEMFC) fed electric vehicle is designed in MATLAB/Simulink environment. To integrate PEMFC to brushless DC (BLDC) motor are configured Quadratic Boost Converter is designed for high static converter voltage gain. The performance of the proposed EV system is analysed with perturb and observer method and neural network based MPPT control techniques and obtained results are compared at different fuel cell input temperature conditions with respect to different time periods.     

Energy management of fuel cell/battery/ultracapacitor in electrical hybrid vehicle

This paper describes an energy management algorithm for an electrical hybrid vehicle. The proposed hybrid vehicle presents a fuel cell as the main energy source and the storage system, composed of a battery and a supercapacitor as the secondary energy source. The main source must produce the necessary energy to the electrical vehicle. The secondary energy source produces the lacking power in acceleration and absorbs excess power in braking operation. The addition of a supercapacitor and battery in fuel cell-based vehicles has a great potential because it allows a significant reduction of the hydrogen consumption and an improvement of the vehicle efficiency. Other the energy sources, the electrical vehicle composed of a traction motor drive, Inverter and power conditioning. The last is composed of three DC/DC converters: the first converter interfaces the fuel cell and the DC link. For the second and the third converter, two buck boost are used in order to interface respectively the ultracapacitor and the battery with the DC link. The energy management algorithm determines the currents of the converters in order to regulate accurately the power provided from the three electrical sources. This algorithm is simulated with MATLAB_Simulink and implemented experimentally with a real-time system controller based on dSPACE. In this paper, the proposed algorithm is evaluated for the New European Driving Cycle (NEDC). The experimental results validate the effectiveness of the proposed energy management algorithm.     

Hierarchical energy management for PV/hydrogen/battery island DC microgrid

This research presents an optimum design scheme and a hierarchical energy management strategy for an island PV/hydrogen/battery hybrid DC microgrid (MG). In order to efficiently utilize this DC MG, the optimum structure and sizing scheme are designed by HOMER pro (Hybrid Optimization of Multiple Energy Resources) software. The designed structure of hydrogen MG includes a PV generation, a battery as well as a hydrogen subsystem which composes a fuel cell (FC) system, an electrolyzer and hydrogen tank. To improve the robustness and economy of this DC MG, this study schedules a hierarchical energy management method, including the local control layer and the system control layer. In the local control layer, the subsystems in this DC MG are controlled based on their inherent operating characteristics. And the equivalent consumption minimization strategy (ECMS) is applied in the system control layer, the power flow between the battery and FC is allocated to minimum the fuel consumption. An island DC MG hardware-in-loop (HIL) Simulink platform is established by RT-LAB real-time simulator, and the simulation results are presented to validate the proposed energy management strategy.     

Fuzzy neural control of a hybrid fuel cell/battery distributed power generation system

An innovative control strategy is proposed of hybrid distributed generation (HDG) systems, including solid oxide fuel cell (SOFC) as the main energy source and battery energy storage as the auxiliary power source. The overall configuration of the HDG system is given, and dynamic models for the SOFC power plant, battery bank and its power electronic interfacing are briefly described, and controller design methodologies for the power conditioning units and fuel cell to control the power flow from the hybrid power plant to the utility grid are presented. To distribute the power between power sources, the fuzzy switching controller has been developed. Then, a Lyapunov based-neuro fuzzy algorithm is presented for designing the controllers of fuel cell power plant, DC/DC and DC/AC converters; to regulate the input fuel flow and meet a desirable output power demand. Simulation results are given to show the overall system performance including load-following and power management of the system.     

Energy management and control of a hybrid water pumping system with storage

This paper aims to define a control and management strategy for water pumping system which would be powered by a hybrid PV/diesel generator system with battery storage. The particularity of the proposed power management method is to ensure the water volume in need and to maximize the use of PV generator while limiting the use of the diesel generator. In order to capture the maximum power from PV generator, a fuzzy logic maximum power point tracking controller is applied. On the other hand, a PI regulator is used with a boost converter in order to adapt the voltage of the battery bank to the DC bus. The water flow of the pump is also controlled. The developed power management and control strategy has been implemented using SIMPOWER toolbox in Matlab/Simulink. The obtained satisfying simulation results prove the efficiency of the proposed solution that assures continuous supply of water and electricity.     

The development of an exchangeable PEMFC power module for electric vehicles

This paper develops an exchangeable fuel-cell power module that is replaceable on different light electric vehicles (LEVs). The module consists of a proton exchange membrane fuel-cell (PEMFC) and two battery sets, which provide continuous power for LEVs. The study includes three topics: fuel-cell control, power management, and system modularization and vehicle integration. First, we design robust controllers for the PEMFC to provide a steady voltage or current for charging the battery sets. Second, we develop a serial power train that can provide continuous power for driving the vehicle motors. Third, we modularize a power system that can be easily implemented on different LEVs. We build the system on Matlab™ SimPowerSystem for simulation before road tests, and integrate the power module onto a mobility car and an electric motorbike for experimental verification. Based on the results, the proposed systems are deemed effective.     

Development of a renewable hydrogen economy: Optimization of existing technologies

There is an increasing need for new and greater sources of energy for future global transportation applications. One recognized possibility for a renewable, clean source of transportation fuels is solar radiation collected and converted into useable forms of electrical and/or chemical (hydrogen) energy. This paper describes methods for utilizing and combining existing technologies into systems that optimize solar energy collection and conversion into useful transportation fuels. Photovoltaic (PV)-electrolysis (solar hydrogen) and PV-battery charging systems described in this paper overcome inefficiencies inherent in past concepts, where DC power from the PV system was first converted to AC current and then used to power electrical devices at the point of generation, or fed back to the grid to reduce electricity costs. These past, non-optimized concepts included efficiency losses in power conversion and unnecessary costs. These drawbacks can be avoided by capitalizing on the unique feature of solar photovoltaic devices that match their maximum power point to the operating point of an electrolyzer or a battery charger without intervening power transformers. This concept is illustrated for two systems designed, built, and tested by General Motors for fueling a fuel cell electric vehicle and charging an automotive propulsion battery. Based on this research, we propose a scenario in which individual home-owners, businesses, or sites at remote locations with no grid electricity, can capture solar energy, store it as hydrogen generated via water electrolysis, or as electrical energy used to charge storage batteries. Such a decentralized energy system provides a home refueling option for drivers who only travel limited distances each day.