Evaluation of biomass gasification in a ternary diagram

The present paper addresses the development of an alternative approach to illustrate biomass gasification in a ternary diagram which is constructed using data from thermodynamic equilibrium modeling of air-blown atmospheric wood gasification. It allows the location of operation domains of slagging entrained-flow, fluidized-bed/dry-ash entrained-flow and fixed/moving-bed gasification systems depending on technical limitations mainly due to ash melting behavior. Performance parameters, e.g. cold gas efficiency or specific syngas production, and process parameters such as temperature and carbon conversion are displayed in the diagram depending on the three independent mass flows representing (1) the gasifying agent, (2) the dry biomass and (3) the moisture content of the biomass. The graphical approach indicates the existence of maxima for cold gas efficiency (84.9%), syngas yield (1.35 m³ (H₂ + CO STP)/kg (waf)) and conversion of carbon to CO (81.1%) under dry air-blown conditions. The fluidized-bed/dry-ash entrained-flow processes have the potential to reach these global maxima since they can operate in the identified temperature range from 700 to 950 °C. Although using air as a gasifying agent, the same temperature range posses a potential of H₂/CO ratios up to 2.0 at specific syngas productions of 1.15 m³ (H₂ + CO STP)/kg (waf). Fixed/moving-bed and fluidized-bed systems can approach a dry product gas LHV from 3.0 to 5.5 MJ/m³ (dry STP). The ternary diagram was also used to study the increase of gasifying agent oxygen fraction from 21 to 99 vol.%. While the dry gas LHV can be increased significantly, the maxima of cold gas efficiency (+6.5%) and syngas yield (+7.4%) are elevated only slightly.     

Simulation and economic evaluation of biomass gasification with sets for heating,cooling and power production

In this work, syngas was used directly as fuel source for the renewable CCHP system, which can be producted through biomass gasification process. The advantages and limitation of entrained flow gasifier are compared, followed by discussion on the key parameters that are critical for the optimum production of syngas. Gasification agent of 450 °C temperature and 30 atm pressure has been proposed as a optical solution to a entrained flow gasifier using air as gasification agent at 0.27 ER (oxygen equivalence ratio), in that it provides a syngas of 5.665 MJ/m³ LHV and up to 77% gasification efficiency. Depending on the key parameters of gasification process, the properties of syngas produced can be varied. It is thus essential to thoroughly understand the cogeneration system to identify the suitable methods for a renewable CCHP system. These process was simulated using Aspen Plus to perform the rigorous material and energy balances. The results obtained from simulation and experiment agreed well. This paper later focused on economic evaluation of the entire process, as well as the environmental benefits. The renewable CCHP system could able to attain lower CO₂ and SO₂ emission with total energy efficiency and gas yield of 75.43% and 2.476 m³/kg respectively.     

Gasification performance of olive pomace in updraft and downdraft fixed bed reactors

This study aims to investigate the gasification potential of olive pomace with using different fixed-bed gasifier systems. Olive pomace as a dried form was supplied from a chemical industry plant working on olive oil soap, located in Izmir, Türkiye. After a complete characterization of olive pomace, gasification experiments by using fixed bed reactor systems were done at three different gasifier temperatures as 700, 800 and 900 °C. As a gasification agent, dry air was used with four different flowrates (0.4, 0.2, 0.1, 0.05 L/min) while pure oxygen experiments were carried out with a flow rate of 0.01 L/min. Syngas with H₂ content of 48% and 45% (volumetric) were obtained in updraft and downdraft gasifiers, respectively, by using dried air as a gasifying agent. Heating value of syngas was around 12.4 MJ/Nm³. In the pure oxygen atmosphere, H₂ contents of the syngas were measured as 53% and 39%vol. In the updraft and downdraft gasifiers. This paper presents the research results on the olive pomace gasification study as a part of a large-scale research project and discuss them in the context of hydrogen production from the fixed bed reactors.     

Movable injection point–based syngas production in the context of underground coal gasification

Underground coal gasification (UCG) has been proven as a viable technology for the generation of high calorific value syngas using deep mine coal seams. The use of multiple injection points/movable injection point method could be an alternate technique for efficient gasification of high ash Indian coals. In this context, the present study is focused on evaluating the heating value of syngas using a variety of gasifying agents such as pure O₂, air, humidified O₂, and CO₂-O₂ dual-stage gasification under movable injection method for high ash coals. It is found that the use of movable injection point method had significantly increased the heating value of the product gas, compared with the fixed point injection method. For high and low ash coal under pure O₂ gasification, the calorific value of syngas obtained using movable injection point is 123.2 and 153.9 kJ/mol, which are 33.5% and 24.3% higher than the syngas calorific value obtained using fixed injection point, respectively. Further, the air as a gasification agent for high ash coals had increased the gross calorific value of the syngas by 24%, using this technology. The results of high ash coal gasification using humidified oxygen at optimum conditions (0.027-kg moisture/kg dry O₂) and CO₂-O₂ gas had enhanced the syngas calorific value by 12.6% and 5%, respectively. Humidified O₂ and CO₂-O₂ gasifying agents produced a high-quality syngas with the calorific value of 190 kJ/mol, among the gasifying agents used. The experimental results had shown that the movable injection point method is found to be a better alternative for the generation of calorific value-enriched syngas using high ash-based Indian coals.     

Hydrogen-rich syngas production from municipal solid waste gasification through the application of central composite design: An optimization study

This study aims to investigate the influence and interaction of experimental parameters on the production of optimum H₂ and other gases (CO, CO₂, and CH₄) from gasification of municipal solid waste (MSW). Response surface method in assistance with the central composite design was employed to design the fifteen experiments to find the effect of three independent variables (i.e., temperature, equivalence ratio and residence time) on the yields of gases, char and tar. The optimum H₂ production of 41.36 mol % (15.963 mol kg-MSW⁻¹) was achieved at the conditions of 757.65 °C, 0.241, and 22.26 min for temperature, ER, and residence time respectively. In terms of syngas properties, the lower heating value and molar ratio (H₂/CO) ranged between 9.33 and 12.48 MJ/Nm³ and 0.45–0.93. The predicted model of statistical analysis indicated a good fit with experimental data. The gasification of MSW utilizing air as a gasifying agent was found to be an effective approach to recover the qualitative and quantitate products (H₂ and total gas yield) from the MSW.     

Gasification of torrefied oil palm biomass in a fixed-bed reactor: Effects of gasifying agents on product characteristics

Gasification represents an attractive pathway to generate fuel gas (i.e., syngas (H₂ and CO) and hydrocarbons) from oil palm biomass in Malaysia. Torrefaction is introduced here to enhance the oil palm biomass properties prior to gasification. In this work, the effect of torrefaction on the gasification of three oil palm biomass, i.e., empty fruit bunches (EFB), mesocarp fibres (MF), and palm kernel shells (PKS) are evaluated. Two gasifying agents were used, i.e., CO₂ and steam. The syngas lower heating values (LHV_syngas) for CO₂ gasification and steam gasification were in the range of 0.35–1.67 MJ m⁻³ and 1.61–2.22 MJ m⁻³, respectively. Compared with EFB and MF, PKS is more effective for fuel gas production as indicated by the more dominant emission of light hydrocarbons (CH₄, C₂H₄, and C₂H₆) in PKS case. Gasification efficiency was examined using carbon conversion efficiency (CCE) and cold gas efficiency (CGE). CCE ranges between 4% and 55.1% for CO₂ gasification while CGE varies between 4.8% and 46.2% and 27.6% and 62.9% for CO₂ gasification and steam gasification, respectively. Our results showed that higher concentration of gasifying agent promotes higher carbon conversion and that steam gasification provides higher thermal efficiency (CGE) compared to CO₂ gasification.     

Evolution of syngas from cardboard gasification

Evolutionary behavior of syngas characteristics evolved during the gasification of cardboard has been examined using a batch reactor with steam as a gasifying agent. Evolutionary behavior of syngas chemical composition, mole fractions of hydrogen, CO and CH₄, as well as H₂/CO ratio, LHV (kJ/m³), hydrogen flow rate, and percentage of combustible fuel in the syngas evolved has been examined at different steam to flow rates with fixed mass of waste cardboard. The effect of steam to carbon ratio as affect by the steam flow rate on overall syngas properties has therefore been examined. A new parameter called coefficient of energy gain (CEG) has been introduced that provides information on the energy gained from the process. This new parameter elaborates the importance of optimizing the sample residence time in the reactor.     

Hydrogen production from oil sludge gasification/biomass mixtures and potential use in hydrotreatment processes

Gasification of oil sludge (OS) from crude oil refinery and biomass was investigated to evaluate hydrogen production and its potential use in diesel oil hydrodesulphurization process. Gasification process was studied by Aspen Hysys^® tools, considering different kinetic model for main OS compounds. Air and superheated steam mixtures as gasifying agents were simulated. Gasification parameters like: temperature, syngas chemical composition and gas yield were evaluated. Results showed OS thermal conversion needs a working temperature above 1300 °C to ensure a high conversion (>90%) of OS compounds. Thermal energy requirement for gasification was estimated between 0.80 and 1.25 kWh/kg OS, considering equivalence air (ER) and steam/oil sludge (SOS) ratio between 0.25-0.37 and 0.2–1.5 kg steam/kg OS, respectively. The gas yield was 2.28 Nm³/kg OS, with a H₂ content close to 25 mol%, for a H₂ potential production about 1.84 Nm³ H₂/kg OS; nevertheless, when OS and biomass mixtures are used, hydrogen production increases to 3.51 Nm³ H₂/kg OS, meaning 37% of H₂ (from natural gas) required for diesel oil hydrodesulphurization could be replaced, becoming an added value technological alternative for OS waste conversion as a source of H₂, inducing a considerable reduction of greenhouse gases and non-renewables resources.     

Process optimization and robustness analysis of municipal solid waste gasification using air‐carbon dioxide mixtures as gasifying agent

In this work, a computational fluid dynamics (CFD) model was coupled with an advanced statistical strategy combining design of experiments (DoE) and the Monte Carlo method to comparatively optimize and test the robustness of two municipal solid waste (MSW) gasification processes one using air‐carbon dioxide (CO₂) mixtures as a gasifying agent and the other using air alone. A 3^k full factorial design of 18 computer simulations was performed using as input factors for air‐CO₂ mixtures the equivalence ratio and CO₂‐to‐MSW ratio, while MSW feeding rate and air flow rate were used for air gasification. The selected responses were CO₂, H₂, CO, and C_nH_m generation, CH₄/H₂ and H₂/CO ratios, carbon conversion, and cold gas efficiency (CGE). Findings were that DoE allowed determining the best‐operating conditions to achieve optimal syngas quality. Monte Carlo identified the best‐operating conditions reaching a more stable high‐quality syngas. Air‐CO₂ mixture gasification showed enhanced responses with major improvements in CO₂ conversion and CGE, both up to a 13% increase. The optimal operating conditions that set the optimized responses showed to not always imply the most stable set of values to operate the system. Finally, this combined optimization process performance revealed to grant professionals the ability to make smarter decisions in an industrial environment.     

Air gasification of dried sewage sludge in a two-stage gasifier. Part 2: Calcined dolomite as a bed material and effect of moisture content of dried sewage sludge for the hydrogen production and tar removal

In order to produce a clean producer gas, the air gasification of dried sewage sludge was conducted in a two-stage gasifier that consisted of a bubbling fluidized bed and a tar-cracking zone. The kind and amount of bed materials, the kind of additives in the upper-reactor, and the moisture content in the sewage sludge were selected as operating variables in order to investigate their effects on the development of the producer gas characteristics. In our experiments, the gasification of a dried sewage sludge sample containing 30 wt.% of moisture with a combination of calcined dolomite as the bed material and activated carbon in the tar-cracking zone removed the most tar and produced the highest hydrogen concentration. The total tar removal efficiency and the H₂ content in the producer gas from the sample noted above reached 88.4% and 32.1 vol.%, respectively. The LHVs of all the producer gases were high with values above 7 MJ Nm⁻³.     

Modeling of air gasification of dark fermentation digestate in a downdraft gasifier

The paper presents the results of numerical simulation of the gasification process in a downdraft gasifier to produce syngas with high hydrogen content. For the first time, the possibility of using dark fermentation digestate as a feedstock for thermochemical conversion using air as an oxidizer at equivalence ratio (ER) of 0.45, 0.55 and 0.65 was investigated. Modeling of the gasification process was carried out in the software package Comsol Multiphysics. As a result of numerical studies, the concentrations of the main components of the syngas were obtained. The syngas yield at air gasification was 1.8 m³/kg. At the same time, the combustion heat of the generated gas varied from 3.1 to 3.9 MJ/m³ with the molar ratio (MR) being in the range from 3.1 to 3.9. The maximum content of hydrogen (26.94%) in syngas was achieved at an ER of 0.45. The hydrogen production efficiency HPE ranged from 23.8 to 27.3%. The thermal power that can be obtained from the syngas ranges from 47 to 59 kW. Carbon conversion efficiency coefficient (CCE) was 23.6–28.8%. Based on the design calculation, the main geometric parameters of a downdraft gasifier for the production of syngas from anaerobic digestates were obtained.     

25t/d城市生活垃圾上吸式气化炉的产气特性分析

对浙江省某地25 t/d的生活垃圾气化炉进行了检测研究,通过分析得到原生垃圾气化实际工况下,洁净合成气热值为1947 kJ/m3,干合成气的产量为1969 m3/t;焦油热量占气化炉出口合成气热量比例为29.5%;合成气中含水率为28.17%,对入炉垃圾进行脱水提质有助于提高合成气产量和品质;垃圾气化联合燃烧系统污染物排放浓度较低,在未使用烟气净化系统时CO、NOx和SO2已能实现达标排放。分析认为,气化技术能实现生活垃圾能源化清洁利用,未来应用前景广阔。     

Co-production of upgraded bio-oils and H2-rich gas from microalgae via chemical looping pyrolysis

In order to produce high-quality bio-oils and syngas from biomass, a novel pyrolysis approach based on the chemical looping concept, namely chemical looping pyrolysis (CLPy), was proposed. In the current work, thermodynamic feasibility study and experimental investigations of the proposed CLPy with calcium-ferrite oxygen carriers and Nannochloropsis sp. microalgal biomass were conducted. The results suggested that the reduced calcium-ferrite oxygen carrier facilitated the denitrification, ketonization, and hydrodeoxygenation (HDO) of bio-oils during the pyrolysis stage. Since large amounts of oxygen in bio-oils were transferred to the reduced oxygen carrier, the heating value of bio-oils was remarkably increased up to 34.2 MJ/kg and 36.0 MJ/kg by employing the reduced CaFe₂O₄ and Ca₂Fe₂O₅ oxygen carrier, respectively. In addition, a high H₂ content of 50% in the pyrolysis gas was observed at the optimal pyrolysis temperature. In the gasification stage, the production of high-quality syngas was achieved. The content of H₂ accounted for up to 70% of the gasification products when taking steam as gasifying agent, while that of CO was composed of 66% without the use of a gasifying agent. Moreover, the oxygen carrier was reduced to its reduction state, available for the next loop. In summary, CLPy proposed in this work involves the continuous transference of the oxygen from bio-oils to syngas by an oxygen carrier and provides a brand-new approach for the comprehensive utilization of biomass.     

Hydrogen-rich gas production from biomass air and oxygen/steam gasification in a downdraft gasifier

Biomass gasification is an important method to obtain renewable hydrogen. However, this technology still stagnates in a laboratory scale because of its high-energy consumption. In order to get maximum hydrogen yield and decrease energy consumption, this study applies a self-heated downdraft gasifier as the reactor and uses char as the catalyst to study the characteristics of hydrogen production from biomass gasification. Air and oxygen/steam are utilized as the gasifying agents. The experimental results indicate that compared to biomass air gasification, biomass oxygen/steam gasification improves hydrogen yield depending on the volume of downdraft gasifier, and also nearly doubles the heating value of fuel gas. The maximum lower heating value of fuel gas reaches 11.11 MJ/N m³ for biomass oxygen/steam gasification. Over the ranges of operating conditions examined, the maximum hydrogen yield reaches 45.16 g H₂/kg biomass. For biomass oxygen/steam gasification, the content of H₂ and CO reaches 63.27–72.56%, while the content of H₂ and CO gets to 52.19–63.31% for biomass air gasification. The ratio of H₂/CO for biomass oxygen/steam gasification reaches 0.70–0.90, which is lower than that of biomass air gasification, 1.06–1.27. The experimental and comparison results prove that biomass oxygen/steam gasification in a downdraft gasifier is an effective, relatively low energy consumption technology for hydrogen-rich gas production.     

Characteristics of cyclone gasification of rice husk

The gasification characteristics of the rice husk were studied in a cyclone gasifier using air as the gasifying medium to generate the fuel gas with available heating value and less tar content. The influence of equivalence ratio on temperature profiles, composition and low heating value of the produced gas, tar content, carbon conversion and cold gas efficiency was investigated. The equivalence ratios considered in this study were 0.20–0.32. The results show that the optimal equivalence ratio is 0.29 and the maximum temperature of gasification should be lower than 1000 °C. In order to optimize the performance of the cyclone gasifier, the main body of the gasifier was lengthened and air staged gasification was carried out. The low heating value of the produced gas, carbon conversion, cold gas efficiency and tar content are 4.72 MJ/Nm³, 57.5%, 37.3% and 1.85 g/Nm³, respectively.     

Experimental study on sawdust gasification in a spout–fluid bed reactor

This paper summarizes the experimental results of sawdust gasification in a spout–fluid bed reactor. Three scenarios were investigated in this study. In the base case scenario, a total of 15 experiments consisting of three different flow rates (55, 65 and 75 m³ h^{? 1}) of primary air of each of having five equivalence ratios (ER) (0.35, 0.3, 0.25, 0.2 and 0.15) were conducted. The influence of secondary air in the freeboard and the effect of the recirculation of carryover captured by the cyclone to the reactor's freeboard at an ER of 0.25 were investigated in two other scenarios. Higher heating values of 3.02 and 5.15 MJ Nm^{? 3} were obtained with the ER values of 0.35 and 0.15, respectively, in the base case. However, opposite trend was observed for the tar content in the producer gas. At ER of 0.35, a value of 2.35 g Nm^{? 3} was found compared with 8.4 g Nm^{? 3} at ER of 0.15. The tar content in the producer gas was reduced from 5.63 to 1.53 g Nm^{? 3} when secondary air was supplied in the freeboard due to an increase in temperature. The gasification efficiency was increased from 24.96% at the base case to 36.22% with the recirculation of carryover. Higher heating value of producer gas was found to be 4.2–4.4 MJ Nm^{? 3} in this case. The second law analysis of this process estimated the average exergy efficiency as 35.92% at ER of 0.35 and it increased with increasing ER. The recirculation of carryover not only increased the carbon conversion efficiency but also the exergy efficiency. Copyright © 2010 John Wiley & Sons, Ltd.     

On efficiency of plasma gasification of wood residues

High temperature plasma gasification of wood is evaluated for the production of a fuel gas (syngas) for combined heat and power production. The advantages of plasma by comparison with existing thermochemical processes are in the high heating value gases, process control and the lower energy consumption per unit of output. From one kilogram of 20% moisture wood it is possible to obtain 4.6-4.8 MJ of electricity (net of electricity input) and 9.1-9.3 MJ of thermal energy when using wood with average elemental composition and with a LHV energy content of 13.9 MJ, when using a combined Brayton and Steam cycle generating plant. Experimental data from an air plasma gasification plant using alternating current (AC) plasma torches was integrated with a thermodynamic model showing that the chemical energy in the produced syngas was 13.8-14.3 MJ kg⁻¹ with a power input of 2.2-3.3 MJ kg⁻¹.     

Feed compositions and gasification potential of several biomasses including a microalgae: A thermodynamic modeling approach

This study presents the relation of the biomass properties with the gasification performance. The potential of microalgae (N. oculta) for gasification also has been investigated. Other biomasses such as palm frond, mangrove, and rice husk were considered as the benchmarks. The performance of a combined gasification process for different biomass was evaluated by developing a thermodynamic model using Aspen Plus. The performance of gasification process was evaluated based on the composition of the producer gas, the cold gas efficiency, and the gasification system efficiency. The effects of biomass composition on the gasification performance was studied by varying the gasification temperature, the oxygen equivalence ratio, and the steam to carbon ratio. It was found that the H/O ratio in the feed biomass has a considerable effect on the H₂/CO ratio of producer gas on the gasification without gasifying agent. The gasification of algae with oxygen exhibited the highest H₂/CO ratio. The highest cold gas efficiency was found during gasification of algae with oxygen, while the highest cold gas efficiency from gasification with steam was exhibited on gasification of palm frond. The highest gasification system efficiency was obtained for palm frond using the oxygen or steam as the gasifying agent.     

玉米秸秆循环流化床热解气化试验

采用循环流化床气化中试装置对玉米秸秆进行了气化试验,分别在常温空气与250℃预热空气条件下,研究了空气当量比（ER）和原料含水率对气化特性的影响规律。结果表明：随着ER的增大,循环流化床气化炉内的反应温度升高,气化燃气中的CO₂含量增加,焦油与CO含量及燃气热值降低,气化效率随ER的增大呈先增大后减小的趋势;随着气化原料含水率的增加,循环流化床气化炉内的平均温度下降,燃气中的CO₂与H₂及焦油含量逐渐升高,CO含量下降,CH₄与C_nH_m含量均为先增加后减少。与常温空气工况相比,预热空气工况下的燃气热值与气化效率均有一定程度的提高。采用预热空气为气化介质,提高气化剂温度,可显著促进玉米秸秆的气化反应,提升气化效率。