Morphology and properties of nylon 6 and high density polyethylene blends in presence of nanoclay and PE‐g‐MA

In this study, we report the synergistic effect of nanoclay and maleic anhydride grafted polyethylene (PE‐g‐MA) on the morphology and properties of (80/20 w/w) nylon 6/high density polyethylene (HDPE) blend. Polymer blend nanocomposites containing nanoclay with and without compatibilizer (PE‐g‐MA) were prepared by melt mixing, and their morphologies and structures were examined with scanning electron microscopy (SEM) and wide angle X‐ray diffractometer (WAXD) study. The size of phase‐separated domains decreased considerably with increasing content of nanoclay and PE‐g‐MA. WAXD study and transmission electron microscopy (TEM) revealed the presence of exfoliated clay platelets in nylon 6 matrix, as well as, at the interface of the (80/20 w/w) nylon 6/HDPE blend–clay nanocomposites. Addition of PE‐g‐MA in the blend–clay nanocomposites enhanced the exfoliation of clays in nylon 6 matrix and especially at the interface. Thus, exfoliated clay platelets in nylon 6 matrix effectively restricted the coalescence of dispersed HDPE domains while PE‐g‐MA improved the adhesion between the phases at the interface. The use of compatibilizer and nanoclay in polymer blends may lead to a high performance material which combines the advantages of compatibilized polymer blends and the merits of polymer nanocomposites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effect of nanoclay on the morphology and properties of poly(methyl methacrylate)/high‐density polyethylene blends

The effect of nanoclay on the morphology and properties of poly(methyl methacrylate) (PMMA)/high‐density polyethylene (HDPE) blends was studied. A scanning electron microscopy study of the PMMA/HDPE (70/30 w/w) blends with nanoclay indicated a reduction in the average domain sizes of the dispersed HDPE phase and, hence, a better extent of mixing compared to that of the blends without any nanoclay. An X‐ray diffraction study and transmission electron microscopy revealed the localization of intercalated nanoclay in the PMMA matrix of the PMMA/HDPE (70/30 w/w) blend. However, the same effect of clay was not observed in the PMMA/HDPE (30/70 w/w) blend when HDPE became the matrix. In the PMMA/HDPE (30/70 w/w) blend, the addition of nanoclay increased the domain size of the dispersed PMMA domains by preferential location of the clays inside the PMMA domains. The addition of polyethylene‐grafted maleic anhydride in both compositions of the PMMA/HDPE blend effectively reduced the domain size of the disperse phases in the blend. However, the presence of clay increased the tensile strength and storage modulus of the PMMA/HDPE blends in both blend compositions. Thus, in the PMMA/HDPE blend, the clay platelets acted as a effective compatibilizer as long as they were dispersed mainly in the matrix phase. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effects of polyethylene‐grafted maleic anhydride as a compatibilizer on the morphology and tensile properties of (thermoplastic tapioca starch)/ (high‐density polyethylene)/(natural rubber) blends

Effects of polyethylene‐grafted maleic anhydride as a compatibilizer on the tensile properties of (high‐density polyethylene)/(natural rubber)/(thermoplastic tapioca starch) (HDPE/NR/TPS) blends were investigated. The ratio of HDPE/NR was fixed at 70/30, and these materials were blended with TPS in concentrations varying from 5 to 30% by using a Haake Rheomix 600 mixer. Two series of HDPE/NR/TPS blends were prepared, i.e., with and without compatibilizer. Morphology and tensile properties of the HDPE/NR/TPS blends were evaluated as a function of TPS loading. The tensile strength and elongation at break decreased with the increase of TPS content. However, an improvement in the tensile strength was obtained for compatibilized blends as compared to uncompatibilized blends. The degrees of TPS adhesion and dispersion in HDPE/NR blends were revealed by scanning electron microscopy (SEM). Results showed that a smaller‐sized dispersed phase was achieved for compatibilized blends as compared to that for their uncompatibilized counterparts. J. VINYL ADDIT. TECHNOL., 2012. © 2012 Society of Plastics Engineers     

Morphology and properties of nylon6 and high density polyethylene blends in absence and presence of nanoclay

The morphology and properties of nylon6/HDPE blends without and with nanoclay has been reported. Scanning electron microscopy study of the (70/30 w/w) nylon6/HDPE blends with small amount (0.1 phr) of nanoclay indicated a reduction in the average domain sizes (D) of dispersed HDPE phase and hence better extent of mixing compared to the blend without any nanoclay. X‐ray diffraction study and transmission electron microscopy revealed that nanoclay layers were mostly located in nylon6 matrix of the (70/30 w/w) nylon6/HDPE blend. However, the same effect of nanoclay on the morphology was not observed in (30/70 w/w) nylon6/HDPE blend where HDPE became the matrix. In (30/70 w/w) nylon6/HDPE blend, addition of nanoclay increased the D of dispersed nylon6 domains by preferential location of the clays in side the nylon6 domains. Thus, the clay platelets in the matrix phase acted as barrier that restricted the coalescence of dispersed domains during melt‐mixing. Addition of PE‐g‐MA in both the compositions of nylon6/HDPE blend effectively reduced the D of dispersed phases. Storage modulus and thermal stability of the blend were improved in presence of small amount of clay, whereas addition of PE‐g‐MA lowered the mechanical and thermal properties of the blends. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Morphological,mechanical, tribological,and thermal expansion properties of organoclay reinforced polyethylene composites

The morphological, mechanical, thermal, and tribological properties of high‐density polyethylene (HDPE) composites reinforced with organo‐modified nanoclay (3 and 6 wt%) were studied. A commercial maleic anhydride‐based polymeric compatibilizer (PEgMA) was used to improve the adhesion between the polyethylene and clay. Transmission electron microscopy (TEM) characterization of composites revealed that nanoclay exists mainly in a multilayered structure in the HDPE matrix. Mechanical testing of composites showed that Young's modulus and tensile strength increased with nanoclay content. Coefficients of the linear thermal expansion (CLTE) of HDPE–PEgMA–clay composites were slightly lower in the flow direction than those of HDPE–PEgMA. The tribological properties were measured in dry conditions against a steel counterface. The friction coefficient of the matrix was decreased by the addition of clay. Electron microscopic results suggested that the wear mechanism for HDPE and HDPE composites was mainly adhesive. Clay agglomerates were observed on the worn surfaces of the composites, which may partly explain decreased friction. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Compatibilization Effects of PE-g-MA on Mechanical,Thermal and Swelling Properties of High Density Polyethylene/Natural Rubber/Thermoplastic Tapioca Starch Blends

Effect of polyethylene grafted maleic anhydride (PE-g-MA) on mechanical, thermal and swelling characteristic of high density polyethylene (HDPE)/natural rubber (NR)/thermoplastic tapioca starch (TPS) blends were studied. The measurements from differential scanning calorimetric (DSC), dynamic mechanical analysis (DMA) and thermogravimetric analysis (TGA), proved the effectiveness of PE-g-MA as compatibilizer in improving the miscibility between HDPE/NR – TPS blends. A decrement in crystallinity index was found after adding PE-g-MA. It is due to restriction in mobility of the HDPE chains. In the presence of PE-g-MA, the blends have better thermal stability. On top of that, the storage modulus which is reflected to the blend stiffness also increased as indicated the improvement in HDPE/NR – TPS interaction.     

Biodegradable nanocomposites based on starch/polycaprolactone/compatibilizer ternary blends reinforced with natural and organo‐modified montmorillonite

In this article, biodegradable polymer/clay nanocomposites were prepared. The matrices used were based on blends of Polycaprolactone (PCL) and Anhydride‐Functional Polycaprolactone (PCL‐gMA) with Thermoplastic Starch (TPS). Nanocomposites films based on PCL/TPS and PCL/PCL‐g‐MA/TPS blends reinforced with 1 and 3 wt % of natural montmorillonite and two organo‐modified ones were prepared by melt intercalation followed by compression molding. The study was designed focusing on packaging applications. Grafting maleic anhydride onto PCL was efficient to improve PCL/TPS compatibility but did not modify matrix/nanoclay interaction. Matrix compatibilization and nanoclays increased the Youn?s modulus and slightly decreased the maximum stress of the TPS/PCL matrix. Nanoclay functionalization improved nanoclay dispersion in the blends but it was not reflected in mechanical properties improvements. The water adsorption of the compatibilized matrix was reduced after clay incorporation. A slight decrease in the biodegradation rate was observed with the addition of nanoclay. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44163.     

Effect of PE-g-MA-Compatibilizer on the Morphology and Mechanical Properties of 70/30 HDPE/ENR Blends

The effects of PE-g-MA as a compatibilizer in binary blends of 70/30 high-density polyethylene/epoxidized natural rubber (HDPE/ENR) have been investigated by means of mechanical analysis and scanning electron microscopy. The special emphasis was given to the role of PE-g-MA in inducing interactions between HDPE and ENR. It has been observed that increasing the amount of PE-g-MA in the blend increases the tensile strength, elongation at break, and impact strength. It is believed that the degree of cross-link increased, which led to improve the interaction between the HDPE and ENR. The optimum stress values are shown in the blend containing 6% PE-g-MA. Scanning electron micrographs (SEM) of the samples also indicated that the addition of compatibilizer decreases the domain size of the dispersed phase. Well-dispersed plastic particles in a rubber matrix were strongly indicated in these samples. The results obtained reveal that the addition of PE-g-MA in HDPE/ENR blend led to an increase in the homogeneity of the blends.     

Morphology and tensile properties of high-density polyethylene/natural rubber/thermoplastic tapioca starch blends: The effect of citric acid-modified tapioca starch

The effect of citric acid on the tensile properties of high density polyethylene (HDPE)/natural rubber (NR)/thermoplastic tapioca starch (TPS) blends was investigated. The ratio between HDPE/NR was fixed at 70/30 and used as the matrix system. TPS loadings, after modification with citric acid (TPSCA) and without modification (TPS), were varied from 0 to 30 wt %. The morphologies and tensile properties of HDPE/NR blends were evaluated as a function of TPS loadings. The tensile strength, Young's modulus, and elongation at break were found to decrease with increasing TPS loading. However, a slight improvement in the tensile strength of HDPE/NR/TPSCA blends at 5 and 10 wt % TPS loadings were observed. TPS can be partly depolymerised to produce a low viscosity product when processed with citric acid. TPS with low viscosity can easily disperse in the thermoplastic natural rubber (TPNR) system and reduce the surface tension at the interphase of TPS-HDPE/NR as shown by scanning electron microscopy (SEM). © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

The effect of Ag,ZnO, and CuO nanoparticles on the properties of the compatibilized polyethylene/thermoplastic starch blend films

In this study, the effects of Ag, ZnO, and CuO nanoparticles (NPs) on the mechanical, thermal, and biodegradability properties of the compatibilized polyethylene (PE)/thermoplastic starch (TPS) blends were investigated. Polyethylene-grafted maleic anhydride (PE-g-MA) was used as the compatibilizer. The compatibilized PE/TPS blends with different NPs were prepared by melt mixing method in a laboratory scale extruder and then pressurized in the press machine. The use of ZnO NP together with the compatibilizer in PE/TPS-based films significantly increased the tensile stress values. The use of different type NPs did not cause any significant change in the thermal stability of PE/TPS-based films. However, the effects of NPs were observed on the TPS degradation steps. The prepared films with different NPs showed an antibacterial activity between 60% and 70%. The highest crystallinity value was obtained in Ag NP containing films, among others. According to scanning electron microscopy analysis, better distribution was observed for ZnO and Ag NPs than CuO NP. In general, it can be said that the addition of NPs to PE/TPS-based blends significantly reduces the partial biodegradability of the resulting films.     

Compatibilization of poly(ethylene-co-vinyl alcohol) (EVOH) and EVOH–HDPE blends: Structure and properties

Hydrogenated and maleated S-B-S block copolymer (SEBS-g-MA) was applied as a compatibilizer in melt-mixed binary blends with poly(ethylene-co-vinyl alcohol) (EVOH) and in ternaries containing high-density polyethylene (HDPE) as the major component. The techniques applied were dynamic, mechanical, and tensile testing; differential thermal analysis; Fourier transform infrared spectroscopy; and optical and electron microscopy (SEM). Small and large deformation behavior under dynamic and static mode, coupled with other physical characterization data, as well as morphological evidence, demonstrated that SEBS-g-MA is an efficient compatibilizer in the binary and ternary blends. In the latter, its function is the coupling of EVOH with the HDPE matrix, thus reducing the moisture sensitivity of the former and the improvement of performance-to-cost ratio of the final product. After leaching out EVOH from the ternaries, morphology examination of the cross section of films, showed a laminar EVOH phase distribution, a feature desirable in barrier materials applications. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 589–596, 1998     

Relationship of fracture behavior and morphology in polyolefin blends

High-density polyethylene (HDPE) and isotactic polypropylene (PP) were mixed either with a stabilizer or with a stabilizer and a compatibilizer in different mixing ratios. The structure and properties of these blends were analyzed by methods such as torsion pendulum measurements, mechanical short time experiments, electron microscopy, and fracture mechanical toughness tests. The results display a strongly increased impact strength in the HDPE/PP blend with compatibilizer within a specific mixing region. The deformation behavior and the mechanism leading to the increased impact strength of the blends were investigated in tensile tests by acoustic emission analysis and scanning electron microscopy: Increased fibrilation and strong strain was registered in the blend with compatibilizer. The impact strength was modeled, using experimentally measured properties such as energy release rate, matrix and inclusion volumes, the impact strength of each component. The inclusion volume that causes plastic deformation was chosen as an additional parameter. The calculated results are in good agreement with the experimental ones.     

Compatibilization Mechanism of Nanoclay in Immiscible PS/PMMA Blend Using Unmodified Nanoclay

Organically modified nanoclays have been reported to play the role of a compatibilizer for immiscible polymer blends. However, the mechanism of compatibilization by nanoclay has been reported differently. In this work, we investigated the exact mechanism of compatibilization of nanoclay in immiscible polystyrene (PS)/poly(methyl methacrylate) (PMMA) blend in the presence of sodium-montmorillonite (Na-MMT) through selective dispersion of clay in the matrix phase. Through a detailed investigation of the morphology of PS/PMMA/Na-MMT blend nanocomposites, the plausible mechanism behind the compatibilization effect of clay in immiscible blends has been proposed.     

Effects of dynamic vulcanization on the physical,mechanical, and morphological properties of high‐density polyethylene/(natural rubber)/(thermoplastic tapioca starch) blends

Blending of high density polyethylene (HDPE), natural rubber (NR), and thermoplastic tapioca starch (TPS) have been studied. Two series of samples having 5–30 wt% of TPS were prepared: (a) unvulcanized blends (control) and (b) dynamically vulcanized HDPE/NR/TPS blends. The composition of the HDPE/NR was constant and fixed at a blend ratio of 70/30. Morphology studies by SEM showed that the TPS particles were homogeneously dispersed and well‐embedded in vulcanized HDPE/NR matrix. The SEM micrographs showed agreement with the tensile strength and elongation at break values. Tensile strength improved significanly when the HDPE/NR/TPS blends were vulcanized by using sulfur curative system. The enhancement in tensile properties is attributed to the crosslinking reaction within the NR phase. J. VINYL ADDIT. TECHNOL., 18:192–197, 2012. © 2012 Society of Plastics Engineers     

Morphological studies of (polyamide‐6)/(silane‐grafted high‐density polyethylene)/nanoclay ternary nanocomposites

In this work, the influence of organoclay incorporation along with silane grafting of high‐density polyethylene (HDPE) on compatibilization and morphology of HDPE/(polyamide‐6) (PA6) blends was investigated. Analysis by Fourier‐transform infrared spectroscopy was done for the investigation of grafting efficiency of specimens. Scanning electron microscopy and thermal properties (diffraction scanning colorimetry) were examined to study the effect of silane grafting as well as adding organoclay in compatibilizing blends. Small‐angle X‐ray scattering, transmission electron microscopy, and dynamic rheology (Rheometric Mechanical Spectrometer) were also used to explain morphological changes. The results of scanning electron microscopy indicated that silane‐grafted HDPE had hydrophilic characteristics and therefore was more compatible with PA6 than neat polyethylene. Furthermore, in the same way, adding nanoclay to this blend resulted in more uniform and finer morphology. Results of diffraction scanning colorimetry confirmed the compatibilizing effect of both silane grafting of polyethylene and use of organoclay in blends by showing a strong deviation of separate melting peak of PA6 in the composites to reduced intensity and shift to lower temperatures. J. VINYL ADDIT. TECHNOL., 21:191–196, 2015. © 2014 Society of Plastics Engineers     

Use of maleic anhydride–grafted polyethylene as compatibilizer for HDPE–tapioca starch blends: Effects on mechanical properties

Tapioca starch in both glycerol‐plasticized and in unplasticized states was blended with high‐density polyethylene (HDPE) using HDPE‐g‐maleic anhydride as the compatibilizer. The impact and tensile properties of the blends were measured according to ASTM methods. The results reveal that blends containing plasticized starch have better mechanical properties than those containing unplasticized starch. High values of elongation at break at par with those of virgin HDPE could be obtained for blends, even with high loading of plasticized starch. Morphological studies by SEM microscopy of impact‐fractured specimens of such blends revealed a ductile fracture, unlike blends with unplasticized starch at such high loadings, which showed brittle fracture, even with the addition of compatibilizer. In general, blends of HDPE and plasticized starch with added compatibilizer show better mechanical properties than similar blends containing unplasticized starch. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 863–872, 2001     

Mechanical behaviors of ethylene/styrene interpolymer compatibilized polystyrene/polyethylene blends

In this study, ethylene/styrene interpolymer was used as a compatibilizer for the blends of polystyrene (PS) and high‐density polyethylene (HDPE). The mechanical properties including tensile and impact properties and morphology of the blends were investigated by means of uniaxial tension, instrumented falling‐weight impact measurements, and scanning electron microscopy. Tensile tests showed that the yield strength of the PS/HDPE/ESI blends decreases considerably with increasing HDPE content. However, the elongation at break of the blends tended to increase significantly with increasing HDPE content. The excellent tensile ductility of the HDPE‐rich blends resulted from shield yielding of the matrix. Izod and Charpy impact measurements indicated that the impact strength of the blends increases slowly with HDPE content up to 40 wt %; thereafter, it increases sharply with increasing HDPE content. The impact energy of the HDPE‐rich blends exceeded that of pure HDPE, implying that the HDPE polymer can be further toughened by the incorporation of brittle PS minor phase in the presence of ESI compatibilizer. The correlation between the impact property and morphology of the blends is discussed. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 4001–4007, 2007     

Effects of different compatibilizers on the rheological,thermomechanical, and morphological properties of HDPE/LLDPE blend‐based nanocomposites

The influence of two different compatibilizers and their combination (maleic anhydride grafted high density polyethylene, HDPE‐g‐MA; maleic anhydride grafted linear low density polyethylene, LLDPE‐g‐MA; and 50/50 wt % mixture of these compatibilizers) on the rheological, thermomechanical, and morphological properties of HDPE/LLDPE/organoclay blend‐based nanocomposites was evaluated. Nanocomposites were obtained by melt‐intercalation in a torque rheometer in two steps. Masterbatches (compatibilizer/nanoclay 2:1) were obtained and subsequently diluted in the HDPE/LLDPE matrix producing nanocomposites with 2.5 wt % of nanoclay. Wide angle X‐ray diffraction (WAXD), steady‐state rheological properties, and transmission electron microscopy (TEM) were used to determine the influence of different compatibilizer systems on intercalation and/or exfoliation process which occurs preferentially in the amorphous phase, and thermomechanical properties. The LLDPE‐g‐MA with a high melt index (and consequently low viscosity and crystallinity) was an effective compatibilizer for this system. Furthermore, the compatibilized nanocomposites with LLDPE‐g‐MA or mixture of HDPE‐g‐MA and LLDPE‐g‐MA exhibited better nanoclay's dispersion and distribution with stronger interactions between the matrix and the nanoclay. These results indicated that the addition of maleic anhydride grafted polyethylene facilitates both, the exfoliation and/or intercalation of the clays and its adhesion to HDPE/LLDPE blend. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1726–1735, 2013     

Interfacial modification of high density polyethylene/glass fiber reinforced and non reinforced polyamide 66 blends

High density polyethylene (HDPE) and polyamide (PA66) are well known to be incompatible. An ionomer (Surlyn) was added as a compatibilizer to HDPE and glass fiber reinforced (HDPE/GFRPA66) and non‐reinforced (HDPE/PA66) blends. Two compositions were considered: 25/75 wt % and 75/25 wt %, with an emphasis on the former formulation. The influence of the compatibilizer on the rheology, thermal properties, and the morphology, as well as mechanical properties of the blends, was investigated using melt flow index measurements, DSC, scanning electron microscopy (SEM), and impact strength. The ionomer was found to be more effective as a compatibilizer with HDPE as a minor phase compared to the case when HDPE becomes the major phase. The results indicated that the interfacial properties of the blends were improved, with a maximum appearing at a critical concentration of the ionomer (7.5 vol %). At this level of compatibilization, SEM analysis revealed better interfacial adhesion and a finer dispersion. MFI results revealed a probable reaction between the amine groups of PA66 and the acid functions of the ionomer. The mechanical properties support the above results and showed that the addition of 25 wt % HDPE did not affect the properties of PA66 much and the presence of glass fiber did not hinder the effect of the compatibilizer. Only 20% decrease in notched Izod impact strength of the blends is observed at 7.5 vol % ionomer content, suggesting that the addition of 25 wt % of HDPE to PA66 is not detrimental at this level of compatibilization. The emulsification curve was established and revealed that, in terms of impact properties, the finer the particle size, the higher the impact strength corresponding to 7.5 vol % ionomer content. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1748–1760, 2005     

Impact and tensile properties of SEBS copolymer compatibilized PS/HDPE blends

In this study, polystyrene–hydrogenated polybutadiene–polystyrene (SEBS) triblock copolymer was used as a compatibilizer for the blends of polystyrene (PS) and high-density polyethylene (HDPE). The morphology and static mechanical and impact properties of the blends were investigated by means of scanning electron microscopy, uniaxial tension, and instrumented falling-weight impact measurements. Tensile tests showed that the yield strength of the PS/HDPE/SEBS blends decreases considerably with increasing HDPE content. However, the elongation at break of the blends tended to increase significantly with increasing HDPE content. The excellent tensile ductility of the HDPE-rich blends resulted from shield yielding of the matrix. Charpy impact measurements indicated that the impact strength of the blends increases slowly with HDPE content up to 50 wt %; thereafter, it increases sharply with increasing HDPE content. The impact energy of the HDPE-rich blends exceeded that of pure HDPE, implying that the HDPE polymer can be further toughened by the incorporation of brittle PS minor phase in the presence of SEBS compatibilizer. The correlation between the impact property and morphology of the blends is discussed. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 1099–1108, 1998