SET‐LRP of methyl methacrylate initiated with sulfonyl halides

Single electron transfer‐living radical polymerization (SET‐LRP) represents a robust and versatile method for the rapid synthesis of macromolecules with defined architecture. The present article describes the polymerization of methyl methacrylate by SET‐LRP in protic solvent mixtures. Herein, the polymerization process was catalyzed by a straightforward Cu(0)wire/Me₆‐TREN catalyst while initiation was obtained by toluenesulfonyl chloride. All experiments were conducted at 50 °C and the living polymerization was demonstrated by kinetic evaluation of the SET‐LRP. The process follows first order kinetic until all monomer is consumed which was typically achieved within 4 h. The molecular weight increased linearly with conversion and the molecular weight distributions were very narrow with M_w/M_n ～ 1.1. Detailed investigations of the polymer samples by MALDI‐TOF confirmed that no termination took place and that the chain end functionality is retained throughout the polymerization process. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2236–2242, 2010     

SET‐LRP of methyl methacrylate initiated with CCl4 in the presence and absence of air

Single electron transfer‐living radical polymerization (SET‐LRP) represents a robust and versatile method for the rapid synthesis of macromolecules with defined architecture. The synthesis of poly(methyl methacrylate) via SET‐LRP in dimethyl sulfoxide (DMSO) by using CCl₄ as initiator is demonstrated in this work. Resorting to a rather simple Cu(0)/Me₆‐TREN catalyst a method was established that allowed for the straightforward design of well‐defined poly(methyl methacrylate). The reactions were performed at various temperatures (25, 50, 60, and 80 °C) and complete monomer conversion could be achieved. The polymerizations obeyed first order kinetic, the molecular weights increased linearly with conversion and the polymers exhibited narrow molecular weight distributions all indicating the livingness of the process. By providing a small amount of hydrazine to the reaction mixture the polymerization could be conducted in presence of air omitting the need for any elaborated deoxygenation procedures. This methodology offers an elegant way to synthesize functionalized poly(methyl methacrylate) with perfect control over the polymerization process as well as molecular architecture. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2243–2250, 2010     

Copolymerization of methacrylic acid with methyl methacrylate by SET‐LRP

Single‐electron transfer living radical polymerization (SET‐LRP) has developed as a reliable, robust and straight forward method for the construction well‐defined polymers. To span an even larger variety of functional monomers, we investigated the copolymerization of methyl methacrylate with methacrylic acid by SET‐LRP. Copolymerizations were catalyzed by Cu(0)/Me₆‐TREN and performed in MeOH/H₂O mixtures at 50 °C. The SET‐LRP copolymerizations of varying methacrylic acid content were evaluated by kinetic experiments. At low (2.5%) and moderate (10%) MAA loadings, the copolymerizations obeyed perfect first order kinetics (k_p^app = 0.008 min^?1 and k_p^app = 0.006 min^?1) and exhibited a linear increase in molecular weights with conversion providing narrow molecular weight distributions. The SET‐LRP of MMA/25%‐MAA was found to be significantly slower (k_p^app = 0.0035 min^?1). However, a reasonable first‐order kinetics in monomer consumption was maintained, and the control of the polymerization process was preserved since the molecular weight increased linearly with conversion and could therefore be adjusted. This work demonstrates that the copolymerization of methacrylic acid by SET‐LRP is feasible and the design of well‐defined macromolecules comprising acidic functionality can be achieved. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Samarium powder as catalyst for SET‐LRP of acrylonitrile in 1,1,1,3,3,3‐hexafluoro‐2‐propanol for control of molecular weight and tacticity

Samarium powder was applied as a catalyst for single electron transfer‐living radical polymerization (SET‐LRP) of acrylonitrile (AN) in 1,1,1,3,3,3‐hexafluoro‐2‐propanol (HFIP) with 2‐bromopropionitrile as initiator and N,N,N′,N′‐tetramethylethylenediamine as ligand. First‐order kinetics of polymerization with respect to the monomer concentration, linear increase of the molecular weight with monomer conversion, and the highly syndiotactic polyacrylonitrile (PAN) obtained indicate that the SET‐LRP of AN could simultaneously control molecular weight and tacticity of PAN. An increase in syndiotacticity of PAN obtained in HFIP was observed compared with that obtained by SET‐LRP in N,‐N‐dimethylformamide (DMF). The syndiotacticity markedly increased with the HFIP volume. The syndiotacticity of PAN prepared by SET‐LRP of AN using Sm powder as catalyst in DMF was higher than that prepared with Cu powder as catalyst. The increase in syndiotacticity of PAN with Sm content was more pronounced than the increase in its isotacticity. The block copolymer PAN‐b‐polymethyl methacrylate (52,310 molecular weight and 1.34 polydispersity) was successfully prepared. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

SET‐LRP of acrylonitrile catalyzed by tin powder

Sn(0)‐mediated single electron transfer‐living radical polymerization (SET‐LRP) of acrylonitrile (AN) with carbon tetrachloride (CCl₄) as initiator and hexamethylenetetramine (HMTA) as ligand in N, N‐dimethylformamide (DMF) was studied. The polymerization obeyed first order kinetic. The molecular weight of polyacrylonitrile (PAN) increased linearly with monomer conversion and PAN exhibited narrow molecular weight distributions. Increasing the content of Sn(0) resulted in an increase in the molecular weight and the molecular weight distribution. Effects of ligand and initiator were also investigated. The block copolymer PAN‐b‐polymethyl methacrylate with molecular weight at 126,130 and polydispersity at 1.36 was successfully obtained. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Macroinitiator halide effects in galactoglucomannan‐mediated single electron transfer‐living radical polymerization

Chloro (Cl)‐ and bromo (Br)‐functionalized macroinitiators were successfully prepared from the softwood hemicellulose O‐acetylated galactoglucomannan (AcGGM) and then explored and evaluated with respect to their ability and efficiency of initiating single electron transfer‐living radical polymerization (SET‐LRP). Both halogenated species effectively initiate SET‐LRP of an acrylate and a methacrylate monomer, respectively, yielding brushlike AcGGM graft copolymers, where the molecular weights are accurately controlled via the monomer:macroinitiator ratio and polymerization time over a broad range: from oligomeric to ultrahigh. The nature of the halogen does not influence the kinetics of polymerization strongly, however, for acrylate graft polymerization, AcGGM‐Cl gives a somewhat higher rate constant of propagation, while methacrylate grafting proceeds slightly faster when the initiating species is AcGGM‐Br. For both monomers, the macroinitiator efficiency is superior in the case of AcGGM‐Br. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

The application of copper(II) deactivator on the single‐electron transfer living radical polymerization of tert‐butyl acrylate

We demonstrate the living radical polymerization of tert‐butyl acrylate (tBA) applying the SET mechanism, employing methyl 2‐bromopropionate (MBP) as initiator in dimethyl sulfoxide (DMSO) at ambient temperature. It is observed that introducing copper bromide into the catalyst system is necessary for controlling on the SET‐LRP polymerization of tBA. In this work, we make major investigation for the effect of the different stoichiometry quantity of copper bromide on the polymerization. Experiments show that the polymerization achieves better control with increasing the stoichiometry quantity of copper(II) deactivator. The structural analysis of the resulting polymers by ¹H NMR demonstrates the successful synthesis of poly(tBA)s by SET‐LRP in DMSO. Moreover, this work is helpful to the SET‐LRP of other monomers and is expected to expand the application of SET‐LRP. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2793–2797, 2010     

SET‐LRP of acrylonitrile in ionic liquids without any ligand

Use of ionic liquids as reaction media was investigated in the design of an environmentally friendly single electron transfer‐living radical polymerization (SET‐LRP) for acrylonitrile (AN) without any ligand by using Fe(0) wire as catalyst and 2‐bromopropionitrile as initiator. 1‐Methylimidazolium acetate ([mim][AT]), 1‐methylimidazolium propionate ([mim][PT]), and 1‐methylimidazolium valerate ([mim][VT]) were applied in this study. First‐order kinetics of polymerization with respect to the monomer concentration, linear increase of the molecular weight, and narrow polydispersity with monomer conversion showed the controlled/living radical polymerization characters. The sequence of the apparent polymerization rate constant of SET‐LRP of AN was k_app ([mim][AT]) > k_app ([mim][PT]) > k_app ([mim][VT]). The living feature of the polymerization was also confirmed by chain extensions of polyacrylonitrile with methyl methacrylate. All three ionic liquids were recycled and reused and had no obvious effect on the controlled/living nature of SET‐LRP of AN. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Thermoresponsive PPEGMEA‐g‐PPEGEEMA well‐defined double hydrophilic graft copolymer synthesized by successive SET‐LRP and ATRP

A series of well‐defined double hydrophilic graft copolymers containing poly[poly(ethylene glycol) methyl ether acrylate] (PPEGMEA) backbone and poly[poly(ethylene glycol) ethyl ether methacrylate] (PPEGEEMA) side chains were synthesized by the combination of single electron transfer‐living radical polymerization (SET‐LRP) and atom transfer radical polymerization (ATRP). The backbone was first prepared by SET‐LRP of poly(ethylene glycol) methyl ether acrylate macromonomer using CuBr/tris(2‐(dimethylamino)ethyl)amine as catalytic system. The obtained comb copolymer was treated with lithium diisopropylamide and 2‐bromoisobutyryl bromide to give PPEGMEA‐Br macroinitiator. Finally, PPEGMEA‐g‐PPEGEEMA graft copolymers were synthesized by ATRP of poly(ethylene glycol) ethyl ether methacrylate macromonomer using PPEGMEA‐Br macroinitiator via the grafting‐from route. The molecular weights of both the backbone and the side chains were controllable and the molecular weight distributions kept narrow (M_w/M_n ≤ 1.20). This kind of double hydrophilic copolymer was found to be stimuli‐responsive to both temperature and ion (0.3 M Cl^? and SO). © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 647–655, 2010     

Synthesis of fluorescent,dansyl end‐functionalized PMMA and poly(methyl methacrylate‐b‐phenanthren‐1‐yl‐methacrylate) diblock copolymers,at ambient temperature

The polymerization of MMA, at ambient temperature, mediated by dansyl chloride is investigated using controlled radical polymerization methods. The solution ATRP results in reasonably controlled polymerization with PDI < 1.3. The SET‐LRP polymerization is less controlled while SET‐RAFT polymerization is controlled producing poly(methyl methacrylate) (PMMA) with the PDI < 1.3. In all the cases, the polymerization rate followed first order kinetics with respect to monomer conversion and the molecular weight of the polymer increased linearly with conversion. The R group in the CTAs do not appear to play a key role in controlling the propagation rate. SET‐RAFT method appears to be a simpler tool to produce methacrylate polymers, under ambient conditions, in comparison with ATRP and SET‐LRP. Fluorescent diblock copolymers, P(MMA‐b‐PhMA), were synthesized. These were highly fluorescent with two distinguishable emission signatures from the dansyl group and the phenanthren‐1‐yl methacrylate block. The fluorescence emission spectra reveal interesting features such as large red shift when compared to the small molecule. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Single electron transfer‐living radical polymerization of methyl methacrylate in fluoroalcohol: Dual control over molecular weight and tacticity

The Cu(0)‐mediated single electron transfer‐living radical polymerization (SET‐LRP) of methyl methacrylate (MMA) using ethyl 2‐bromoisobutyrate (EBiB) as an initiator with Cu(0)/N,N,N′,N′′,N′′‐pentamethyldiethylenetriamine as a catalyst system in 1,1,1,3,3,3‐hexafluoro‐2‐propanol (HFIP) was studied. The polymerization showed some living features: the measured number‐average molecular weight (M_n,GPC) increased with monomer conversion and produced polymers with relatively low polydispersities. The increase of HFIP concentration improved the controllability over the polymerization with increased initiation efficiency and lowered polydispersity values. ¹H NMR, MALDI‐TOF‐MS spectra, and chain extension reaction confirmed that the resultant polymer was end‐capped by EBiB species, and the polymer can be reactivated for chain extension. In contrast, in the cases of dimethyl sulfoxide or N,N‐dimethylformamide as reaction solvent, the polymerizations were uncontrolled. The different effects of the solvents on the polymerization indicated that the mechanism of SET‐LRP differed from that of atom transfer radical polymerization. Moreover, HFIP also facilitated the polymerization with control over stereoregularity of the polymers. Higher concentration of HFIP and lower reaction temperature produced higher syndiotactic ratio. The syndiotactic ratio can be reached to about 0.77 at 1/1.5 (v/v) of MMA/HFIP at ?18 °C. In conclusion, using HFIP as SET‐LRP solvent, the dual control over the molecular weight and tacticity of PMMA was realized. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 6316–6327, 2009     

Cu powder‐catalyzed single electron transfer‐living radical polymerization of acrylonitrile

Single electron transfer‐living radical polymerization (SET‐LRP) has been used as a new technique for the synthesis of polyacrylonitrile (PAN) catalyzed by Cu(0) powder with carbon tetrachloride (CCl₄) as the initiator and hexamethylenetetramine (HMTA) as the ligand in N,N‐dimethylformamide (DMF) or mixed solvent. Well‐controlled polymerization has been achieved as evidenced by a linear increase of molecular weight with respect to monomer conversion as well as narrow molecular weight distribution. Kinetics data of the polymerizations at both ambient temperature and elevated temperature demonstrate living/controlled feature. An increase in the concentration of ligand yields a higher monomer conversion within the same time frame and almost no polymerization occurs in the absence of ligand due to the poor disproportionation reaction of Cu(I). The reaction rate exhibits an increase with the increase of the amount of catalyst Cu(0)/HMTA. Better control on the molecular weight distribution has been produced with the addition of CuCl₂. In the presence of more polar solvent water, it is observed that there is a rapid increase in the polymerization rate. The effect of initiator on the polymerization is also preliminarily investigated. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Preparation of polyacrylonitrile via SET‐LRP catalyzed by lanthanum powder in the presence of VC

A novel catalyst system based on La(0)/hexamethylenetetramine (HMTA) complexes is used for single electron transfer‐living radical polymerization (SET‐LRP) of acrylonitrile (AN) in the presence of ascorbic acid (VC) with carbon tetrachloride (CCl₄) as a initiator and N,N‐dimethylformamide (DMF) as a solvent. Compared with SET‐LRP of AN in the absence of VC, monomer conversion is markedly increased. SET‐LRP of AN in the presence of VC is also conducted in the presence of air. The kinetic studies show that the polymerizations both in the absence of oxygen and in the presence of air proceed in a well‐controlled manner. With the respect to the polymerization in the absence of oxygen, the polymerization in the presence of air provides slower reaction rate and broader polydispersity. Effects of amount of VC, La, CCl₄, and are investigated in detail. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 4088–4094     

Immortal SET–LRP mediated by Cu(0) wire

Cu(0)‐wire/Me₆‐TREN is a well established catalyst for living radical polymerization via SET–LRP. Here, it is demonstrated that this polymerization is not just living, but it is in fact the first example of immortal living radical polymerization. The immortality of SET–LRP mediated with Cu(0) wire was demonstrated by attempting, in an unsuccessful way, to irreversible interrupt multiple times the polymerization via exposure to O₂ from air. SET–LRP indeed stopped each time when the reaction mixture was exposed to air. However, the SET–LRP reaction, was restarted each time after resealing the reaction vessel and reestablishing the catalytic cycle with the same Cu(0) wire, to produce the same conversion as in the conventional uninterrupted SET–LRP process. Despite the interruption by O₂, the reactivated SET–LRP had a good control of molecular weight, molecular weight evolution, and molecular weight distribution, with perfect retention of chain‐end fidelity. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2716–2721, 2010     

Zero‐valent bimetallic iron/copper catalyzed SET‐LRP: A dual activation by zero‐valent iron

In this work, bimetallic zero‐valent metal (Fe(0) powder and Cu(0) powder) was used to mediate the single electron transfer‐living radical polymerization (SET‐LRP) of methyl methacrylate at 25 °C in dimethyl sulfoxide. Different feed ratios of [Fe(0)]₀/[Cu(0)]₀ (0/1.5, 0.5/1, 0.75/0.75, 1/0.5, and 1.3/0.2) were explored. With the increase of Fe(0) feed, the polymerization rate was mildly depressed with a prolonged induction period. While, the control over the molecular weights was improved upon the increase of Fe(0). A best control (initiation efficiency = 91%) was achieved at [Fe(0)]₀/[Cu(0)]₀ = 1/0.5. A further increase of Fe(0) to the feed ratio of [Fe(0)]₀:[Cu(0)]₀ = 1.3: 0.2 led to a uncontrolled polymerization. Explorations of available solvents and ligands for this polymerization confirmed the SET‐LRP mechanism. It was suggested that Fe(0) might act as a dual role in this process: one was the activation agent for Cu(0), which favored a better control over the molecular weights; The other was an alternative catalyst for the activation of R‐X or P_n‐X to generate radicals, which assured a comparable polymerization rate as that of Cu(0). This work provided an alternative and economical catalyst for SET‐LRP, and would eventually reinforce the SET‐LRP technique. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Copper(0)‐mediated living radical polymerization of acrylonitrile: SET‐LRP or AGET‐ATRP

Cu(0)‐mediated living radical polymerization was first extended to acrylonitrile (AN) to synthesize polyacrylonitrile with a high molecular weight and a low polydispersity index. This was achieved by using Cu(0)/hexamethylated tris(2‐aminoethyl)amine (Me₆‐TREN) as the catalyst, 2‐bromopropionitrile as the initiator, and dimethyl sulfoxide (DMSO) as the solvent. The reaction was performed under mild reaction conditions at ambient temperature and thus biradical termination reaction was low. The rapid and extensive disproportionation of Cu(I)Br/Me₆‐TREN in DMSO/AN supports a mechanism consistent with a single electron transfer‐living radical polymerization (SET‐LRP) rather than activators generated by electron transfer atom transfer radical polymerization (AGET ATRP). ¹H NMR analysis and chain extension experiment confirm the high chain‐end functionality of the resultant polymer. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Spontaneous Cu(I)Br–PMDETA‐mediated polymerization of isobornyl methacrylate in heterogeneous aqueous medium at ambient temperature

Isobornyl methacrylate (IBMA), a bulky hydrophobic methacrylate, undergoes very fast polymerization, in bulk, with Cu(I)Br/N,N,N′,N″,N″‐pentamethyldiethylenetriamine (PMDETA)/ethyl‐2‐bromoisobutyrate system, at ambient temperature. IBMA also undergoes a spontaneous initiator‐free polymerization, at ambient temperature, with Cu(I)Br/PMDETA catalytic system in dimethyl sulfoxide–water mixtures. The rate of the polymerization is seen to increase with the water content up to 80 mol % of water. A possible intervention of air in initiation is proposed. The active Cu(0) formed by the disproportionation of Cu(I) species in aqueous medium probably plays a vital role for a possible air‐initiation of IBMA via single electron transfer‐living radical polymerization (SET‐LRP) mechanism. A high tolerance level to water under SET‐LRP conditions is demonstrated. The poly(IBMA) samples obtained exhibit low molecular weight distributions (1.1–1.3). Similar behavior was not observed with other common methacrylates such as methyl methacrylate, t‐butyl methacrylate, cyclohexyl methacrylate, and benzyl methacrylate. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

SET‐RAFT of MMA mediated by ascorbic acid‐activated copper oxide

In this work, cupric oxide (CuO) or cuprous oxide (Cu₂O) was used as the catalyst for the single electron transfer‐reversible addition‐fragmentation chain transfer (SET‐RAFT) polymerization of methyl methacrylate in the presence of ascorbic acid at 25 °C. 2‐Cyanoprop‐2‐yl‐1‐dithionaphthalate (CPDN) was used as the RAFT agent. The polymerization occurred smoothly after an induction period arising from the slow activation of CuO (or Cu₂O) and the “initialization” process in RAFT polymerization. The polymerizations conveyed features of “living”/controlled radical polymerizations: linear evolution of number‐average molecular weight with monomer conversion, narrow molecular weight distribution, and high retention of chain end fidelity. From the polymerization profile, it was deduced that the polymerization proceeded via a conjunct mechanism of single electron transfer‐living radical polymerization (SET‐LRP) and RAFT polymerization, wherein CPDN acting as the initiator for SET‐LRP and chain transfer agent for RAFT polymerization. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Mimicking “nascent” Cu(0) mediated SET‐LRP of methyl acrylate in DMSO leads to complete conversion in several minutes

Cu(0) was prepared via disproportionation of Cu(I)Br in the presence of Me₆‐TREN in various solvents in a glove box. The resulting nanopowders were used as mimics of “nascent” Cu(0) catalyst in the single‐electron transfer living radical polymerization (SET‐LRP) of methyl acrylate (MA), providing faster polymerization than any commercial Cu(0) powder, Cu(0) wire, or Cu(I)Br and achieving 80% conversion in only 5 min reaction time. Despite the high rate, a living polymerization was observed with linear evolution of molecular weight, narrow polydispersity, no induction period, and high retention of chain‐end functionality. In addition to providing an unprecedentedly fast, yet controlled LRP of MA, these studies suggest that the very small “nascent” Cu(0) species formed via disproportionation in SET‐LRP are the most active catalysts. Thus, when bulk Cu(0) powder or wire may be the most abundant catalyst and dictates the overall kinetics, any Cu(0) produced via disproportionation will be rapidly consumed and contributes to the overall catalytic cycle. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 403–409, 2010