TFSOI complementary BiCMOS technology for low power applications

A Thin-Film-Silicon-On-Insulator Complementary BiCMOS (TFSOI CBiCMOS) technology has been developed for low power applications. The technology is based on a manufacturable, near-fully-depleted 0.5 μm CMOS process with the lateral bipolar devices integrated as drop-in modules for CBiCMOS circuits. The near-fully-depleted CMOS device design minimizes sensitivity to silicon thickness variation while maintaining the benefits of SOI devices. The bipolar device structure emphasizes use of a silicided polysilicon base contact to reduce base resistance and minimize current crowding effects. A split-oxide spacer integration allows independent control of the bipolar base width and emitter contact spacing. Excellent low power performance is demonstrated through low current ECL and low voltage, low power CMOS circuits. A 70 ps ECL gate delay at a gate current of 20 μA is achieved. This represents a factor of 3 improvement over bulk trench-isolated double-polysilicon self-aligned bipolar circuits. Similarly, CMOS gate delay shows a factor of 2 improvement over bulk silicon at a power supply voltage of 3.3 V. Finally, a 460 μW 1 GHz prescaler circuit is demonstrated using this technology     

A scaled 0.25-μm bipolar technology using full e-beamlithography

The full leverage offered by electron-beam lithography has been exploited in a scaled 0.25-μm double polysilicon bipolar technology. Devices and circuits were fabricated using e-beam lithography for all mask levels with level-to-level overlays tighter than 0.06 μm. Ion implantation was used to form a sub-100-nm intrinsic base profile, and a novel in-situ doped polysilicon emitter process was used to minimize narrow emitter effects. Transistors with 0.25-μm emitter width have current gains above 80 and cutoff frequencies as high as 40 GHz. A record ECL gate delay of 20.8 ps at 4.82 mW has been measured together with a minimum power-delay product of 47 fJ (42.1 ps at 1.12 mW). These results demonstrate the feasibility and resultant performance leverage of aggressive scaling of conventional bipolar technologies     

A high-performance 0.5-μm BiCMOS technology for fast 4-Mb SRAMs

A high-performance 0.5-μm BiCMOS technology has been developed. Three layers of polysilicon are used to achieve a compact four-transistor SRAM bit cell size of less than 20 μm² by creating self-aligned bit-sense and V_ss contacts. A WSi_x polycide emitter n-p-n transistor with an emitter area of 0.8×2.4 μm² provides a peak cutoff frequency (f_T) of 14 GHz with a collector-emitter breakdown voltage (BV_CFO) of 6.5 V. A selectively ion-implanted collector (SIC) is used to compensate the base channeling tail in order to increase f_T and knee current without significantly affecting collector-substrate capacitance. ECL gate delays as fast as 105 ps can be obtained with this process     

Process and device performance of a high-speed double poly-Sibipolar technology using borosenic-poly process with coupling-baseimplant

Use of boron and arsenic diffusions through an emitter polysilicon film (borosenic-poly emitter-base process) produces a transistor base width of less than 100nm with an emitter junction depth of 50 nm and an emitter-to-base reverse leakage current of approximately 70 pA. The borosenic-poly process resolves both the channeling and shadowing effects of a sidewall-oxided spacer during the base boron implantation. The process also minimizes crystal defects generated during the emitter and base implantations. The coupling-base boron implant significantly improves a wide variation in the emitter-to-collector periphery punchthrough voltage without degrading the emitter-to-base breakdown voltage current gain, cutoff frequency, or ECL gate delay time. A deep trench isolation with 4-μm depth and 1.2-μm width reduces the collector-to-substrate capacitance to 9 fF, while maintaining a transistor-to-transistor isolation voltage of greater than 25 V. The application of self-aligned titanium silicide technology to form polysilicon resistors without holes and to reduce the sheet resistance of the emitter and collector polysilicon electrodes to 1 Ω/square is discussed     

Emitter size effect on current gain in fully self-alignedAlGaAs/GaAs HBT's with AlGaAs surface passivation layer

The emitter size effect for fully self-aligned AlGaAs-GaAs heterojunction bipolar transistors (HBTs) with depleted AlGaAs passivation layers, in which the partially thinned AlGaAs emitter is self-aligned by using the dual sidewall process, is investigated. It is demonstrated that drastic improvement in the emitter size effect can be achieved with an AlGaAs passivation layer as small as 0.2 μm in width, due to the surface recombination current reduction by a factor of 1/40 in the extrinsic base region. It has also been found that the base current is dominated by excess leakage current in the proton-implanted isolation region     

In situ phosphorus-doped polysilicon emitter technology for veryhigh-speed, small emitter bipolar transistors

In situ phosphorus-doped polysilicon emitter (IDP) technology for very high-speed, small-emitter bipolar transistors is studied. The device characteristics of IDP transistors are evaluated and compared with those of conventional ion-implanted polysilicon emitter transistors. IDP technology is used to fabricate double polysilicon self-aligned bipolar transistors and the I-V characteristics, current gain, transconductance, emitter resistance, and cut-off frequency are measured. In conventional transistors, these device characteristics degrade when the emitter is small because of the emitter-peripheral-thick-polysilicon effect. In IDP transistors, the peripheral effect is completely suppressed and large-grain, high-mobility polysilicon can be used. The device characteristics, therefore, are not degraded in sub-0.2-μm emitter transistors. In addition, large-grain, high-mobility, and high phosphorus concentration IDP films increase current gain and lower emitter resistance. The use of IDP technology to build very small emitter transistors is evaluated and discussed     

A quadruple well, quadruple polysilicon BiCMOS process for fast 16Mb SRAM's

An advanced, high-performance, quadruple well, quadruple polysilicon BiCMOS technology has been developed for fast 16 Mb SRAM's. A split word-line bitcell architecture, using four levels of polysilicon and two self-aligned contacts, achieves a cell area of 8.61 μm² with conventional I-line lithography and 7.32 μm² with I-line plus phase-shift or with deep UV lithography. The process features PELOX isolation to provide a 1.0 μm active pitch, MOSFET transistors designed for a 0.80 μm gate poly pitch, a double polysilicon bipolar transistor with aggressively scaled parasitics, and a thin-film polysilicon transistor to enhance bitcell stability. A quadruple-well structure improves soft error rate (SER) and allows simultaneous optimization of MOSFET and bipolar performance     

Advanced process device technology for 0.3-μm high-performancebipolar LSIs

A new method is developed for forming shallow emitter/bases, collectors, and graft bases suitable for high-performance 0.3-μm bipolar LSIs. Fabricated 0.5-μm U-SICOS (U-groove isolated sidewall base contact structure) transistors are 44 μm², and they have an isolation width of 2.0 μm, a minimum emitter width of 0.2 μm, a maximum cutoff frequency (f_T) of 50 GHz, and a minimum ECL gate delay time of 27 ps. The key points for fabricating high-performance 0.3-μm bipolar LSIs are the control of the graft base depth and the control of the interfacial layer between emitter poly-Si and single-Si. The importance of a tradeoff relation between f_T and base resistance is also discussed     

A 210-GHz fT SiGe HBT with a non-self-aligned structure

A record 210-GHz f_T SiGe heterojunction bipolar transistor at a collector current density of 6-9 mA/μm² is fabricated with a new nonself-aligned (NSA) structure based on 0.18 μm technology. This NSA structure has a low-complexity emitter and extrinsic base process which reduces overall thermal cycle and minimizes transient enhanced diffusion. A low-power performance has been achieved which requires only 1 mA collector current to reach 200-GHz f_T. The performance is a result of narrow base width and reduced parasitics in the device. Detailed comparison is made to a 120-GHz self-aligned production device     

SiGe drift base bipolar transistor with self-aligned selectiveCVD-tungsten electrodes

A new device and process technology is developed for high-speed SiGe epitaxial base transistors. A 60-nm SiGe epitaxial base and the selectively ion-implanted collector (SIC) structure enhance the cutoff frequency to about 40 GHz. Base resistance is minimized to 165 Ω (emitter area: 0.2×3 μm²), and an f_MAX of 37.1 GHz is achieved by employing 0.2-μm EB lithography for the emitter window, selective CVD tungsten for the base electrode and a self-aligned oxide side wall for the emitter-to-base separation. Circuit simulations predict that this device could reduce the ECL gate delay to below 20 ps     

An advanced PSA technology for high-speed bipolar LSI

An advanced method for polysilicon self-aligned (PSA) bipolar LSI technology has realized a miniaturized transistor for high performance. By introducing the overlapping structure for double polysilicon electrodes, the emitter area is reduced to 1 µm × 3 µm and the base junction is reduced to 0.3 µm. The CML integrated circuit composed of this transistor has achieved a minimum propagation delay time of 0.29 ns/gate with power dissipation of 1.48 mW/gate. Compared to the conventional PSA method, this technology promises to fabricate higher speed and higher density LSI's.     

The design and characterization of nonoverlapping superself-aligned BiCMOS technology

An optimal device structure for integrating bipolar and CMOS is described. Process design and device performance are discussed. Both the vertical n-p-n and MOS devices have non-overlapping super self-aligned (NOVA) structures. The base-collector and source/drain junction capacitances are significantly reduced. This structure allows complete silicidation of active polysilicon electrodes, cutting down the parasitic resistances of source, drain, and extrinsic base. The critical gate and emitter regions are protected from direct reactive ion etching exposure and damage. All shallow junctions are contacted by polysilicon electrodes which suppress silicide-induced leakage. An arsenic buried layer minimizes collector resistance and collector-substrate capacitance. A novel selective epitaxy capping technique suppresses lateral autodoping from the arsenic buried layer. Fully recessed oxide with polysilicon buffer layer is used to achieve a low defect density device isolation. CMOS with L_eff=1.1 μm and W _n/W_p=10 μm/10 μm exhibits averaged ring oscillator delay of 128 ps/stage. An n-p-n transistor with f_T, of 14 GHz and low-power emitter-coupled logic ring oscillator with a delay of 97 ps/stage have been fabricated     

Self-aligned AlGaAs/GaAs HBT with low emitter resistance utilizingInGaAs cap layer

A self-aligned AlGaAs/GaAs heterojunction bipolar transistor (HBT) with an InGaAs emitter cap layer that has very low emitter resistance is described. In this structure, a nonalloyed emitter contact allows the emitter and base electrodes to be formed simultaneously and in a self-aligned manner. The reduction of emitter resistance greatly improves the HBT's transconductance and cutoff frequency. In fabricated devices with emitter dimensions of 2 μm×5 μm, a transconductance-per-unit-area of 16 mS/μm² and a cutoff frequency of 80 GHz were achieved. To investigate high-speed performance, a 21-stage ECL ring oscillator was fabricated using these devices. Propagation delay times as low as 5.5 ps/gate were obtained, demonstrating the effectiveness of this structure     

BiCMOS technology with 60 GHz n-p-n bipolar and 0.25 μm CMOS

A BiCMOS technology has been developed that integrates a high-performance self-aligned double-polysilicon bipolar device into an advanced 0.25 μm CMOS process. The process sequence has been tailored to allow maximum flexibility in the bipolar device design without perturbation of the CMOS device parameters. Thus, n-p-n cutoff frequencies as high as 60 GHz were achieved while maintaining a CMOS ring oscillator delay per stage of about 54 ps at 2.5 V supply comparable to the performance in the CMOs-only technology. BiCMOS and BiNMOS circuits were also fabricated. BiNMOS circuits exhibited ≈45% delay improvement compared to CMOS-only circuits under high load conditions at 2.5 V     

Submicron, fully self-aligned HBT with an emitter geometry of 0.3μm

A new fully self-aligned heterojunction bipolar transistor (HBT) process has been developed to fabricate submicron emitter geometries for applications requiring ultra low-power consumption and very high-speed performance. In this novel process approach the emitter, base and collector ohmic contacts are all self-aligned to the emitter mesa. Furthermore, the three ohmic contacts, i.e., emitter, base, and collector are defined and deposited in a single metalization step thereby simplifying the fabrication process. Using this new process we have fabricated HBT emitter geometries as small as 0.3 μm² with RF performance of over 130 GHz. To our knowledge, this is the smallest HBT ever reported     

Integration of a double-polysilicon emitter-base self-alignedbipolar transistor into a 0.5-μm BiCMOS technology for fast 4-MbSRAM's

The single-polysilicon non-self-aligned bipolar transistor in a 0.5-μm BiCMOS technology has been converted into a double-polysilicon emitter-base self-aligned bipolar transistor with little increase in process complexity. Improved bipolar performance in the form of smaller base resistance and base-collector capacitance, larger knee current, higher peak cutoff frequency, and shorter ECL gate delay has been demonstrated. This technology will prove useful in meeting the requirements for higher performance in fast, high-density, SRAM circuits     

Very-high-speed silicon bipolar transistors with in-situ dopedpolysilicon emitter and rapid vapor-phase doping base

We present a detailed study of the performance of very-high-speed silicon bipolar transistors with ultra-shallow junctions formed by thermal diffusion. Devices are fabricated with double-polysilicon self-aligned bipolar technology with U-groove isolation on directly bonded SOI wafers to reduce the parasitic capacitances. Very thin and low resistivity bases are obtained by rapid vapor-phase doping (RVD), which is a vapor diffusion technique using a source gas of B₂H₆. Very shallow emitters are formed by in-situ phosphorus doped polysilicon (IDP) emitter technology with rapid thermal annealing (RTA). In IDP emitter technology, the emitters are formed by diffusion from the in-situ phosphorus doped amorphous silicon layer. Fabricated transistors are found to have ideal I-V characteristics, large current gain and low emitter resistance for a small emitter. Furthermore, a minimum ECL gate delay time of 15 ps is achieved using these key techniques. Analyses of the high performance using circuit and device simulations indicate that the most effective delay components of an ECL gate are cut-off frequency and base resistance. A high cut-off frequency is achieved by reducing the base width and active collector region. In this study, RVD is used to achieve both high cut-off frequency and low base resistance at the same time     

A high-speed complementary silicon bipolar technology with 12-fJpower-delay product

A complementary silicon bipolar technology offering a substantial improvement in power-delay performance over conventional n-p-n-only bipolar technology is demonstrated. High-speed n-p-n and p-n-p double-polysilicon, self-aligned transistors were fabricated in a 20-mask-count integrated process using an experimental test site designed specifically for complementary bipolar applications. N-p-n and p-n-p transistors with 0.50-μm emitter widths have cutoff frequencies of 50 GHz and 13 GHz, respectively. Two novel complementary bipolar circuits-AC-coupled complementary push-pull ECL, and NTL with complementary emitter-follower-display a significant advantage in power dissipation as well as gate delay when compared to conventional n-p-n-only ECL circuits. Record power-delay products of 34 fJ (23.2 ps at 1.48 mW) and 12 fJ (19.0 ps at 0.65 mW) were achieved for these unloaded complementary circuits, respectively. These results demonstrate the feasibility and resultant performance leverage of high-speed complementary bipolar technologies     

0.3-μm mixed analog/digital CMOS technology for low-voltageoperation

A 0.3-μm mixed analog/digital CMOS technology for low-voltage operation has been demonstrated, including a new MOSFET structure with laterally doped buried layer (LDB) and a double-polysilicon capacitor with low voltage coefficient. The LDB-structure MOSFET provides constant threshold voltage which is independent of channel length, high current drivability 10% over that of a conventional structure, and low junction capacitance which is less than 1/2 that of the conventional structure. The double-polysilicon capacitor achieves a voltage coefficient of 1/10 that of a conventional capacitor by introducing arsenic ion implantation to the top polysilicon plate and a Si₃N₄ capacitor-insulator, despite the insulator thickness being scaled down to oxide-equivalent 20 nm     

A column-base InP lateral bipolar transistor

An InP lateral bipolar transistor has been successfully fabricated on a semi-insulating substrate by implanting Si⁺ as the emitter and collector contacts and Mg⁺ as the column base. An array of 33 1-μm-diameter columns with 1-μm separation between each was formed between the emitter-collector spacing of 3 μm. A current gain of 290 was obtained at 77 K; it was over 12 at room temperature