Thermal Analysis of a Pipe Insulation with a Phase Change Material: Material Selection and Sizing

This research investigates the thermal characteristics of a thermal insulation for a pipe with a phase change material (PCM) for an unsteady operating condition. A layer of the PCM located at the inner surface of the insulation is aimed to minimize the heat loss from the pipe by absorbing and storing the heat loss in the form of latent and sensible heats. A convection boundary condition is applied at the inner and outer surfaces of the insulation, and one-dimensional finite element method is utilized to solve the problem. The effectiveness of the insulation with the PCM is evaluated by comparing the heat loss to insulation without a PCM. The effect of the PCM type, the PCM layer thickness, and temperature cycle of the inner surface is studied. The results indicate that heat loss is reduced significantly when the PCM layer is used for a significant amount of time, and the heat loss is reduced more when the quantity of the PCM is increased. The temperature cycle has an insignificant influence on the thermal performance of the insulation with the PCM.     

Numerical investigation on latent heat thermal energy storage in a phase change material using a heat exchanger

The use of a heat exchanger using phase change material (PCM) is an example of latent heat thermal energy storage (LHTES). In this study, the charging of PCM (RT50) is studied in a double pipe heat exchanger. The designing of the heat exchanger needs to be optimized for operating and boundary conditions to store latent heat efficiently. The size of the equipment and the amount of PCM are also important to calculate the latent heat storage capacity of the LHTES device. In this study, the amount of PCM taken is quite high to avoid sensible heat transfer and to maximize the heat content of PCM. The charging process of PCM is numerically simulated using an enthalpy-porosity model. The study includes the effect of inlet temperature and flow rate of high-temperature-fluid (HTF) and concludes that both play an important role in determining the charging time. The continuous increase in inlet temperature of HTF can decrease the charging time of PCM in the heat exchanger. However, the continuous increase in the HTF flow rate cannot show the same effect. The charging time can only be minimized with a specified flow rate regime for a specific inlet temperature of HTF. These factors consequently affect the efficiency of the heat exchanger.     

Eutectic compound (KNO3/NaNO3 : PCM) quasi‐encapsulated into SiC‐honeycomb for suppressing natural convection of melted PCM

The phase change eutectic compound, KNO₃/NaNO₃ (50/50 mol%) (phase change material (PCM)), which is used as the thermal energy storage material in the solar thermal power plant, was quasi‐encapsulated into the SiC‐honeycomb (SCH) for suppressing the natural convection occurring at the liquid state of PCM. The performance of the SCH as the material suppressing natural convection of PCM was investigated experimentally. PCM with three kinds of mixing ratios of SCH of 10%, 20%, and 30%, was prepared and packed in their respective stainless can with oil‐flowing pipe in the center, which is called thermal energy storage unit (TESU). Three units were linked together and stacked vertically by the connector at the inlet/outlet oil pipe. The time variation of temperature at the fixed positions inside the TESU in charging/discharging process and temperature gradient in the radial direction inside TESU when PCM was liquid state were investigated. It is concluded that the natural convection is suppressed by mixing the SCH with PCM up to around 30% in weight, because the PCM is quasi‐encapsulated into cell holes and porous structures of SCHs. And thus, the heat transfer of the PCM + 30%SCH composite is controlled mainly by its thermal conduction, which is also supported through comparison of simulation result with experimental one. And so, we conclude that SCH has a function as the quasi‐encapsulating material for suppressing the natural convection of PCM. Copyright © 2015 John Wiley & Sons, Ltd.     

Numerical Analysis on a Latent Thermal Energy Storage System with Phase Change Materials and Aluminum Foam

Abstract

A latent heat thermal energy storage system with phase change material (PCM) is numerically studied. To enhance the heat transfer inside the system, a highly conductive metal foam is employed with ceramic nanoparticles. The latter method of enhancement leads to a new class of material called Nano-PCM. The system under investigation is a 70-L tank filled up with pure PCM or Nano-PCM and several pipes are situated where the heat transfer fluid (HTF) flows. The pipe surfaces are assumed at constant temperature above the PCM melting temperature to simulate the heat transfer from the HTF. The enthalpy-porosity theory is applied to simulate the PCM phase change, while the porous media formulation is assumed to describe the metal foam behavior. The nano-PCM is modeled with single-phase model where the properties are the weighted-average between the fluid base and the nanoparticles. The simulations are accomplished for charging-discharging process at different porosities and nanoparticle concentration. The results are given in term of average melting fraction evolution, average temperature as function of time, average stored energy. The metal foam significantly improves the heat transfer between PCM and HTF respect to the addition of nanoparticles, reducing the charging and discharging time more than one order of magnitude.     

High temperature latent heat thermal energy storage using heat pipes

A thermal network model is developed and used to analyze heat transfer in a high temperature latent heat thermal energy storage unit for solar thermal electricity generation. Specifically, the benefits of inserting multiple heat pipes between a heat transfer fluid and a phase change material (PCM) are of interest. Two storage configurations are considered; one with PCM surrounding a tube that conveys the heat transfer fluid, and the second with the PCM contained within a tube over which the heat transfer fluid flows. Both melting and solidification are simulated. It is demonstrated that adding heat pipes enhances thermal performance, which is quantified in terms of dimensionless heat pipe effectiveness.     

Impact of Phase Change Material's Thermal Properties on the Thermal Performance of Phase Change Material Hollow Block Wall

ABSTRACT

Composite phase change material (PCM) hollow block wall (CPCMHBW) can be established by introducing PCM into the holes of generally used hollow block wall, and good thermal insulation performance will probably produce together with the energy storage function from PCM simultaneously. In this article, the impact of PCM's thermal properties on the thermal performance of CPCMHBW has been analyzed, using two-dimensional enthalpy model. The conclusions include: complete melting and freezing processes and a bit amount of remaining PCM which has not melted or solidified, are fundamental and necessary for high performance; furthermore, that the average surrounding temperature equals to PCM's central phase change temperature determines whether the PCM's function can be used; besides, the PCM's total latent heat controls wall's thermal storage level; in addition, relatively low block material's thermal conductivity and Fourier number (better smaller than 1.0 W·m^?1·K^?1 and 59.83) and medium PCM's corresponding values (lies in the ranges 0.2–0.7 W·m^?1·K^?1 and 0.80–2.80) generate optimum thermal performance. Finally, the thermal factors are ranked with the functions in descending order.     

Influence of Void Ratio on Phase Change in Thermal Storage Canister of Heat Pipe Receiver

In this paper, with both void cavity and phase change considered, influence of void ratio on phase change in thermal storage canister of heat pipe receiver under microgravity is numerically simulated. Accordingly, physical and mathematical models are built. A solidification–melting model upon the enthalpy–porosity method is specially provided to deal with phase changes. The change of liquid fraction with respect to void ratio and the liquid fraction distribution of different void ratios in a thermal storage canister of a heat pipe receiver are shown. Numerical results are compared with experimental ones. Research results indicate that the void cavity prevents the process of phase change significantly. Phase-change material (PCM) melts slowly during sunlight periods and freezes slowly during eclipse periods as void ratio increases. The utility ratio of PCM during both sunlight periods and eclipse periods decreases obviously as the void ratio increases. The void cavity prevents the heat transfer between the PCM zone and canister wall. The void cavity blocks the processes of both melting and solidification during cycle orbital periods.     

Energy analysis of space solar dynamic heat receivers

Energy analysis of space solar dynamic heat receivers employing solid–liquid phase change storage is developed. The heat receiver is a critical component of a solar dynamic system. Phase change thermal energy storage is used in the heat receiver. The energy analysis presented here can be used to understand the energy transfer in the heat receiver and thermal energy storage in phase change materials (PCM). The heat receiver cavity radiation mathematical model and the working fluid tube heat model are established. Energy loss, energy absorbed by gas, the latent and sensible thermal energy storage in PCM, maximum tube temperature, gas outlet temperature and liquid PCM fraction were calculated. The results are analyzed and could be used in heat receiver design.     

A comparative study on the performances of different shell-and-tube type latent heat thermal energy storage units including the effects of natural convection

Numerical modeling was performed to simulate the melting process of a fixed volume/mass phase-change material (PCM) in different shell-and-tube type latent thermal energy storage units with identical heat transfer area. The effect of liquid PCM natural convection (NC) on the latent heat storage performance of the pipe and cylinder models was investigated using a 3D numerical model with FLUENT software. Result shows that NC can cause a non-uniform distribution of the solid–liquid interface, which accelerates PCM melting rate. The PCM melting rate and heat storage rate in the horizontal cylinder model are higher than those in the horizontal pipe model because of the combined effects of heat conduction and NC. A comparative study was conducted to determine the effects of horizontal and vertical shell-and-tube models with different heat transfer fluid (HTF) inlets including the effects of NC. The results indicate that the vertical model with an HTF inlet at the bottom exhibits the highest PCM melting rate and heat storage rate for the pipe models. For the cylinder models, the horizontal model and the vertical model with an HTF inlet at the bottom can achieve nearly the same completed melting time. In addition, NC has minimal effect on any model with an HTF inlet at the top.     

Performance Estimation of a Latent Heat Thermal Energy Storage System with Different Packing Module Arrangements,Boundary Conditions and Melting Models

In a latent heat thermal energy storage system, the shape of the container for encapsulating the phase change material (PCM) and the arrangement of the PCM vessels within the thermal storage tank have a high influence on the performance of the thermal storage tank. In the present study, a newly designed PCM container was used to investigate the effect of the arrangement of the packing module on the performance of the thermal storage tank. To reflect an actual situation, the system should be modeled using the unconstrained melting model, which includes a density difference between the solid and liquid PCM, and also the convective boundary condition with heat transfer fluid should be applied. The amount of deviation from a real situation was analyzed for simplified models of a constrained melting model and an isothermal boundary condition, which have been commonly used in most previous works. The horizontal arrangement of the packing module showed higher performance than the vertical arrangement. Compared to the unconstrained melting model, the constrained melting model underestimated melting by 50 min and 70 min for the horizontal and vertical arrangements, respectively. Compared to the convective boundary condition, the isothermal boundary condition overestimated melting by 115 min and 100 min for the horizontal and vertical arrangements, respectively.     

Enhancement of latent heat energy storage using embedded heat pipes

Latent heat thermal energy storage (LHTES) utilizing heat pipes or fins is investigated experimentally. Photographic observations, melting and solidification rates, and PCM energy storage quantities are reported. Heat pipe effectiveness is defined and used to quantify the relative performance of heat pipe-assisted and fin-assisted configurations to situations involving neither heat pipes nor fins. For the experimental conditions of this study, inclusion of heat pipes increases PCM melting rates by approximately 60%, while the fins are not as effective. During solidification, the heat pipe-assisted configuration transfers approximately twice the energy between a heat transfer fluid and the PCM, relative to both the fin-assisted LHTES and the non-heat pipe, non-fin configurations.     

Discharge mode for encapsulated PCMs in storage tanks

This paper is aimed at analysing the behaviour of encapsulated salt hydrates, used as latent energy storage in a heat transfer system of a domestic hot water tank. The salt is a eutectic mixture of hydrate nitrates of ammonium and magnesium, with low melting temperature, already tested for latent heat storage in domestic applications. In the discharge mode, cold water enters the tank and flows on the encapsulated melted PCM, which is cooled and solidified. In the initial condition the PCM is at its melting temperature. Suddenly its external surface is cooled to a constant temperature T₀; the duration of the solidification represents the time in which the latent heat is released to water. The discharge process of the phase change material (PCM) is analyzed analytically and its effectiveness is assessed, for constant surface temperature conditions, in three different geometrical configurations, i.e. considering the PCM encapsulated in slab, cylindrical or spherical polyethylene containers. The focus is on a model of the moving boundary within the phase-change material during the discharging mode, and the duration of the phenomenon. Results shown include transient position of the moving surface, temperature distribution, amount of solid PCM, energy released, and duration of complete solidification. The influence of the geometry and the Jacob number on the ending time of solidification is investigated. Among different geometrical configurations of the PCM, it is found that the shortest time for complete solidification is matched for small spherical capsules, with high Jacob numbers and thermal conductivity.     

Heat pipe with PCM for electronic cooling

This article experimentally investigates the thermal performances of a heat pipe with phase change material for electronic cooling. The adiabatic section of heat pipe is covered by a storage container with phase change material (PCM), which can store and release thermal energy depending upon the heating powers of evaporator and fan speeds of condenser. Experimental investigations are conducted to obtain the system temperature distributions from the charge, discharge and simultaneous charge/discharge performance tests. The parameters in this study include three kinds of PCMs, different filling PCM volumes, fan speeds, and heating powers in the PCM cooling module. The cooling module with tricosane as PCM can save 46% of the fan power consumption compared with the traditional heat pipe.     

Analysis and optimization of a latent thermal energy storage system with embedded heat pipes

Latent thermal energy storage system (LTES) is an integral part of concentrating solar power (CSP) plants for storing sun’s energy during its intermittent diurnal availability in the form of latent heat of a phase change material (PCM). The advantages of an LTES include its isothermal operation and high energy storage density, while the low thermal conductivity of the PCM used in LTES poses a significant disadvantage due to the reduction in the rate at which the PCM can be melted (charging) or solidified (discharging). The present study considers an approach to reducing the thermal resistance of LTES through embedding heat pipes to augment the energy transfer from the heat transfer fluid (HTF) to the PCM. Using a thermal resistance network model of a shell and tube LTES with embedded heat pipes, detailed parametric studies are carried out to assess the influence of the heat pipe and the LTES geometric and operational parameters on the performance of the system during charging and discharging. The physical model is coupled with a numerical optimization method to identify the design and operating parameters of the heat pipe embedded LTES system that maximizes energy transferred, energy transfer rate and effectiveness.     

Adjustable insulation for enhancing the performance of phase change materials in buildings

The energy savings of a building roof integrated with a phase change material (PCM) and different insulation strategies are presented in this paper. The proposed roof structure includes a concrete slab with a PCM layer and an air cavity insulation, which can be adjusted according to certain strategies. The adjustable insulation is devised to enable a reduced total heat gain throughout 24 h in summer days, thereby improving the performance of the PCM. The heat gain/loss through the roof with the PCM layer and adjustable insulation is compared with that of the roof with the PCM layer and fixed insulation during a typical year in Hangzhou, China. The effects and optimization of the melting temperature of the PCM are also explored. The simulation results show that, overall, the adjustable insulation can reduce the daily heat flux through the roof by approximately 20% compared with the conventional fixed insulation.     

Thermal and heat transfer characteristics in a latent heat storage system using lauric acid

The thermal and heat transfer characteristics of lauric acid during the melting and solidification processes were determined experimentally in a vertical double pipe energy storage system. In this study, three important subjects were addressed. The first one is temperature distributions and temporal temperature variations in the radial and axial distances in the phase change material (PCM) during phase change processes. The second one is the thermal characteristics of the lauric acid, which include total melting and total solidification times, the nature of heat transfer in melted and solidified PCM and the effect of Reynolds and Stefan numbers as inlet heat transfer fluid (HTF) conditions on the phase transition parameters. The final one is to calculate the heat transfer coefficient and the heat flow rate and also discuss the role of Reynolds and Stefan numbers on the heat transfer parameters. The experimental results proved that the PCM melts and solidifies congruently, and the melting and solidification front moved from the outer wall of the HTF pipe (HTFP) to the inner wall of the PCM container in radial distances as the melting front moved from the top to the bottom of the PCM container in axial distances. However, it was difficult to establish the solidification proceeding at the axial distances in the PCM. Though natural convection in the liquid phase played a dominant role during the melting process due to buoyancy effects, the solidification process was controlled by conduction heat transfer, and it was slowed by the conduction thermal resistance through the solidified layer. The results also indicated that the average heat transfer coefficient and the heat flow rate were affected by varying the Reynolds and Stefan numbers more during the melting process than during the solidification process due to the natural convection effect during the melting process.     

Optimal roof structure with multilayer cooling function materials for building energy saving

Both cool roof and phase change thermal storage are promising technologies in decreasing building energy consumption. Combining these two technologies is likely to further enhance the thermal comfort of the building as well as reduce air condition loads. In this paper, the cooling performance and energy-saving effects of four types of roof (normal roof, phase change material [PCM] roof, cool roof, and cool PCM roof [cool roof coupled with PCM]) were investigated under a simulated sunlight. Experimental results indicate that compared with normal roof, the other three roofs are able to narrow the indoor temperature fluctuation and decrease the heat flow entering into the room. Among them, cool PCM roof gave the best energy-saving effect that can lower the indoor temperature and heat entering into rooms by 6.6°C and 52.9%, respectively. Besides, the PCM location, PCM thickness, and insulation thickness exerted great impacts on the cooling performance of the roof. Placing the PCM on the internal layer beneath the extruded polystyrene (XPS) insulation board can make the indoor temperature 1.2°C lower than that on the middle layer. Although thicker PCM panels or insulation boards can provide a better thermal insulation, 5 mm in PCM thickness and 20 mm in insulation thickness are enough to guarantee the indoor temperature of cool PCM roof system at a comfortable range (22°C-28°C) for a whole day. These findings will give guidance in designing buildings with a light and compact roof structure to decrease energy consumption and improve comfort level.     

Lattice Boltzmann simulation of tree-shaped fins enhanced melting heat transfer

Abstract

A thermal lattice Boltzmann model is developed to simulate the melting process with natural convection in a cavity filled with tree-shaped solid fins, in which the velocity field and temperature field distribution functions are considered. The present model incorporates the total enthalpy and a free parameter in the equilibrium distribution function to handle conjugate heat transfer. The results indicate that natural convection of liquid phase change material (PCM) plays a significant role in the melting heat transfer of PCM. Increasing the number of branching levels leads to a more rapid melting process, and selecting appropriate bifurcation angle has more efficient heat transfer performance.     

热管式吸热器单元热管传热的数值模拟分析

热管式吸热器的热性能分析对吸热器设计有着重要意义，但由于其相变过程与热管传热的耦合作用十分复杂，至今仍是很少有人深入研究的领域。本文基于焓法建立单元热管耦合传热的物理和数学模型，模拟计算了热管壁温、蓄热容器壁温、循环工质出口温度及相变材料熔化率等参数，并与基本型吸热器进行比较，验证了热管吸热器明显改善了温度分布的均匀性和相变材料的熔化率。     

A numerical model for heat sinks with phase change materials and thermal conductivity enhancers

The effectiveness of thermal conductivity enhancers (TCEs) in improving the overall thermal conductance of phase change materials (PCMs) used in cooling of electronics is investigated numerically. With respect to the distribution of TCE and PCM materials, the heat sink designs are classified into two types. The first type of heat sink has the PCM distributed uniformly in a porous TCE matrix, and the second kind has PCM with fins made of TCE material. A transient finite volume method is used to model the heat transfer; phase change and fluid flow in both cases. A generalized enthalpy based formulation and numerical model are used for simulating phase change processes in the two cases. The performance of heat sinks with various volume fractions of TCE for different configurations is studied with respect to the variation of heat source (or chip) temperature with time; melt fraction and dimensionless temperature difference within the PCM. Results illustrate significant effect of the thermal conductivity enhancer on the performance of heat sinks.