B180H1钢板成形性能研究

高强度烘烤强化（BH）钢是汽车覆盖件用的高强度钢板。本文通过试验对汽车用高强度钢板B180H1的力学性能、成形性能、烘烤硬化性能和抗凹陷性能进行了全面的研究,并与DC04钢板的各项性能进行了比较。使用NADDRG模型对B180H1钢的成形极限进行了预测。试验结果表明,B180H1的力学性能优于DC04,成形性能不低于DC04,且B180H1的烘烤硬化性能及抗凹陷性能方面均优于DC04。B180H1钢板的实冲壳体也具有良好的成形性能。     

快速热处理对低碳钢烘烤硬化性能的影响

将低碳钢以200℃/s分别加热至660℃和750℃超快速退火,将其预应变2%后进行烘烤处理(180℃×20 min),研究了加热温度、均热时间和冷却速率对低碳钢烘烤硬化性能的影响。结果表明:提高加热温度可增加碳化物溶解量,使BH值升高。随着均热时间的延长,660℃低温退火时BH值明显降低。但是在750℃高温退火时碳化物在超快速加热过程中不能充分溶解,因此BH值随均热时间的变化比较复杂:在0-10 s范围内,BH值随着均热时间的延长而增加;均热时间超过10 s后,BH值则随着均热时间的延长而降低。随着冷却速率的提高,快速冷却抑制固溶C原子析出,使烘烤硬化性能提高。     

Ti超低碳烘烤硬化钢铁素体区轧制试验研究

实验室进行了Ti处理超低碳烘烤硬化钢的常规奥氏体区热轧和铁素体区润滑轧制以及冷轧、连续退火试验,结果表明与常规奥氏体区轧制相比,铁素体区润滑轧制能够提升超低碳烘烤硬化钢板的深冲性能,在伸长率相当的情况下退火后钢板的屈服强度和烘烤硬化BH值均略有所下降.EBSD微观取向分析表明,铁素体区润滑轧制退火钢板中的<111>//ND纤维织构稍强,两种情况下退火板中晶粒间取向都是以大角度晶界为主.     

烘烤硬化钢板的研究进展

概述了烘烤硬化(BH)钢板的分类、烘烤硬化机理和组织性能研究现状等,介绍了BH钢板的生产工艺流程及各工序对烘烤硬化性能的影响,并指出了BH钢板目前研究工作中存在的若干问题和未来发展方向。     

连续退火和水淬+回火工艺对DP1000双相钢屈服特性的影响

分别采用连续退火和水淬+回火工艺模拟了1000MPa级冷轧双相钢的退火过程.连续退火工艺下双相钢的屈服强度较低,250℃过时效时屈服强度为472MPa;320℃过时效时屈服强度为454MPa.而水淬+回火工艺下双相钢的屈服强度较高,250℃回火时屈服强度为1083MPa;320℃回火时屈服强度为887MPa.金相分析显...     

6016铝合金热处理工艺研究

通过硬度测试、力学性能测试和烘烤硬化性能测试,研究了6016铝合金冷轧板材的热处理工艺,结果表明:合金的硬度随着固溶温度升高和固溶时间延长而增加;合金进行预时效处理时,随着预时效时间的增加硬度出现先降低后升高的现象,且预时效温度越高,硬度下降值越大;在本试验条件下,满足覆盖件性能要求的6016合金的热处理工艺为:540℃×20 min固溶水淬+120℃×10 min预时效处理。     

复相钢CP800的烘烤硬化性能研究

目的研究某汽车用复相钢经过不同程度预应变再进行烘烤处理后力学性能的变化。方法通过Zwick/Z100TEW材料万能拉伸试验机,对实验用复相钢进行不同程度的预应变,之后在170℃下经20 min烘烤后再次加载至拉断,比较加工硬化值、烘烤硬化值、断后伸长率及强塑积的值,揭示复相钢的烘烤硬化规律。结果复相钢的加工硬化值与烘烤硬化值随着预应变量的增加而增大,在预应变为8%时达到应变范围内的最大值,分别为62.2 MPa与85.3 MPa;伸长率与强塑积则展现出先增加后减小的趋势,在预应变为2%时两者均达到预应变范围内的最大值,分别为19.9%与16.9 GPa·%。结论经过预应变和烘烤处理后,复相钢的各项性能均有改变,在预应变为2%时综合性能最佳,研究结果对复相钢在汽车中的应用提供了一定的借鉴。     

形变热处理

来自能源、建筑和运输工业的经济压力,迫使世界钢铁界着手开发比传统淬硬钢和回火钢成本更低的新型高强度钢。由于高强度钢是在热轧状态使用,所以在完成主要的热变形过程以后就无需进一步热处理了。这种钢取决于几种强化机理的配合:结构细化、弥散硬化、固溶强化。所谓的高强度低合金     

固溶碳原子对IF钢Snoek内耗峰的影响

为了研究钢中固溶碳原子含量对Snoek内耗峰的影响,以超低碳汽车板IF钢为研究对象,通过不同温度的热处理获得不同固溶碳原子含量的试样,分别进行内耗试验,并对得出的内耗曲线进行比对分析。结果表明:经过热处理的试样都会产生明显的Snoek内耗峰,随着固溶碳原子含量的增加,内耗峰峰高逐渐增加,而峰温基本保持在325K左右。     

240 MPa级高强IF钢的冷轧压下率和退火温度

以工业生产的240MPa级高强IF钢为试验材料,进行了冷轧压下率和退火温度的实验室研究。结果表明:在试验条件下,不同退火温度下,冷轧压下率在75%~85%时,试验钢为完全再结晶组织,卷取温度较高在710℃的试验钢的屈服强度、抗拉强度、伸长率、屈服点伸长率、塑性应变比及应变硬化指数分别在260MPa,445MPa,37.5%,2.14%,0.25,2.0左右;卷取温度较低在670℃的试验钢的上述参数分别为235MPa,369MPa,38.8%,1.73%,0.26,2.1左右。最终提出了试验钢工业生产中退火温度为840℃左右,冷轧压下率为75%左右,为获得高强度和优良成型性能的最佳匹配。     

Ti+Nb和Ti+V超低碳烘烤硬化钢的组织和性能研究

采用Gleeble-1500热模拟试验机对Ti+Nb和Ti+V复合处理超低碳BH钢的变形抗力和动态连续冷却转变进行研究,并观察了两种实验钢在不同冷却工艺条件下的金相组织。结果表明:在1100℃、应变速率1s-1时Ti+Nb超低碳BH钢的变形抗力比Ti+V超低碳BH钢高出约13MPa,在相同的变形条件下,两种实验钢的组织形貌及晶粒尺寸差别较大。两种超低碳BH钢在不同冷却条件下的室温金相组织均是多边形的铁素体,Ti+Nb超低碳BH钢铁素体晶粒较为细小,形状不规则,平均晶粒尺寸为16μm,Ti+V超低碳BH钢铁素体晶粒则较为粗大,形状规则,平均晶粒尺寸为26μm。     

Fatigue strength of high strength dual-phase steel sheet

Fatigue tests have been carried out on lean-alloyed dual-phase steels with tensile strengths ranging from 300–800 MPa. Smooth specimens and specimens with punched holes were tested. The fatigue strength of dual-phase steel was found to be similar to that of other types of steel (eg solution hardened or microalloyed steels) of equal tensile strength. The fatigue strength increases with increasing yield strength. For notched specimens it is also related to the yield ratio. Work and bake hardening increase the fatigue strength of smooth specimens in proportion to the increase in yield strength. For notched specimens this effect is less and is dependent on the yield ratio. Bake hardening of material which was not work hardened also increased the fatigue strength. The notch sensitivity of low yield ratio dual-phase steel is found to be low. The notch sensitivity seems to increase with increasing yield ratio.     

轧制工艺对低碳中锰钢微观组织和力学行为的影响

目的 研究热轧和温轧两种轧制工艺对低碳中锰钢的微观组织演变和力学性能的影响规律,阐明两种轧制工艺对马氏体转变和应变硬化行为的影响.方法 通过对热轧和温轧两种轧制工艺得到的实验钢进行拉伸性能测试,分析温轧后实验钢强塑性同步提升的现象,通过EBSD数据分析,测量热轧和温轧实验钢中马氏体的转变量,并对两种轧制工艺拉伸后实验钢的断裂行为进行讨论.结果 高温区轧制后,得到稳定性较差的粗大奥氏体组织,虽然其马氏体转变量较高,但是其伸长率和抗拉强度较低(抗拉强度为757.9 MPa,伸长率为13.1％);两相区温度进行中高温轧制后,可以得到多尺度、稳定性适中的奥氏体组织,显著提高材料的伸长率和抗拉强度(其抗拉强度为1313.2 MPa,伸长率为35.8％),获得较优的综合力学性能.结论 通过合金成分优化设计,采用两相区轧制工艺,调整奥氏体稳定性,可以简化制备流程并获得高强塑性中锰钢.     

Design of a new Ni-free austenitic stainless steel with unique ultrahigh strength-high ductility synergy

A conceptual approach was used to design a new Ni-free austenitic stainless steel with a unique combination of ultrahigh strength and ductility. The concept was based on the alloying of the 0.05C–18Cr–12Mn (wt.%) steel by 0.39%N and heavy warm rolling (84% reduction) at 1173 K (900 °C) to achieve the yield strength of minimum 1 GPa and high tensile strength and elongation due to a proper stability of the austenite as a result of the optimized stacking fault energy (SFE). The yield strength of 1010 MPa, tensile strength of 1150 MPa and high fracture strain of 70% were measured for the steel designed. Dislocation and solid solution hardening mechanisms are introduced as the main contributors for the ultrahigh yield strength of the steel. The strain hardening is gradual and the hardening rate reaches a high level of ∼2400 MPa at a high true strain of 40% due to slow α′-martensitic transformation and mechanical twinning. Consequently, the ductility of the designed steel is excellent.     

轧制工艺对D6A钢微观组织和力学性能的影响

为了研究轧制工艺对D6A钢组织及力学性能的影响,分别制备了87%和93%压下量的D6A钢,并通过EBSD和拉伸性能测试进行了分析。结果表明,随轧制压下量由87%增加至93%,D6A钢中晶粒尺寸显著减小,由5μm减至1μm,小角度晶界含量则大幅增加,由55%增至80%。随轧制压下量的增加,D6A钢的抗拉强度及屈服强度均显著增加,其中抗拉强度由1175 MPa增加至1245 MPa,屈服强度则由1010 MPa增加至1195 MPa,而断后延伸率则有所降低,由19%降低至17%。同时,绘制了拉伸过程中加工硬化率变化曲线,分析表明,随着轧制压下量的增加,晶界及亚晶界强化提升了钢材的抗拉及屈服强度,而由于过于细小的晶粒和亚晶粒贮存位错的能力不足,使材料在变形时因缺乏加工硬化而过早发生颈缩导致其塑性降低。     

热轧变形对高碳TWIP钢组织缺陷和力学性能的影响

为解决高碳Fe-20Mn-3Cu-1.3C TWIP钢凝固组织中易形成显微疏松、损害合金的力学性能的问题,研究了在相同热轧温度下,改变轧制变形总量对合金微孔缺陷的消除及拉伸力学性能的影响.研究表明:通过热轧变形可以有效地减少Fe-20Mn-3Cu-1.3C TWIP钢的微孔缺陷,提高组织致密度;随着热轧变形量的增加,合金的综合力学性能显著提高,当热轧变形量达到91%时,该合金中的微孔面密度由固溶态的1.67%降低至0.71%,抗拉强度达到1223.7 MPa,延伸率达到86.8%,强塑积高达106217.2 MPa.%,比未热轧变形处理提高了78.3%,显示出优异的综合力学性能,表明消除微孔缺陷是充分发挥其高强韧性的关键.     

Microstructure and mechanical properties of V–Ti–N microalloyed steel used for fracture splitting connecting rod

A new kind of V–Ti–N high strength microalloyed medium carbon steel has been developed, which is used for fracture splitting connecting rod. In this article, the characteristics of this carbon steel and its production process were studied. The microstructure, precipitated phases and their effects on mechanical properties were investigated by optical microscope, SEM, and TEM. The results showed that the steel was constituted of ferrite and pearlite. By reducing the finish rolling temperature and accelerating the cooling rate after rolling, microstructure with fine grain ferrite and narrow lamellar space pearlite could be obtained in V–Ti–N microalloyed medium carbon, and a large number of precipitated phases distributed over ferrite. These led the tensile strength to be more than 1000 MPa, yield strength (YS) more than 750 MPa. The impact fractograph showed typically brittle fracture characteristic.     

Ti/Nb作中间层脉冲加压扩散连接TiC金属陶瓷与不锈钢

用Ti/Nb作中间层,在温度890℃、时间4~12min、脉冲压力2~10MPa、频率f=0.5Hz、恒压10MPa下,对TiC金属陶瓷和304不锈钢(304SS)进行脉冲加压与恒压扩散焊,获得了牢固的固相扩散焊接头。通过扫描电镜SEM、能谱EDS、X射线衍射XRD与剪切性能测试,对接头的显微组织、界面产物与强度进行分析。结果显示:两种接头的界面物相相似,主要有σ相,(β-Ti,Nb)与α+β-Ti固溶体。连接时间10min时,恒压下的TiC/304SS接头抗剪强度为55.6MPa,而脉冲加压下的接头抗剪强度达110MPa。恒压下接头断裂方式为TiC陶瓷断裂,而脉冲压力下接头断裂方式为TiC陶瓷与界面产物间交替进行的混合断裂。     

Thermomechanical treatment for enhancing gamma fiber component in recrystallization texture of copper-bearing bake hardening steel

A two-step rolling-annealing process has been developed to increase the 〈1 1 1〉//ND (γ fiber) component in the recrystallization texture of a copper-bearing bake hardening steel. The two step process comprises the first rolling by a low reduction in thickness and subsequent annealing at 780 °C, followed by the second rolling by a high reduction and subsequent annealing at 780 °C. The first rolling process aims at seeding the γ fiber oriented grains, so that they can grow at the expense of differently oriented grains developed in the second rolling process. In this way the density of γ fiber component in the recrystallization texture of the bake hardening steel much increases compared with that in the conventional one-step rolling-annealing process.