Gaussian Process Regression Feedforward Controller for Diesel Engine Airpath

Gaussian Process Regression (GPR) provides emerging modeling opportunities for diesel engine control. Recent serial production hardwares increase online calculation capabilities of the engine control units. This paper presents a GPR modeling for feedforward part of the diesel engine airpath controller. A variable geotmetry turbine (VGT) and an exhaust gas recirculation (EGR) valve outer loop controllers are developed. The GPR feedforward models are trained with a series of mapping data with physically related inputs instead of speed and torque utilized in conventional control schemes. A physical model-free and calibratable controller structure is proposed for hardware flexibility. Furthermore, a discrete time sliding mode controller (SMC) is utilized as a feedback controller. Feedforward modeling and the subsequent airpath controller (SMC+GPR) are implemented on the physical diesel engine model and the performance of the proposed controller is compared with a conventional PID controller with table based feedforward.     

Modeling and control strategy development of a parallel hybrid electric bus

This paper presents the system modeling, control strategy design, and experiment validation of a parallel hybrid electric bus with an automatic manual transmission (AMT) and a dry clutch. The mathematical model representation and the system architecture of the powertrain are first described. Next, a complete control scheme including energy management strategy and coordinated control of the AMT and the clutch is presented. The controller and powertrain models are then integrated in a way that the power management and the hybrid driveline perform in real world. The analysis and validation through model simulation and comparison with experiment data are conducted. A good agreement between the model and experiment demonstrates the efficacy and credibility of the integrated model. The integrated model is employed in both simulation and bench-test assessments for the development of a hybrid control unit. The results indicate that the model-based design methodology is beneficial to systematically analyzing and understanding the dynamics of hybrid electric powertrain.     

Integration of a single cylinder engine model and a boost system model for efficient numerical mapping of engine performance and fuel consumption

A numerical engine mapping methodology is proposed for the engine performance and fuel consumption map generation. An integrated model is developed by coupling a single cylinder GT-Power® engine model with a MATLAB/ Simulink® based boost system model to simulate a turbocharged diesel engine over the entire engine operating speed and load ranges within reasonable computational constraints. A single cylinder engine model with the built-in multi-zone combustion modeling option in GT-Power® is configured as a predictive engine model. The cycle averaged simulation result from the engine model is used as the boundary conditions of the boost system including intake and exhaust manifolds and a turbocharger. The boost system model developed in MATLAB/Simulink® platform calculates the intake and exhaust conditions which are fed back to the engine model. The integrated system model predicts the performance and fuel consumption of a turbocharged diesel engine with better predictive capability than mean value engine models. Its computational time is fast enough to simulate the engine over the entire engine operation range compared to multi-cylinder engine models.     

Reduction of engine emissions via a real-time engine combustion control with an egr rate estimation model

Vehicle emissions regulations are becoming increasingly severe and remain a principal issue for vehicle manufacturers. Since, WLTP (Worldwide harmonized Light vehicles Test Procedures) and RDE (real driving emission) regulations have been recently introduced, the engine operating conditions have been rapidly changed during the emission tests. Significantly more emissions are emitted during transient operation conditions compared to those at steady state operation conditions. For a diesel engine, combustion control is one of the most effective approaches to reduce engine exhaust emissions, particularly during the transient operation. The concern of this paper is about reducing emissions using a closed loop combustion control system which includes a EGR rate estimation model. The combustion control system calculates the angular position where 50 % of the injected fuel mass is burned (MFB50) using in-cylinder pressure for every cycle. In addition, the fuel injection timing is changed to make current MFB50 follow the target values. The EGR rate can be estimated by using trapped air mass and in-cylinder pressure when the intake valves are closed. When the EGR rate is different from the normal steady conditions, the target of MFB50 and the fuel injection timing are changed. The accuracy of the model is verified through engine tests, as well as the effect of combustion control. The peaks in NO level was decreased during transient conditions after adoption of the EGR model-based closed loop combustion control system.     

Cycle-simulation turbulence modelling of IC engines

Numerical simulations of IC engines are of high interest for automotive engineers worldwide. The simulation models should be as fast as possible, low-computational effort and predictive tool. The correct prediction of turbulence level inside the combustion chamber of spark ignition engines is the most important factor influencing to the engine working cycle. This paper presents a development of the k-ε turbulence model applied to the commercial cycle-simulation software with the high emphasis on the intake part. The validation was performed on two engine geometries with the variation of engine speed and load comparing the cycle-simulation results of the turbulent kinetic energy and in-cylinder temperature with 3-D CFD results. In order to apply the cycle-simulation turbulence model for the simulation of entire engine map, the parameterization model of turbulence constants was proposed. The parameterized turbulence model was optimized using NLPQL optimization algorithm where the single set of turbulence model parameters for each engine was found. A good agreement of the turbulent kinetic energy during the expansion was achieved when the turbulence affects the flame front propagation and combustion rate as well.     

Wall-wetting model based method for air-fuel ratio transient control in gasoline engines with dual injection system

Modern gasoline engines with dual injection system improve combustion efficiency by using the two injection commands simultaneously. Due to the different dynamics in the two injection paths, the transient air-fuel ratio (A/F) performance when the injection authority is changed remarkably affects the emission performance of the engine system. For this kind of engines, this paper proposes a model-based design approach that gives a dynamic feedforward compensation for achieving good transient A/F performance. Actually, this work centers on discussing the mean-value model parameters for characterizing the wall-wetting phenomenon when the port injection authority is changed under different engine operation conditions. Moreover, from the view of practice, taking into account the event-based physics of the engine system, significant calibration for the model parameters that are employed for achieving the feedforward compensation is investigated experimentally. Finally, experimental validation results demonstrate the improvement of the transient A/F performance by using the control scheme.     

Flame propagation model for a rotary Atkinson cycle SI engine

The rotary Atkinson cycle engine includes two modes of combustion: combustion initiation and propagation in ignition chamber and then flame jet entrainment and propagation in expansion chamber. The turbulent flame propagation model is a predictive model for SI engines which could be developed for this type of combustion for the rotary Atkinson engine similar to the congenital engine with pre-chamber; in split combustion chamber SI engines, small amount of fuel is burned in pre-chamber while the fuel burned in ignition chamber of rotary Atkinson cycle is considerable. In this study a mathematical modeling of spherical flame propagation inside ignition chamber and new combined conical flame and spherical flame propagation model of a new two-stroke Atkinson cycle SI engine will be presented. The mathematical modeling is carried out using two-zone combustion analysis and the model also is validated against experimental tests and compared with previous study using non-predictive Weibe function model.     

Modeling and simulation of fuel cell hybrid vehicles

A comprehensive procedure for mathematical modeling and validation of a fuel cell hybrid vehicle (FCHV) is presented in this paper. The subsystems are modeled based on lab testing and in-field vehicle testing results from the Tongji University Start prototype vehicle. An FCHV-SIM (fuel cell hybrid vehicle simulation) model is then developed based on the experimental data. Model validation results confirm that the FCHV-SIM model is reasonably accurate and suitable for model-based control development.     

Modeling and Analysis of Automotive Antilock Brake Systems Subject to Vehicle Payload Shifting

The steerability and stability of vehicles must be maintained during emergency stopping and evasive driving maneuvers on degraded road surfaces. The introduction of antilock brake and traction control systems (ABS/TCS) has expanded the envelope of safe vehicle operation for the majority of drivers. These mechatronic systems combine an electronic controller with wheel speed sensors, an electro-mechanical hydraulic brake actuator, and in some instances, engine intervention through the engine control unit, to regulate wheel slip. The development of ABS systems has traditionally depended on extensive in-vehicle testing, at cold weather proving grounds, which contribute to lengthy product development cycles. However, recent attention has been focused on the use of simulation and hardware-in-the-loop strategies to emulate test conditions in a controlled setting to shorten product design time and methodically address critical safety issues. In this paper, the effect of transient load shifting due to cargo movement on ABS performance in light-duty vehicles will be investigated. Analytical and empirical mathematical models are presented to describe the chassis, tire/road interface, wheel, brake modulator, and cargo dynamics. Two strategies, a model-free table lookup and model-based discrete nonlinear controller, are presented to regulate the ABS modulator's operation. These vehicle and controller dynamics have been integrated into a simulation tool to investigate the effect of transient weight transfers on the vehicle's overall stopping distance and time. Representative numerical results are presented and discussed to quantify the ABS systems' performance for various loading and operating conditions.     

Development of an on-line model to predict the in-cylinder residual gas fraction by using the measured intake/exhaust and cylinder pressures

The in-cylinder RGF (residual gas fraction) of internal combustion engines for new combustion concepts, such as CAI (controlled auto ignition) or HCCI (homogenous charged compression ignition), is a major parameter that affects the combustion characteristics. Thus, measurement or prediction of the cycle-by-cycle RGF and investigation into the relation between the RGF and the combustion phenomena are critical issues. However, on-line prediction of the cycle-by-cycle RGF during engine testing is not always practical due to the requirement of expensive, fast response exhaust-gas analyzers and/or theoretical models that are just too slow for application. In this study, an on-line model that can predict the RGF of each engine cycle and cylinder during the experiment in the test cell has been developed. This enhanced model can predict the in-cylinder charge conditions of each engine cycle during the test in three seconds by using the measured dynamic pressures of the intake, exhaust, and cylinder as the boundary conditions. A Fortran77 code was generated to solve the 1-D MOC (method of characteristics). This code was linked to Labview DAQ as a form of DLL (dynamic link library) to obtain three boundary pressures for each cycle. The model was verified at various speeds and valve timings under the CAI mode by comparing the results with those of the commercial code, GT-Power.     

共轨柴油机基于模型标定方法应用研究

利用基于模型标定方法对某共轨柴油机进行经济性标定优化;系统介绍了基于模型标定方法的3个阶段,即试验设计、发动机统计建模和标定优化。试验结果表明,优化后的发动机燃油消耗率MAP有明显改善,且整个标定过程耗时较少。     

Multivariable speed synchronisation for a parallel hybrid electric vehicle drivetrain

In this article, a new drivetrain configuration of a parallel hybrid electric vehicle is considered and a novel model-based control design strategy is given. In particular, the control design covers the speed synchronisation task during a restart of the internal combustion engine. The proposed multivariable synchronisation strategy is based on feedforward and decoupled feedback controllers. The performance and the robustness properties of the closed-loop system are illustrated by nonlinear simulation results.     

Model-Based Integrated Control of Engine and CVT to Minimize Fuel Use

In this study, a model-based integrated control method for engines and continuous variable transmissions (CVTs) is developed. CVT refers to a type of transmission which allows an engine to be operated independently with respect to the vehicle speed, with the engine torque and CVT gear ratio controlled in an integrated manner. In the proposed integrated control scheme, engine operating points which minimize the rate of instantaneous fuel consumption are calculated, and the engine target torque and target gear ratio are determined in an integrated manner based on the results of the calculations. Unlike the previous map-based control method, the method introduced in this study does not require an engine torque map or a CVT ratio map for tuning, and the engine torque and CVT ratio are controlled to minimize the amount of fuel used while satisfying the level of acceleration demand from the driver. The control scheme is based on the powertrain model, and the CVT response lag and transmission loss are also considered in the integrated control processes. The algorithm is simulated with various driving cycles, with the simulation results showing that the fuel economy performance of the vehicle system is improved with the newly suggested engine-CVT integrated control algorithm.     

Potential of Real-Time Cylinder Pressure Analysis by Using Field Programmable Gate Arrays

In this paper, a Field Programmable Gate Array (FPGA) was used to implement a real-time cylinder pressure analysis. The goal of the project was to improve the accuracy of calculated heat release and center of combustion calculations to enhance the precision of engine control functions. Compared to today’s real-time pressure analysis systems, several additional physical effects were taken into account for this objective. The wall heat transfer was calculated based on the approach published by Hohenberg. A chemical equilibrium with six substances was assumed for the mixture composition and a real-time calculation method was developed. Furthermore, a two-zone model was adapted and implemented for this realtime analysis. The validation of the results and the rating of the improvement in precision were based on GT-SUITE simulation results as an offline reference tool. Compared to state-of-the-art analysis systems, it was possible to reduce the average error of the center of combustion position from 1.6° to 0.5° crank angle (CA) by taking the investigated effects into account. Moreover, it was possible to significantly reduce the time required for the calculation from one complete combustion cycle to 0.2°CA at an engine speed of 3,000 rpm by using a continuous calculation method on the FPGA. This led to an additional improvement of the ability to control the engine, especially under highly dynamic operation conditions.     

CA6102汽油机燃烧系统的改进设计与试验分析

针对生产中实际问题，对现生产的CA6102发动机燃烧系统进行了改进设计，并在单缸机台架上采用CB－466发动机燃烧分析仪等测试仪器，对改进设计的燃烧系统燃烧过程进行了测试与分析。经改进设计，发动机燃烧过程得到较好的改善，动力性提高，燃油消耗率下降，且生产时无需更改加工设备，生产上易于实现。     

Assessment of diesel combustion noise overall level in transient operation

Combustion noise in passenger cars powered with direct injection (DI) diesel engines is frequently the main reason why end-users are reluctant to drive this type of vehicle. Thus, the great potential of diesel engines for environment preservation — due to their lower CO₂ emissions — could be missed. This situation worsens with the current design trends (engine downsizing) and the emerging new diesel combustion concepts (Homogeneous Charge Compression Ignition-HCCI, Premixed Charge Compression Ignition-PCCI, etc.), which are intrinsically noisy. This negative feature can be even more critical in transient operation due to the contribution of the temporal changes of both source and transmission path on engine noise. Therefore, combustion noise must be considered as an additional essential factor in engine development, together with performance, emissions and driveability. Thus, suitable evaluation procedures that can be integrated into the global engine development process in a timely and cost-effective manner are imperative. Regarding the evaluation procedures, most of the work available in the literature addressed combustion noise at steady operation. To surpass this limitation, two possible approaches — adapted from the classical and multiple regression methods — for the overall level assessment of combustion noise in transient conditions are evaluated in this paper.     

数字化柴油机结构建模流程设计

在分析柴油机结构设计及数字化协同流程设计需求的基础上,以三维模型为数字化研究对象,提出了以骨架设计为核心,总体发布设计条件和集成系统设计信息过程的柴油机协同设计流程,并以某柴油机设计为应用背景,进行了数字化结构建模流程设计技术的实际验证。     

Atkinson循环发动机紧凑型燃烧系统研究

基于Atkinson理论循环建立混合动力汽油机的性能仿真模型,确定出合适的压缩比与配气正时。分别采用增加活塞顶面凸起高度(上凸型燃烧室)和减小缸盖上燃烧室高度的方式来满足Atkinson循环汽油机对压缩比的要求。同时为适应紧凑结构减小气门升程、直径(紧凑型燃烧室)。通过三维CFD计算分析,比较了两种燃烧室缸内燃烧及流动特性,发现紧凑型燃烧室能够在火核形成及扩散时期在缸内产生更高的湍动能,有利于加快火焰传播,使燃烧持续期缩短9.8%~24.4%,可显著提高燃油经济性。在混合动力用Atkinson循环发动机开发中使用紧凑型燃烧室,具有重要的应用价值。     

Combustion stability analysis during engine stop and restart in a hybrid powertrain

A cycle-resolved analysis system was designed with the specified measurement instruments to investigate the characteristics of combustion stability in a mild gasoline hybrid powertrain. A Fast Response Flame Ionization Detector (FFID), cylinder pressure transducer and engine torque transducer were used to observe both the engine-out THC emissions and engine performance during a brief moment of engine restart. This research aimed to improve combustion stability and was performed by varying the battery State Of Charge (SOC), injection duration and ignition timing. The results indicate that engine combustion tends to be more stable with longer fuel injection durations and advanced ignition timing, while the effect of the battery SOC is negligible. Also, peculiar differences in the catalyst conversion efficiency at the front and rear of the catalyst during engine restart and deceleration were revealed, with the degree of HC oxidation being the suspected cause. This study not only analyzed the engine control and engine-out total hydrocarbon (THC) emission characteristics, but also implemented control strategies that allowed for combustion stability during engine stop and restart operation.     

反向工程在内燃机气道三维造型中的应用研究

介绍了反向工程在内燃机进气道三维造型中的应用研究。使用Surfacer10.0软件获得4气门气道分布曲线,使用三维工程设计软件Pro/Engineer实现对4气门气道的三维实体造型,为气道实体造型提供了一种现代设计的方法。