Synthesis of LiNi1/3Co1/3Mn1/3O2 cathode materials by using a supercritical water method in a batch reactor

LiNi_1/3Co_1/3Mn_1/3O₂ and LiCoO₂ cathode materials were synthesized by using a supercritical water (SCW) method with a metal salt solution in a batch reactor. Stoichiometric LiNi_1/3Co_1/3Mn_1/3O₂ was successfully synthesized in a 10-min reaction without calcination, while overlithiated LiCoO₂ (Li_1.15CoO₂) was synthesized using the batch SCW method. The physical properties and electrochemical performances of LiNi_1/3Co_1/3Mn_1/3O₂ were compared to those of Li_1.15CoO₂ by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), and charge/discharge cycling tests. The XRD pattern of LiNi_1/3Co_1/3Mn_1/3O₂ was found to be similar to that of Li_1.15CoO₂, showing clear splitting of the (0 0 6)/(1 0 2) and (1 0 8)/(1 1 0) peak pairs as particular characteristics of the layered structure. In addition, both cathode powders showed good crystallinity and phase purity, even though a short reaction time without calcination was applied to the SCW method. The initial specific discharge capacities of the Li_1.15CoO₂ and LiNi_1/3Co_1/3Mn_1/3O₂ powders at a current density of 0.24 mA/cm² in 2.5-4.5 V were 149 and 180 mAh/g, and their irreversible capacity loss was 20 and 17 mAh/g, respectively. The discharge capacities of the Li_1.15CoO₂ and LiNi_1/3Co_1/3Mn_1/3O₂ powders decreased with cycling and remained at 108 and 154 mAh/g after 30 cycles, which are 79% and 89% of the initial capacities. Compared to the overlithiated LiCoO₂ cathode powders, the LiNi_1/3Co_1/3Mn_1/3O₂ cathode powders synthesized by SCW method had better electrochemical performances.     

Preparation, morphology and electrochemical characteristics of LiNi1/3Mn1/3Co1/3O2 with LiF addition

LiNi_1/3Mn_1/3Co_1/3O₂ with LiF additives was prepared by a spray dry process, and characterized by XRD, SEM, TEM, ICP, XPS, EIS and charge-discharge testing. Although some of the LiF was lost during the preparation, the remaining LiF existed on the surface of the LiNi_1/3Mn_1/3Co_1/3O₂ particles and had little influence on its structure. The LiF addition could not only promote the combine of the particles and increase the tap density of the material, but also effectively improve the cyclic performance of LiNi_1/3Mn_1/3Co_1/3O₂ at high cutoff voltages (up to 4.7 V) and at a high current density. The EIS results suggest that the LiF presence could significantly suppress the increase in the charge transfer resistance that occurred during the charged storage state or after long cycling, which should be related to the improvement on the electrochemical properties.     

A study on electrochemical characteristics of LiCoO2/LiNi1/3Mn1/3Co1/3O2 mixed cathode for Li secondary battery

In this study, the LiCoO₂/LiNi_1/3Mn_1/3Co_1/3O₂ mixed cathode electrodes were prepared and their electrochemical performances were measured in a high cut-off voltage. As the contents of LiNi_1/3Mn_1/3Co_1/3O₂ in the mixed cathode increases, the reversible specific capacity and cycleability of the electrode enhanced, but the rate capability deteriorated. On the contrary, the rate capability of the cathode enhanced but the reversible specific capacity and cycleability deteriorated, according to increasing the contents of LiCoO₂ in the mixed cathode. The cell of LiCoO₂/LiNi_1/3Mn_1/3Co_1/3O₂ (50:50, wt.%) mixed cathode delivers a discharge capacity of ca. 168 mAh/g at a 0.2 C rate. The capacity of the cell decreased with the current rate and a useful capacity of ca. 152 mAh/g was obtained at a 2.0 C rate. However, the cell shows very stable cycleability: the discharge capacity of the cell after 20th charge/discharge cycling maintains ca. 163 mAh/g.     

Synthetic optimization of spherical Li[Ni1/3Mn1/3Co1/3]O2 prepared by a carbonate co-precipitation method

A carbonate co-precipitation method was employed to prepare spherical Li[Ni_1/3Co_1/3Mn_1/3]O₂ cathode material. The precursor, [Ni_1/3Co_1/3Mn_1/3]CO₃, was prepared using ammonia as chelating agent under CO₂ atmosphere. The spherical Li[Ni_1/3Co_1/3Mn_1/3]O₂ was prepared by mixing the precalcined [Ni_1/3Co_1/3Mn_1/3]CO₃ with LiOH followed by high temperature calcination. The preparation conditions such as ammonia concentration, co-precipitation temperature, calcination temperature and Li/[Ni_1/3Co_1/3Mn_1/3] ratio were varied to optimize the physical and electrochemical properties of the prepared Li[Ni_1/3Co_1/3Mn_1/3]O₂. The structural, morphological, and electrochemical properties of the prepared LiNi_1/3Co_1/3Mn_1/3O₂ were characterized by XRD, SEM, and galvanostatic charge-discharge cycling. The optimized material has a spherical particle shape and a well ordered layered structure, and it also has an initial discharge capacity of 162.7 mAh g^− 1 in a voltage range of 2.8-4.3 V and a capacity retention of 94.8% after a hundred cycles. The optimized ammonia concentration, co-precipitation temperature, calcination temperature, and Li/[Ni_1/3Co_1/3Mn_1/3] ratio are 0.3 mol L^− 1, 60 °C, 850 °C, and 1.10, respectively.     

Synthesis and characterization of LiNi1/3Mn1/3Co1/3O2 by wet-chemical method

A series of LiNi_1/3Mn_1/3Co_1/3O₂ samples with α-NaFeO₂ structure belonging to the D_3d⁵ space group were synthesized using tartaric acid as a chelating agent by wet-chemical method. Different acid to metal-ion ratios R have been used to investigate the effect of this parameter on the physical and electrochemical properties. We have characterized the reaction mechanism, the structure, and morphology of the powders by TGA, XRD, SEM and TEM imaging, completed by magnetic measurements, Raman scattering spectroscopy, and complex impedance experiments. We find that the LiNi_1/3Mn_1/3Co_1/3O₂ sintered at 900 °C for 15 h with an acid to metal-ion ratio R = 2 was the optimum condition for this synthesis. For this optimized sample, only 1.3% of nickel-ions occupied the 3b Wyckoff site of the lithium-ions sublattice. The electrochemical performance has been investigated using a coin-type cell containing Li metal as the anode. The electronic performance is correlated to the concentration of the Ni(3b) defects that increase the charge transfer resistance and reduce the lithium diffusion coefficient. The optimized cell delivered an initial discharge capacity of 172 mAh g⁻¹ in the cut-off voltage of 2.8-4.4 V, with a coulombic efficiency of 93.4%.     

Surface of LiCo1/3Ni1/3Mn1/3O2 modified by CeO2-coating

A novel method to improve the cycling performance of LiCo_1/3Ni_1/3Mn_1/3O₂ in lithium-ion batteries by 1.0 wt.% CeO₂-coating is presented in this work. The crystalline structure and morphology of the synthesized powder have been characterized by XRD, SEM, TEM and their electrochemical performances were evaluated by CV, EIS and galvonostatic charge/discharge tests. It is found that CeO₂ forms a layer on the surface of LiCo_1/3Ni_1/3Mn_1/3O₂ without destroying the crystal structure of the core material. Electrochemical test indicates that CeO₂-coating could improve the cycling performance of LiCo_1/3Ni_1/3Mn_1/3O₂. At room temperature, the capacity retention of 1.0 wt.% CeO₂-coated material is 93.2% after 12 cycles at 3.0 C while that of the bare sample is only 86.6%. ICP-OES proves the coating layer could protect the dissolution of the transition metal ions from LiCo_1/3Ni_1/3Mn_1/3O₂. From the analysis of EIS, the improvement of cycle ability could be attributed to the suppression of the reaction between cathode and electrolyte.     

Effects of surface modification on the cycling stability of LiNi0.8Co0.2O2 electrodes by CeO2 coating

A high-performance LiNi_0.8Co_0.2O₂ cathode was successfully fabricated by a sol-gel coating of CeO₂ to the surface of the LiNi_0.8Co_0.2O₂ powder and subsequent heat treatment at 700 °C for 5 h. The surface-modified and pristine LiNi_0.8Co_0.2O₂ powders were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), slow rate cyclic voltammogram (CV), and differential scanning calorimetry (DSC). Unlike pristine LiNi_0.8Co_0.2O₂, the CeO₂-coated LiNi_0.8Co_0.2O₂ cathode exhibits no decrease in its original specific capacity of 182 mAh/g (versus lithium metal) and excellent capacity retention (95% of its initial capacity) between 4.5 and 2.8 V after 55 cycles. The results indicate that the surface treatment should be an effective way to improve the comprehensive properties of the cathode materials for lithium ion batteries.     

Effects of the nanostructured SiO2 coating on the performance of LiNi0.5Mn1.5O4 cathode materials for high-voltage Li-ion batteries

LiNi_0.5Mn_1.5O₄ spinels coated with various amounts of fumed silica have been synthesized and investigated as cathode materials for high-voltage lithium-ion batteries at the elevated temperature (55 °C). The morphology and structure of the coated LiNi_0.5Mn_1.5O₄ samples were characterized by XRD, TEM and EDX. It was found that the surfaces of the coated LiNi_0.5Mn_1.5O₄ samples are covered with a porous, amorphous, nanostructured SiO₂ layer. The results of electrochemical experiments showed that the SiO₂-coated LiNi_0.5Mn_1.5O₄ samples display obviously improved capacity retention rate, and the improvement effect enhances with the increase of SiO₂ content. The XPS results revealed that the surfaces of the SiO₂-coated LiNi_0.5Mn_1.5O₄ cathode materials have relatively low content of LiF, and this is mainly responsible for their improved electrochemical cycling stability.     

Hydrothermal synthesis of Li(Ni1/3Co1/3Mn1/3)O2 for lithium rechargeable batteries

Ultrafine powders of Li(Ni_1/3Co_1/3Mn_1/3)O₂ cathode materials for lithium-ion secondary batteries were prepared under mild hydrothermal conditions. The influence of the molar ratio of Li/(Ni + Co + Mn) was studied. The products were investigated by XRD, TEM and EDS. The final products were found to be well crystallized Li(Ni_1/3Co_1/3Mn_1/3)O₂ with an average particle size of about 10 nm.     

Comparison of AlPO4- and Co3(PO4)2-coated LiNi0.8Co0.2O2 cathode materials for Li-ion battery

Electrochemical and thermal properties of Co₃(PO₄)₂- and AlPO₄-coated LiNi_0.8Co_0.2O₂ cathode materials were compared. AlPO₄-coated LiNi_0.8Co_0.2O₂ cathodes exhibited an original specific capacity of 170.8 mAh g⁻¹ and had a capacity retention (89.1% of its initial capacity) between 4.35 and 3.0 V after 60 cycles at 150 mA g⁻¹. Co₃(PO₄)₂-coated LiNi_0.8Co_0.2O₂ cathodes exhibited an original specific capacity of 177.6 mAh g⁻¹ and excellent capacity retention (91.8% of its initial capacity), which was attributed to a lithium-reactive Co₃(PO₄)₂ coating. The Co₃(PO₄)₂ coating material could react with LiOH and Li₂CO₃ impurities during annealing to form an olivine Li_xCoPO₄ phase on the bulk surface, which minimized any side reactions with electrolytes and the dissolution of Ni⁴⁺ ions compared to the AlPO₄-coated cathode. Differential scanning calorimetry results showed Co₃(PO₄)₂-coated LiNi_0.8Co_0.2O₂ cathode material had a much improved onset temperature of the oxygen evolution of about 218 °C, and a much lower amount of exothermic-heat release compared to the AlPO₄-coated sample.     

On the LiCo2/3Ni1/6Mn1/6O2 positive electrode material

LiCo_2/3Ni_1/6Mn_1/6O₂ layered oxide was synthesized by the combustion method that led to a crystalline phase with good homogeneity and low particles size. The structural properties of the prepared positive electrode material were investigated by performing XRD Rietveld refinement. Practically no Li/Ni mixing was detected evidencing that the studied compound adopts almost an ideal α-NaFeO₂ type structure. The Li||LiCo_2/3Ni_1/6Mn_1/6O₂ cell showed a discharge capacity of 199 mAh g⁻¹ when cycled in the 2.7–4.6 V potential range while the best cycling performances were recorded when the upper cut off is fixed at 4.5 V. Structural changes in Li_xCo_2/3Ni_1/6Mn_1/6O₂ with lithium electrochemical de-intercalation were studied using X-ray diffraction. This study clearly shows the existence of a solid solution domain in the 0.1 < x < 1.0 composition range while for x = 0.1, a new phase appears explaining the decrease of the electrochemical performance when the cell is cycled at high upper cut off voltage.     

Characterization of high tap density Li[Ni1/3Co1/3Mn1/3]O2 cathode material synthesized via hydroxide co-precipitation

Li[Ni_1/3Co_1/3Mn_1/3]O₂ cathode material for lithium ion batteries was prepared by mixing metal hydroxide, (Ni_1/3Co_1/3Mn_1/3)(OH)₂, with 6% excess LiOH followed by calcinations. The (Ni_1/3Co_1/3Mn_1/3)(OH)₂ with secondary particle of about 12 μm was prepared by hydroxide co-precipitation. The tap density of the obtained Li[Ni_1/3Co_1/3Mn_1/3]O₂ powder was 2.56 ± 0.21 g cm⁻³. The powder was characterized by X-ray diffraction (XRD), scanning electron microscope (SEM), particle size distribution (PSD) and galvanostatic charge-discharge cycling. The XRD pattern of Li[Ni_1/3Co_1/3Mn_1/3]O₂ revealed a well ordered hexagonal layered structure with low cation mixing. Secondary particles with size of 13-14 μm and primary particles with size of about 1 μm can be identified from the SEM observations. In the voltage range of 2.8-4.3 V, the initial discharge capacity of the Li[Ni_1/3Co_1/3Mn_1/3]O₂ electrode was 166.6 mAh g⁻¹, and 96.5% of the initial capacity was retained after 50 charge-discharge cycling.     

Effect of synthesis condition on the structure and electrochemical properties of Li[Ni1/3Mn1/3Co1/3]O2 prepared by hydroxide co-precipitation method

The layered Li[Ni_1/3Co_1/3Mn_1/3]O₂ powder with good crystalline and spherical shape was prepared by hydroxide co-precipitation method. The effects of pH value, NH₄OH amount, calcination temperature and extra Li amount on the morphology, structure and electrochemical properties of the cathode material were investigated in detail. SEM results indicate that pH value affected both the morphology and the property of the cathode material, and the highest discharge capacity in the first cycle of 163 mAh g⁻¹ (2.8-4.3 V) was obtained at pH value was 12. On the contrary, the NH₄OH amount, which was used as a chelating agent, only affected the particle size distribution of the material. The calcination temperatures caused great difference in the structure and property of layered Li[Ni_1/3Co_1/3Mn_1/3]O₂, and the best electrochemical properties were obtained at the calcination temperature of 800 °C. Extra Li amount not only caused difference in the material structure, but also affected their electrochemical properties. With increasing Li amount, the lattice parameters (a and c) increased monotonously, and the highest first cycle coulombic efficiency (the ratio of discharge capacity to charge capacity in the first cycle) was obtained with the Li/M of 1.10. Therefore, the optimum synthetic conditions for the hydroxide co-precipitation reaction were: pH value was 12, NH₄OH amount was 0.36 mol L⁻¹, calcination temperature was 800 °C and the Li/M molar ratio was 1.10.     

An ultrafast synthesis method of LiNi1/3Co1/3Mn1/3O2 cathodes by flash/field‐assisted sintering

LiNi_1/3Co_1/3Mn_1/3O₂ as a promising cathode material in lithium‐ion batteries was synthesized by flash/field‐assisted sintering technique for the first time. This study showed that the current‐limited synthesis of LiNi_1/3Co_1/3Mn_1/3O₂ could be carried out at temperatures less than 400°C for only 8 minutes, compared with the conventional pressureless sintering at 850°C for 12 hours. X‐ray diffraction results showed the phase evolution from precursor mixtures to the final LiNi_1/3Co_1/3Mn_1/3O₂ products during flash/field‐assisted sintering process and a well‐layered structure without undesirable cation mixing in the as‐formed LiNi_1/3Co_1/3Mn_1/3O₂. Combined with the lowered sintering temperatures and reduced sintering time, the excellent electrochemical performance of flash/field‐assisted sintered LiNi_1/3Co_1/3Mn_1/3O₂ materials suggested that this technique could be an energy‐efficient approach for the synthesis of lithium‐ion battery cathode materials and other materials requiring high‐temperature heat treatment.     

Effect of ZnO modification on the performance of LiNi0.5Co0.25Mn0.25O2 cathode material

ZnO was coated on LiNi_0.5Co_0.25Mn_0.25O₂ cathode (positive electrode) material for lithium ion battery via sol–gel method to improve the performance of LiNi_0.5Co_0.25Mn_0.25O₂. The X-ray diffraction (XRD) results indicated that the lattice structure of LiNi_0.5Co_0.25Mn_0.25O₂ was not changed distinctly after surface coating and part of Zn²⁺ might dope into the lattice of the material. Energy dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS) proved that ZnO existed on the surface of LiNi_0.5Co_0.25Mn_0.25O₂. Charge and discharge tests showed that the cycle performance and rate capability were improved by ZnO coating, however, the initial capacity decreased dramatically with increasing the amount of ZnO. Differential scanning calorimetry (DSC) results showed that thermal stability of the materials was improved. The XPS spectra after charge–discharge cycles showed that ZnO coated on LiNi_0.5Co_0.25Mn_0.25O₂ promoted the decomposition of the electrolyte at the early stage of charge–discharge cycle to form more stable SEI layer, and it also can scavenge the free acidic HF species from the electrolyte. The electrochemical impedance spectroscopy (EIS) results showed ZnO coating could suppress the augment of charge transfer resistance upon cycling.     

Novel synthesis of layered LiNi1/2Mn1/2O2 as cathode material for lithium rechargeable cells

A new solution combustion synthesis of layered LiNi_0.5Mn_0.5O₂ involving the reactions of LiNO₃, Mn(NO₃)₂, NiNO₃, and glycine as starting materials is reported. TG/DTA studies were performed on the gel-precursor and suggest the formation of the layered LiNi_0.5Mn_0.5O₂ at low temperatures. The synthesized material was annealed at various temperatures, viz., 250, 400, 600, and 850 °C, characterized by means of X-ray diffraction (XRD) and reveals the formation of single phase crystalline LiNi_0.5Mn_0.5O₂ at 850 °C. The morphology of the synthesized material has been investigated by means of scanning electron microscopy (SEM) and suggests the formation of sub-micron particles. X-ray photoelectron spectroscopy (XPS) and cyclic voltammetry (CV) studies on the synthesized LiNi_0.5Mn_0.5O₂ powders indicate that the oxidation states of nickel and manganese are +2 and +4, respectively. Electrochemical galvanostatic charge-discharge cycling behavior of Li//LiNi_0.5Mn_0.5O₂ cell using 1 M LiPF₆ in EC/DMC as electrolyte exhibited stable capacities of ∼125 mAh/g in the voltage ranges 2.8-4.3 V and 3.0-4.6 V and is comparable to literature reports using high temperature synthesis route. The capacity remains stable even after 20 cycles. The layered LiNi_0.5Mn_0.5O₂ powders synthesized by this novel route have several advantages as compared to its conventional synthesis techniques.     

Enhanced electrochemical performance and thermal stability of La2O3-coated LiCoO2

An enhanced electrochemical performance LiCoO₂ cathode was synthesized by coating with various wt.% of La₂O₃ to the LiCoO₂ particle surfaces by a polymeric method, followed by calcination at 923 K for 4 h in air. The surface-coated materials were characterized by XRD, TGA, SEM, TEM, BET and XPS/ESCA techniques. XRD patterns of La₂O₃-coated LiCoO₂ revealed that the coating did not affect the crystal structure, α-NaFeO₂, of the cathode material compared to pristine LiCoO₂. TEM images showed a compact coating layer on the surface of the core material that had an average thickness of about ∼15 nm. XPS data illustrated that the presence of two different environmental O 1s ions corresponds to the surface-coated La₂O₃ and core material. The electrochemical performance of the coated materials by galvanostatic cycling studies suggest that 2.0 wt.% coated La₂O₃ on LiCoO₂ improved cycle stability (284 cycles) by a factor of ∼7 times over the pristine LiCoO₂ cathode material and also demonstrated excellent cell cycle stability when charged at high voltages (4.4, 4.5 and 4.6 V). Impedance spectroscopy demonstrated that the enhanced performance of the coated materials is attributed to slower impedance growth during the charge-discharge processes. The DSC curve revealed that the exothermic peak corresponding to the release of oxygen at ∼464 K was significantly smaller for the La₂O₃-coated cathode material and recognized its high thermal stability.     

Effect of synthesis condition on the structural and electrochemical properties of Li[Ni1/3Mn1/3Co1/3]O2 prepared by the metal acetates decomposition method

In order to get homogeneous layered oxide Li[Ni_1/3Mn_1/3Co_1/3]O₂ as a lithium insertion positive electrode material, we applied the metal acetates decomposition method. The oxide compounds were calcined at various temperatures, which results in greater difference in morphological (shape, particle size and specific surface area) and the electrochemical (first charge profile, reversible capacity and rate capability) differences. The Li[Ni_1/3Mn_1/3Co_1/3]O₂ powders were characterized by means of X-ray diffraction (XRD), charge/discharge cycling, cyclic voltammetry and SEM. XRD experiment revealed that the layered Li[Ni_1/3Mn_1/3Co_1/3]O₂ material can be best synthesized at temperature of 800 °C. In that synthesized temperature, the sample showed high discharge capacity of 190 mAh g⁻¹ as well as stable cycling performance at a current density of 0.2 mA cm⁻² in the voltage range 2.3-4.6 V. The reversible capacity after 100 cycles is more than 190 mAh g⁻¹ at room temperature.     

The synthesis of Li(Ni1/3Co1/3Mn1/3)O2 using eutectic mixed lithium salt LiNO3–LiOH

A lithium-ion battery cathode material, Li(Ni_1/3Co_1/3Mn_1/3)O₂, with excellent electrochemical properties was prepared via two-step isothermal sintering, using eutectic lithium salts (0.38LiOH·H₂O–0.62LiNO₃) mixed with Co, Ni, or Mn hydroxides. Based on analysis using X-ray diffraction (XRD), scanning electron microscopy (SEM), a thermogravimetric-differential scanning calorimetric (TG–DSC) analyzer, and Fourier-transform Infrared (FT-IR), this synthetic process consists of procedures including lithium salt melting, permeation, reaction, crystalline transformation, and crystallization. Due to the lower melting point of the eutectic molten salts compared with that of the single lithium salt, a relatively mild synthetic condition (low temperature) is needed, and the product can be highly crystallized with low cation mixing, which facilitates maintenance of the precursor morphology. The electrochemical properties of the product were investigated by constant current discharge–charge and cyclic voltammetry. The results show that the initial discharge capacity is 160 mhA g⁻¹, with excellent cycling stability even after 50 cycles. We conclude that this novel eutectic molten salt method is a promising and practical approach for synthesizing cathode materials for lithium-ion batteries.     

Spray-drying synthesized LiNi0.6Co0.2Mn0.2O2 and its electrochemical performance as cathode materials for lithium ion batteries

Layered LiNi_0.6Co_0.2Mn_0.2O₂ materials were synthesized at different sintering temperatures using spray-drying precursor with molar ratio of Li/Me = 1.04 (Me = transition metals). The influences of sintering temperature on crystal structure, morphology and electrochemical performance of LiNi_0.6Co_0.2Mn_0.2O₂ materials have been characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and charge-discharge test. As a result, material synthesized at 850 °C has excellent electrochemical performance, delivering an initial discharge capacity of 173.1 mAh g^− 1 between 2.8 and 4.3 V at a current density of 16 mA g^− 1 and exhibiting good cycling performance.