An examination of the role of plasma treatment for lean NOx reduction over sodium zeolite Y and gamma alumina Part 1. Plasma assisted NOx reduction over NaY and Al2O3

The role of plasma processing on NO_x reduction over γ-alumina and a basic zeolite, NaY was examined. During the plasma treatment NO is oxidized to NO₂ and propylene is partially oxidized to CO, CO₂, acetaldehyde, and formaldehyde. With plasma treatment, NO as the NO_x gas, and a NaY catalyst, the maximum NO_x conversion was 70% between 180 and 230 °C. The activity decreased at higher and lower temperatures.

As high as 80% NO_x removal over gamma alumina was measured by a chemiluminescent NO_x meter with plasma treatment and NO as the NO_x gas.

For both catalysts a simultaneous decrease in NO_x and aldehydes concentrations was observed, which suggests that aldehyde may be important components for NO_x reduction in plasma-treated exhaust.     

Transient analysis of the release and reduction of NOx using a Pt/Ba/Al2O3 catalyst

The release and reduction of NO_x in a NO_x storage-reduction (NSR) catalyst were studied with a transient reaction analysis in the millisecond range, which was made possible by the combination of pulsed injection of gases and time resolved time-of-flight mass spectrometry. After an O₂ pulse and a subsequent NO pulse were injected into a pellet of the Pt/Ba/Al₂O₃ catalyst, the time profiles of several gas products, NO, N₂, NH₃ and H₂O, were obtained as a result of the release and reduction of NO_x caused by H₂ injection. Comparing the time profiles in another analysis, which were obtained using a model catalyst consisting of a flat 5 nmPt/Ba(NO₃)₂/cordierite plate, the release and reduction of NO_x on Pt/Ba/Al₂O₃ catalyst that stored NO_x took the following two steps; in the first step NO molecules were released from Ba and in the second step the released NO was reduced into N₂ by H₂ pulse injection. When this H₂ pulse was injected in a large amount, NO was reduced to NH₃ instead of N₂.

A only small amount of H₂O was detected because of the strong affinity for alumina support. We can analyze the NO_x regeneration process to separate two steps of the NO_x release and reduction by a detailed analysis of the time profiles using a two-step reaction model. From the result of the analysis, it is found that the rate constant for NO_x release increased as temperature increase.     

An examination of the role of plasma treatment for lean NOx reduction over sodium zeolite Y and gamma alumina Part 2: Formation of nitrogen

NO_x reduction with NO₂ as the NO_x gas in the absence of plasma was compared to plasma treated lean NO_x exhaust where NO is converted to NO₂ in the plasma. Product nitrogen was measured to prove true chemical reduction of NO_x to N₂. With plasma treatment, NO as the NO_x gas, and a NaY catalyst, the maximum conversion to nitrogen was 50% between 180 and 230 °C. The activity decreased at higher and lower temperatures. At 130 °C a complete nitrogen balance could be obtained, however between 164 and 227 °C less than 20% of the NO_x is converted to a nitrogen-containing compound or compounds not readily detected by gas chromatograph (GC) or Fourier transform infrared spectrometer (FT-IR) analysis. With plasma treatment, NO₂ as the NO_x gas, and a NaY catalyst, a complete nitrogen balance is obtained with a maximum conversion to nitrogen of 55% at 225 °C.

For γ-alumina, with plasma treatment and NO₂ as the NO_x gas, 59% of the NO_x is converted to nitrogen at 340 °C. A complete nitrogen balance was obtained at these conditions. As high as 80% NO_x removal over γ-alumina was measured by a chemiluminescent NO_x meter with plasma treatment and NO as the NO_x gas.

When NO is replaced with NO₂ and the simulated exhaust gases are not plasma treated, the maximum NO_x reduction activity of NaY and γ-alumina decreases to 26 and 10%, respectively. This is a large reduction in activity compared to similar conditions where the simulated exhaust was plasma treated. Therefore, in addition to NO₂, other plasma-generated species are required to maximize NO_x reduction.     

Photocatalytic oxidation of nitrogen oxide over titania–zeolite composite catalyst to remove nitrogen oxides in the atmosphere

The photooxidation of NO with oxygen over Hycom TiO₂ and zeolite (A and Y form zeolite: TiO₂-AZ and TiO₂-YZ) composite catalysts was studied to remove NO_x in the atmosphere. The photocatalytic oxidation activity of the titania in the composite catalyst in a proportion of AZ:TiO₂=3:7 is about three times larger than that in the bare titania. The adsorption behaviors of NO and NO₂ for the bare titania sample obey Langmuir adsorption equations of NO and NO₂, respectively. In the titania–zeolite composite catalysts, the adsorption data indicate the increase in the amount of NO adsorption on the TiO₂ phase and the decrease in the amount of NO₂ adsorption, compared with the bare titania. The acceleration of NO photooxidation rate, resulting from the increase in the amount of NO adsorbed and the decrease in the amount of NO₂ adsorbed, thus occurs on the TiO₂ phase. IR spectra, when irradiating the catalysts with UV, showed the immediate formation of nitrate and NO₂ species on the catalyst. The results lead to the conclusion that the zeolites promote the photocatalytic oxidation of NO over the titania.     

Potassium–copper and potassium–cobalt catalysts supported on alumina for simultaneous NOx and soot removal from simulated diesel engine exhaust

This paper deals with the activity of bimetallic potassium–copper and potassium–cobalt catalysts supported on alumina for the reduction of NO_x with soot from simulated diesel engine exhaust. The effect of the reaction temperature, the soot/catalyst mass ratio and the presence of C₃H₆ has been studied. In addition, the behavior of two monometallic catalysts supported on zeolite beta (Co/beta and Cu/beta), previously used for NO_x reduction with C₃H₆, as well as a highly active HC-SCR catalyst (Pt/beta) has been tested for comparison. The preliminary results obtained in the absence of C₃H₆ indicate that, at temperatures between 250 and 400 °C, the use of bimetallic potassium catalysts notably increases the rate of NO_x reduction with soot evolving N₂ and CO₂ as main reaction products. At higher temperatures, the catalysts mainly favor the direct soot combustion with oxygen. In the presence of C₃H₆, an increase in the activity for NO_x reduction has been observed for the catalyst with the highest metal content. At 450 °C, the copper-based catalysts (Cu/beta and KCu2/Al₂O₃) show the highest activity for both NO_x reduction (to N₂ and CO₂) and soot consumption. The Pt/beta catalyst does not combine, at any temperature, a high NO_x reduction with a high soot consumption rate.     

Oxidation of unsymmetrical dimethylhydrazine over heterogeneous catalysts Solution of environmental problems of production, storage and disposal of highly toxic rocket fuels

The catalytic oxidation of unsymmetrical dimethylhydrazine (UDMH) by air has been studied in a vibro-fluidized catalyst bed laboratory kinetic setup over catalysts Cu_xMg_1−xCr₂O₄/γ-Al₂O₃, 32.9%Ir/γ-Al₂O₃ and β-Si₃N₄ in a temperature range 150–400 °C. The catalyst Cu_xMg_1−xCr₂O₄/γ-Al₂O₃ was found to be optimal regarding high yields of CO₂ and low yields of NO_x. A probable mechanism of UDMH heterogeneous catalytic oxidation is proposed. Catalyst Cu_xMg_1−xCr₂O₄/γ-Al₂O₃ has been further used in the pilot plant specially designed for the destruction of UDMH. Results of testing the main fluidized bed catalytic reactor for UDMH oxidation and the reactor for selective catalytic reduction of NO_x with NH₃ are presented. These results prove that the developed UDMH destruction technology is highly efficient and environmentally safe.     

The role of zeolite type on the lean NOx reduction by methane over Pd loaded pentasil zeolites

The lean selective catalytic reduction of NO_x by methane over protonic palladium loaded ZSM-5, FER and MOR, as well as, on bimetallic Pd–Pt-HMOR was examined. Special emphasis was paid on the combined effects of water and SO₂ in the feed stream. Under dry conditions and in the absence of SO₂, the degree of NO_x conversion at 450°C decreases as follows: Pd-HZSM-5>Pd-HMOR>Pd-HFER. Sulfur dioxide alone has no apparent effect on the activity for NO_x reduction, but the coexistence of water and SO₂ inhibits both NO_x and methane conversions. The extent of inhibition by water and SO₂ on NO_x reduction is Pd-HFER>Pd-HZSM-5>Pd-HMOR. Acid mordenite doped with low levels of Pt and Pd leads to an active catalyst that is more tolerant to the presence of either water or SO₂ than the corresponding monometallic Pt- and Pd-HMOR. Nevertheless, NO_x reduction is also inhibited at temperatures below 450°C when SO₂ and water are both present. TPD experiments of water over calcined samples of protonic Pd supported pentasil zeolites, Pd/γ-Al₂O₃ and Pt–Pd-HMOR with and without pretreatment in SO₂+O₂ indicate that sulfation of the surface increases water chemisorption by the support. Therefore, the observed decrease of NO_x reduction on Pd-loaded zeolite catalysts when SO₂ and H₂O coexist in the feed stream may be due to enhanced water inhibition and presumably active site poisoning.     

A pilot plant study for catalytic decomposition of PCDDs/PCDFs over supported chromium oxide catalysts

Chromium oxide catalysts supported on TiO₂ and Al₂O₃ were examined in a fixed-bed flow reactor system for the removal of PCE (perchloroethylene), a simulant of 2,3,7,8-TCDD (2,3,7,8-tetrachlorodibenzo-p-dioxin), and in a pilot plant employing actual flue gas from a sintering plant for the removal of PCDDs/PCDFs (poly-chlorinated dibenzo-dioxin/poly-chlorinated dibenzo-furan). The 12.5 wt.% chromium oxides supported on TiO₂ and Al₂O₃ revealed excellent stability and performance of PCE removal in the feed gas stream containing water vapor. In a pilot plant study, the catalysts washcoated on the honeycomb reactor revealed 93–95% of PCDDs/PCDFs removal activity over CrO_x/Al₂O₃-HC20 (CrO_x/Al₂O₃ catalyst washcoated on 20 cell-honeycomb), and more than 99% of the decomposition activity over CrO_x/TiO₂-HC20 (CrO_x/TiO₂ catalyst washcoated on 20 cell-honeycomb) at 325 °C and 5000 h⁻¹ of reactor space velocity without the de novo synthesis of PCDDs/PCDFs. In particular, CrO_x/TiO₂-HC20 showed 94% of PCDDs/PCDFs decomposition activity even at 280 °C reaction temperature. The catalyst also exhibited significant NO removal activity. The chromium oxide seems to be a promising catalyst for the removal of PCDDs/PCDFs and NO_x contained in the flue gas.     

A study of the behaviour of Pt supported on CeO2–ZrO2/Al2O3–BaO as NOx storage–reduction catalyst for the treatment of lean burn engine emissions

The behaviour of a Pt(1 wt.%) supported on CeO₂–ZrO₂(20 wt.%)/Al₂O₃(64 wt.%)–BaO(16 wt.%) as a novel NO_x storage–reduction catalyst is studied by reactivity tests and DRIFT experiments and compared with that of Pt(1%)–BaO(15 wt.%) on alumina. The former catalyst, designed as a hydrothermally stable sample, is composed of an alumina modified with Ba ions and an overlayer of ceria-zirconia. The results pointed out that during the calcination barium ions migrates over the surface of the catalyst which thus show a good NO_x storage–reduction behaviour comparable with that of Pt–BaO on alumina, although Ba ions result much better dispersed.     

Alumina- and titania-based monolithic catalysts for low temperature selective catalytic reduction of nitrogen oxides

The selective catalytic reduction of NO+NO₂ (NO_x) at low temperature (180–230°C) with ammonia has been investigated with copper-nickel and vanadium oxides supported on titania and alumina monoliths. The influence of the operating temperature, as well as NH₃/NO_x and NO/NO₂ inlet ratios has been studied. High NO_x conversions were obtained at operating conditions similar to those used in industrial scale units with all the catalysts. Reaction temperature, ammonia and nitrogen dioxide inlet concentration increased the N₂O formation with the copper-nickel catalysts, while no increase was observed with the vanadium catalysts. The vanadium-titania catalyst exhibited the highest DeNO_x activity, with no detectable ammonia slip and a low N₂O formation when NH₃/NO_x inlet ratio was kept below 0.8. TPR results of this catalyst with NO/NH₃/O₂, NO₂/NH₃/O₂ and NO/NO₂/NH₃/O₂ feed mixtures indicated that the presence of NO₂ as the only nitrogen oxide increases the quantity of adsorbed species, which seem to be responsible for N₂O formation. When NO was also present, N₂O formation was not observed.     

Analysis of the thermodynamic feasibility of NOx decomposition catalysis to meet next generation vehicle NOx emissions standards

Free energy minimization calculations are used to determine the thermodynamic equilibrium concentrations of NO_x and other species in stoichiometric and lean gas mixtures over a range of temperatures and compositions. Under lean (excess N₂ and O₂) conditions, the NO decomposition (NO↔(1/2)N₂+(1/2)O₂) and NO oxidation (NO+(1/2)O₂↔NO₂) equilibria impose lower bounds on the NO_x concentrations achievable by thermodynamic equilibration or NO_x decomposition, and these equilibrium NO_x concentrations can be practically significant. Assuming a perfect isothermal catalyst acting on a representative diesel exhaust stream collected over the federal test procedure (FTP) cycle, equilibrium NO_x levels exceed upcoming California Low Emission Vehicle II (LEV-II) and Tier II NO_x emissions standards for automobiles and trucks at temperatures above approximately 800 K. Consideration of a perfect adiabatic catalyst acting on the same diesel exhaust shows that equilibrium NO_x values can fall below NO_x emissions standards at lower temperatures, but to achieve these low concentrations would require the catalyst to attain 100% approach to equilibrium at very low temperatures. It is concluded that NO_x removal based on a thermodynamic equilibrating catalyst under lean exhaust conditions is not practically viable for automotive application, and that to achieve upcoming NO_x standards will require selective NO_x catalysts that vigorously promote NO_x reactions with reductant and do not promote NO decomposition or oxidation. Finally, the ability of a selective NO_x catalyst system to reduce NO_x concentrations to or below thermodynamic equilibrium values is proposed as a useful measure for selective catalytic reduction (SCR) activity.     

Sulphur dioxide interaction with NOx storage catalysts

The effect of SO₂ on the NO_x storage capacity and oxidation and reduction activities of a model Pt/Rh/BaO/Al₂O₃ NO_x storage catalyst was investigated. Addition of 2.5, 7.5 or 25 vol. ppm SO₂ to a synthetic lean exhaust gas caused deactivation of the NO_x storage function, the oxidation activity and the reduction activity of the catalyst. The degree of deactivation of the NO_x storage capacity was found to be proportional to the total SO₂ dose that the catalyst had been exposed to. SO₂ was found to be accumulated in the catalyst as sulphate.     

Temperature programmed desorption/surface-reaction study of an anodic alumina supported Ag catalyst for selective catalytic reduction of nitric oxide with propene

On an anodic alumina supported silver catalyst with a low Ag loading (1.68 wt.%), NO_x (NO/He, NO/O₂/He, NO₂/He) adsorption measurements and NO_x-temperature programmed decomposition (TPD)/temperature programmed surface-reaction (TPSR) measurements in different gas streams (He, C₃H₆/He, C₃H₆/O₂/He) were conducted to investigate the formation, consumption and reactivity of surface adsorbed NO_x species.

During NO adsorption, no noticeable uptake of NO was detected. Introducing oxygen greatly improved the formation of ads-NO_x species. A greater quantity of surface nitrate species was found after NO₂ adsorption, accompanied with gaseous NO release. The result of TPSR demonstrates the surface nitrate species can be effectively and preferentially reduced by propene. When introducing oxygen into the propene gas stream of TPSR test, the significantly increased amount of reacted nitrate undoubtedly shows the importance of oxygen in activating propene. The pathway for the selective reduction of NO_x in the presence of excess oxygen is proposed to pass through the selective reduction of the adsorbed nitrate species with the activated propene.

The enhanced NO_x conversion when replacing NO with NO₂ was attributed to the stronger NO_x adsorption capacity and oxidation ability of NO₂, than those for NO. With increasing oxygen concentration, the difference between NO and NO₂ would gradually decrease, and finally disappear in a high excess of oxygen.     

SO2 resistant antimony promoted V2O5/TiO2 catalyst for NH3-SCR of NOx at low temperatures

To get the low temperature sulfur resistant V₂O₅/TiO₂ catalysts quantum chemical calculation study was carried out. After selecting suitable promoters (Se, Sb, Cu, S, B, Bi, Pb and P), respective metal promoted V₂O₅/TiO₂ catalysts were prepared by impregnation method and characterized by X-ray diffraction (XRD) and Brunner Emmett Teller surface area (BET-SA). Se, Sb, Cu, S promoted V₂O₅/TiO₂ catalysts showed high catalytic activity for NH₃ selective catalytic reduction (NH₃-SCR) of NO_x carried at temperatures between 150 and 400 °C. The conversion efficiency followed in the order of Se > Sb > S > V₂O₅/TiO₂ > Cu but Se was excluded because of its high vapor pressure. An optimal 2 wt% ‘Sb’ loading was found over V₂O₅/TiO₂ for maximum NO_x conversion, which also showed high resistance to SO₂ in presence of water when compared to other metal promoters. In situ electrical conductivity measurement was carried out for Sb(2%)/V₂O₅/TiO₂ and compared with commercial W(10%)V₂O₅/TiO₂ catalyst. High electrical conductivity difference (ΔG) for Sb(2%)/V₂O₅/TiO₂ catalyst with temperature was observed. SO₂ deactivation experiments were carried out for Sb(2%)/V₂O₅/TiO₂ and W(10%)/V₂O₅/TiO₂ at a temperature of 230 °C for 90 h, resulted Sb(2%)/V₂O₅/TiO₂ was efficient catalyst. BET-SA, X-ray photoelectron spectroscopy (XPS) and carbon, hydrogen, nitrogen and sulfur (CHNS) elemental analysis of spent catalysts well proved the presence of high ammonium sulfate salts over W(10%)/V₂O₅/TiO₂ than Sb(2%)/V₂O₅/TiO₂ catalyst.     

Simulation of NO and NO2 sorption–desorption–reduction behaviours on Pt-impregnated HPW supported on TiO2

NO and NO₂ (NO_x) sorption, desorption and reduction by hydrogen, carbon monoxide and/or propene were investigated on a TiO₂-supported heteropolyacid, 12-tungstophosphoric acid hexahydrate (HPW), promoted by platinum. A model taking into account NO_x sorption, desorption and reduction was established. Kinetic constants for NO_x sorption, desorption and reduction were extracted by modelling for the investigated range of temperature (170–300 °C).     

高级氧化法在烟气脱硫脱硝脱汞中的应用研究进展

近年来,面对大气污染日益严峻的现状,用于燃煤烟气中SO₂、NO_x和Hg⁰的控制技术的研发显得尤为关键。鉴于高级氧化法在污水处理领域较好的应用效果,对于将其用于烟气处理的研究也已展开。本文主要从高级氧化法用于单独脱硝、脱汞和同时脱硫脱硝以及三者联合脱除这4个方面进行了较为详细的综述。重点分析了光催化氧化、蒸发Fenton试剂、多相催化剂、UV/Fenton技术等氧化法在烟气处理领域的研究现状。分析表明,通过对诸多影响因素以及催化剂选择和改性等方面的试验与调控,可使SO₂、NO_x和Hg⁰的脱除率达到90%左右甚至更高的水平,但仍然存在着·OH自由基量难控制以及脱除效率难维持等问题。由此指出,在今后对于将高级氧化法用于燃煤烟气联合脱除的研究中,需要进一步尝试基于多方法融合的完整、稳定、高效脱硫脱硝脱汞的新思路。     

Catalytic activation of ceramic filter elements for combined particle separation, NOx removal and VOC total oxidation

The development of a catalytically active filter element for combined particle separation and NO_x removal or VOC total oxidation, respectively, is presented. For NO_x removal by selective catalytic reduction (SCR) a catalytic coating based on a TiO₂–V₂O₅–WO₃ catalyst system was developed on a ceramic filter element. Different TiO₂ sols of tailor-made mean particle size between 40 and 190 nm were prepared by the sol–gel process and used for the impregnation of filter element cylinders by the incipient wetness technique. The obtained TiO₂-impregnated sintered filter element cylinders exhibit BET surface areas in the range between 0.5 and 1.3 m²/g. Selected TiO₂-impregnated filter element cylinders of high BET surface area were catalytically activated by impregnation with a V₂O₅ and WO₃ precursor solution. The obtained catalytic filter element cylinders show high SCR activity leading to 96% NO conversion at 300 °C, a filtration velocity of 2 cm/s and an NO inlet concentration of 500 vol.-ppm. The corresponding differential pressures fulfill the requirements for typical hot gas filtration applications. For VOC total oxidation, a TiO₂-impregnated filter element support was catalytically activated with a Pt/V₂O₅ system. Complete oxidation of propene with 100% selectivity to CO₂ was achieved at 300 °C, a filtration velocity of 2 cm/s and a propene inlet concentration of 300 vol.-ppm.     

A new NOx storage-reduction electrochemical catalyst

A new NO_x storage-reduction electrochemical catalyst has been prepared from a polycrystalline Pt film deposited on 8 mol% Y₂O₃-stabilized ZrO₂ (YSZ) solid electrolyte. BaO has been added onto the Pt film by impregnation method. The NO_x storage capacity of Pt-BaO/YSZ system was investigated at 350 °C and 400 °C under lean conditions. Results have shown that the electrochemical catalyst was effective for NO_x storage. When nitric oxides are fully stored, the catalyst potential is high and reaches its maximum. On the other hand, when a part of NO and also NO₂ desorb to the gas phase, the catalyst potential remarkably drops and finally stabilizes when no more NO_x storage occurs but only the reaction of NO oxidation into NO₂. Furthermore, the investigation has clearly demonstrated that the catalyst potential variation versus temperature or chemical composition is an effective indicator for in situ following the NO_x storage-reduction process, i.e. the storage as well as the regeneration phase. The catalyst potential variations during NO_x storage process was explained in terms of oxygen coverage modifications on the Pt.     

Regeneration of NOx trap catalysts

We have investigated the regeneration of a nitrated or sulphated model Pt/Ba-based NO_x trap catalyst using different reductants. H₂ was found to be more effective at regenerating the NO_x storage activity especially at lower temperature, but more importantly over the entire temperature window after catalyst ageing. When the model NO_x storage catalyst is sulphated in SO₂ under lean conditions at 650 °C almost complete deactivation can be seen. Complete regeneration was not achieved, even under rich conditions at 800 °C in 10% H₂/He. Barium sulphate formed after the high temperature ageing was partly converted to barium sulphide on reduction. However, if the H₂ reduced sample was exposed to a rich condition in a gas mixture containing CO₂ at 650 °C, the storage activity can be recovered. Under these rich conditions the S²⁻ species becomes less stable than the CO₃²⁻, which is active for storing NO_x. Samples which were lean aged in air containing 60 ppm SO₂ at <600 °C, after regeneration at λ=0.95 at 650 °C, have a similar activity window to a fresh catalyst. It is, therefore, important that CO₂ is present during the rich regenerations of the sulphated model samples (as of course it would be under real conditions), as suppression of carbonate formation can lead to sulphide formation which is inactive for NO_x storage.     

Zeolite-mediated removal of NOx by NH3 from exhaust streams at low temperatures

NH₃ stored on zeolites in the form of NH₄⁺ ions easily reacts with NO to N₂ in the presence of O₂ at temperatures <373 K under dry conditions. Wet conditions require a modification of the catalyst system. It is shown that MnO₂ deposited on the external surface of zeolite Y by precipitation considerably enhances the NO_x conversion by zeolite fixed NH₄⁺ ions in the presence of water at 400–430 K. Particle-size analysis, temperature-programmed reduction, textural characterization, chemical analysis, ESR and XRD gave a subtle picture of the MnO₂ phase structure. The MnO₂ is a non-stoichiometric, amorphous phase that contains minor amounts of Mn²⁺ ions. It loses O₂ upon inert heating up to 873 K, but does not crystallize or sinter. The phase is reducible by H₂ in two stages via intermediate formation of Mn₃O₄. The manufacture of extrudates preserving stored NH₄⁺ ions for NO_x reduction is described. It was found that MnO₂ can oxidize NO by bulk oxygen. This enables the reduction of NO to N₂ by the zeolitic NH₄⁺ ions without gas-phase oxygen for limited time periods. The composite catalyst retains storage capacity for both, oxygen and NH₄⁺ ions despite the presence of moisture and allows short-term reduction of NO without gaseous O₂ or additional reductants. The catalyst is likewise suitable for steady-state DeNO_x operation at higher space velocities if gaseous NH₃ is permanently supplied.