Nano-sized Sm0.5Sr0.5CoO3−δ as the cathode for solid oxide fuel cells with proton-conducting electrolytes of BaCe0.8Sm0.2O2.9

Nano-sized Sm_0.5Sr_0.5CoO_3−δ (SSC) was fabricated onto the inner face of porous BaCe_0.8Sm_0.2O_2.9 (BCS) backbone by ion impregnation technique to form a composite cathode for solid oxide fuel cells (SOFCs) with BCS, a proton conductor, as electrolyte. The electro-performance of the composite cathodes was investigated as function of fabricating conditions, and the lowest polarization resistance, about 0.21 Ω cm² at 600 °C, was achieved with BCS backbone sintered at 1100 °C, SSC layer fired at 800 °C, and SSC loading of 55 wt.%. Impedance spectra of the composite cathodes consisted of two depressed arcs with peak frequency of 1 kHz and 30 Hz, respectively, which might correspond to the migration of proton and the dissociative adsorption and diffusion of oxygen, respectively. There was an additional arc peaking at 1 Hz in the Nyquist plots of a single cell, which should correspond to the anode reactions. With electrolyte about 70 μm in thickness, the simulated anode, cathode and bulk resistances of cells were 0.021, 0.055 and 0.68 Ω cm² at 700 °C, relatively, and the maximum power density was 307 mW cm⁻² at 700 °C.     

Anhydrous proton conducting polymer electrolytes based on poly(vinylphosphonic acid)-heterocycle composite material

The development of anhydrous proton conducting membrane is important for the operation of polymer electrolyte membrane fuel cell (PEMFC) at intermediate temperature (100-200 °C). In this study, we have investigated the acid-base hybrid materials by mixing of strong phosphonic acid polymer of poly(vinylphosphonic acid) (PVPA) with the high proton-exchange capacity and organic base of heterocycle, such as imidazole (Im), pyrazole (Py), or 1-methylimidazole (MeIm). As a result, PVPA-heterocycle composite material showed the high proton conductivity of approximately 10⁻³ S cm⁻¹ at 150 °C under anhydrous condition. In particular, PVPA-89 mol% Im composite material showed the highest proton conductivity of 7×10⁻³ S cm⁻¹ at 150 °C under anhydrous condition. Additionally, the fuel cell test of PVPA-89 mol% Im composite material using a dry H₂/O₂ showed the power density of approximately 10 mW cm⁻² at 80 °C under anhydrous conditions. These acid-base anhydrous proton conducting materials without the existence of water molecules might be possibly used for a polymer electrolyte membrane at intermediate temperature operations under anhydrous or extremely low humidity conditions.     

Performance of an anode-supported tubular solid oxide fuel cell (SOFC) under pressurized conditions

An anode-supported tubular solid oxide fuel cell (SOFC) with a 15-μm thick YSZ electrolyte and an active area of 100 cm² was successfully fabricated by co-firing process, and the cell performance was measured under both atmospheric and pressurized conditions. The experimental results showed that the cell performance was significantly improved under the pressurized condition. When the pressure was increased from 1 to 6 atm, the maximum power density increased from 135.0 to 159.0 mW cm⁻² at 650 °C, and from 266.7 to 306.0 mW cm⁻² at 800 °C. The maximum power density at 800 °C and 4 atm was decreased from 334.8 to 273.9 mW cm⁻² when increasing the fuel utilization from 10% to 90%. Under the test condition of 70% fuel utilization, 800 °C and 4 atm, the cell could run stably at 0.7 V and 350 mA cm⁻² for 50 h, almost without any performance loss.     

Hybrid proton-conducting membranes for polymer electrolyte fuel cells: Phosphomolybdic acid doped poly(2,5-benzimidazole)—(ABPBI-H3PMo12O40)

The synthesis and characterization of a novel hybrid organic-inorganic material formed by phosphomolybdic acid H₃PMo₁₂O₄₀ (PMo₁₂) and poly(2,5-benzimidazole) (ABPBI) is reported. This material, composed of two proton-conducting components, can be cast in the form of membranes from methanesulfonic acid (MSA) solutions. Upon impregnation with phosphoric acid, the hybrid membranes present higher conductivity than the best ABPBI polymer membranes impregnated in the same conditions. These electrolyte membranes are stable up to 200 °C, and have a proton conductivity of 3 × 10⁻² S cm⁻¹ at 185 °C without humidification. These properties make them very good candidates as membranes for polymer electrolyte membrane fuel cells (PEMFC) at temperatures of 100-200 °C.     

Synthesis of Pt nanocatalyst with micelle-encapsulated multi-walled carbon nanotubes as support for proton exchange membrane fuel cells

Micelle-encapsulated multi-walled carbon nanotubes (MWCNTs) with sodium dodecyl sulfate (SDS) were used as catalyst support to deposit platinum nanoparticles. High resolution transmission electron microscopy (HRTEM) images reveal the crystalline nature of Pt nanoparticles with a diameter of ∼4 nm on the surface of MWCNTs. A single proton exchange membrane fuel cell (PEMFC) with total catalyst loading of 0.2 mg Pt cm⁻² (anode 0.1 and cathode 0.1 mg Pt cm⁻², respectively) has been evaluated at 80 °C with H₂ and O₂ gases using Nafion-212 electrolyte. Pt/MWCNTs synthesized by using modified SDS-MWCNTs with high temperature treatment (250 °C) showed a peak power density of 950 mW cm⁻². Accelerated durability evaluation was carried out by conducting 1500 potential cycles between 0.1 and 1.2 V with 50 mV s⁻¹ scan rate, H₂/N₂ at 80 °C. The membrane electrode assembly (MEA) with Pt/MWCNTs showed superior performance stability with a power density degradation of only ∼30% compared to commercial Pt/C (70%) after potential cycles.     

Inorganic-organic hybrid membranes with anhydrous proton conduction prepared from tetramethoxysilane/methyl-trimethoxysilane/trimethylphosphate and 1-ethyl-3-methylimidazolium-bis (trifluoromethanesulfonyl) imide for H2/O2 fuel cells

Anhydrous proton-conducting inorganic-organic hybrid membranes were prepared by sol-gel process with tetramethoxysilane/methyl-trimethoxysilane/trimethylphosphate and 1-ethyl-3-methylimidazolium-bis (trifluoromethanesulfonyl) imide [EMI][TFSI] ionic liquid as precursors. These hybrid membranes were studied with respect to their structural, thermal, proton conductivity, and hydrogen permeability properties. The Fourier transform infrared spectroscopy (FT-IR) and ³¹P, ¹H, and ¹³C nuclear magnetic resonance (NMR) measurements have shown good chemical stability, and complexation of PO(OCH₃)₃ with [EMI][TFSI] ionic liquid in the studied hybrid membranes. Thermal analysis including TG and DTA confirmed that the membranes were thermally stable up to 330 °C. Thermal stability of the hybrid membranes was significantly enhanced by the presence of inorganic SiO₂ framework and high stability of [TFSI] anion. The effect of [EMI][TFSI] ionic liquid addition on the microstructure of the membranes was studied by scanning electron microscopy (SEM) and energy dispersive X-ray analysis (EDX) micrographs and no phase separation at the surfaces of the prepared membranes was observed and also homogeneous distribution of all elements was confirmed. Proton conductivity of all the prepared membranes was measured from −20 °C to 150 °C, and high conductivity of 5.4 × 10⁻³ S/cm was obtained for 40 wt% [EMI][TFSI] doped 40TMOS-50MTMOS-10PO(OCH₃)₃ (mol%) hybrid membrane, at 150 °C under anhydrous conditions. The hydrogen permeability was found to decrease from 1.61 × 10⁻¹¹ to 1.39 × 10⁻¹² mol/cm s Pa for 40 wt% [EMI][TFSI] doped hybrid membrane as the temperature increases from 20 °C to 150 °C. For 40 wt% [EMI][TFSI] doped hybrid membrane, membrane electrode assemblies were prepared and a maximum power density value of 0.22 mW/cm² at 0.47 mA/cm² as well as a current density of 0.76 mA/cm² were obtained at 150 °C under non-humidified conditions when utilized in a H₂/O₂ fuel cell.     

Facile in situ template synthesis of sulfonated polyimide/mesoporous silica hybrid proton exchange membrane for direct methanol fuel cells

Highly conductive and hydration retentive organic-inorganic hybrid proton exchange membranes for direct methanol fuel cells were synthesized by in situ sol-gel generation of mesoporous silica (mSiO₂) in sulfonated polyimide (SPI) via self-assembly route of organic surfactant templates for the tuning of the architecture of silica. The microstructure and properties of the resulting hybrid membranes were extensively characterized. The mesopores of about 3 nm in silica dispersion phase were formed in the SPI matrix. The existence of the mesoporous structure of silica improved the thermal stability, water-uptake and proton conductivity as well as methanol resistance of the hybrid membranes. The hybrid membrane with 30 wt.% mSiO₂ exhibited the water-uptake of 44.8% at 25 °C, and proton conductivity of 0.214 S cm⁻¹ at 80 °C at RH = 100%, while pure SPI exhibited the values of 40.6% and 0.179 S cm⁻¹ in the same test conditions, respectively. The results suggested that the highly hydrophilic character of Si-OH groups and the large surface area of mSiO₂ should contribute to the improvement of the water-uptake, meanwhile the mesoporous channels may supply the continuous proton conductive pathway in the hybrid membranes.     

Conversion of methane to syngas in a solid oxide fuel cell with Ni-SDC anode and LSGM electrolyte

A solid oxide fuel cell constructed from Ni-SDC anode and LSGM electrolyte was applied to the partial oxidation of methane to syngas (CO+H₂) at 700-800 °C with the merits of co-generation of electricity and controllable O₂ supply. It was found that the co-generated syngas at H₂/CO ratio of 1.4-2.0 varied with applied current densities, CH₄ flow rates and operating temperatures. The cell voltage at 100 mA cm⁻² and 800 °C was 0.90 V, i.e. about 90 mW cm⁻² power density could be obtained. The cell operating at 50 mA cm⁻² for 24 h almost showed no degradation of the cell performance. The observed carbon deposition seemed mainly taking place by CH₄ cracking reaction.     

Structural and transport effects of doping perfluorosulfonic acid polymers with the heteropoly acids, H3PW12O40 or H4SiW12O40

A perfluorosulfonic acid (PFSA) polymer with pendant side chain -O(CF₂)₄SO₃H was doped with the heteropoly acids (HPAs), H₃PW₁₂O₄₀ and H₄SiW₁₂O₄₀. Infrared spectroscopy revealed a strong interaction between the HPA and the PFSA ionomer. Modes associated with the peripheral bonds of the HPA were shifted to lower wave numbers when doped into PFSA membranes. Small-angle X-ray scattering (SAXS) measurements showed the presence of large crystallites of HPA in the membrane with d spacings of ca. 10 Å, close to the lattice spacing observed in bulk HPA crystals. Under wet conditions the HPA was more dispersed and constrained the size of the sulfonic acid clusters to 20 Å at a 5 wt% HPA doping level, the same as in the vacuum treated ionomer samples. Under conditions of minimum hydration the HPA decreased the E_a for the self-diffusion of water from 27 to 15 kJ mol⁻¹. The reverse trend was seen under 100% RH conditions. Proton conductivity measurements showed improved proton conductivity of the HPA doped PFSAs at a constant dew point of 80 °C for all temperatures up to 120 °C and at all relative hummidities up to 80%. The activation energy for proton conduction generally was lower than for the undoped materials at RH ≤80%. Significantly the E_a was 1/2 that of the undoped material at RHs of 40 and 60%. A practical proton conductivity of 113 mS cm⁻¹ was observed at 100 °C and 80% RH.     

New highly proton-conducting membrane poly(vinylpyrrolidone)(PVP) modified poly(vinyl alcohol)/2-acrylamido-2-methyl-1-propanesulfonic acid (PVA-PAMPS) for low temperature direct methanol fuel cells (DMFCs)

A new type of chemically cross-linked polymer blend membranes consisting of poly(vinyl alcohol) (PVA), 2-acrylamido-2-methyl-1-propanesulfonic acid (PAMPS) and poly(vinylpyrrolidone) (PVP) have been prepared and evaluated as proton conducting polymer electrolytes. The proton conductivity (σ) of the membranes was investigated as a function of cross-linking time, blending composition, water content and ion exchange capacity (IEC). Membranes were also characterized by FT-IR spectroscopy, thermogravimetric analysis (TGA), and the differential scanning calorimetry (DSC). Membrane swelling decreased with cross-linking time, accompanied by an improvement in mechanical properties and a small decrease in proton conductivity due to the reduced water absorption. The membranes attained 0.088 S cm⁻¹ of the proton conductivity and 1.63 mequiv g⁻¹ of IEC at 25±2 °C for a polymer composition PVA-PAMPS-PVP being 1:1:0.5 in mass, and a methanol permeability of 6.1×10⁻⁷ cm² s⁻¹, which showed a comparable proton conductivity to Nafion 117, but only one third of Nafion 117 methanol permeability under the same measuring conditions. The membranes displayed a relatively high oxidative durability without weight loss of the membranes (e.g. 100 h in 3% H₂O₂ solution and 20 h in 10% H₂O₂ solution at 60 °C). PVP, as a modifier, was found to play a crucial role in improving the above membrane performances.     

Electrocatalyst materials for fuel cells based on the polyoxometalates [PMo(12 − n)VnO40] (n = 0-3)

We report on the use of the polyoxometalate acids of the series [PMo_(12 − n)V_nO₄₀]^(3 + n)− (n = 0-3) as electrocatalysts in both the anode and the cathode of polymer-electrolyte membrane (PEM) fuel cells. The heteropolyacids were incorporated as catalysts in a commercial gas diffusion electrode based on Vulcan XC-72 carbon which strongly adsorbed a low loading of the catalyst, ca. 0.1 mg/cm². The moderate activity observed was independent of the number of vanadium atoms in the polyoxometalate. In the anode the electrochemistry is dominated by the V^3+/4+ couple. With a platinum reference wire in contact with the anode, polarization curves are obtained withV_OC of 650 mV and current densities of 10 mA cm⁻² at 100 mV at 80 °C. These catalysts showed an order of magnitude more activity on the cathode after moderate heat treatment than on the anode,V_OC = 750 mV, current densities of 140 mA cm⁻² at 100 mV. The temperature dependence of the catalysts was also investigated and showed increasing current densities could be achieved on the anode up to 139 °C and the cathode to 100 °C showing the potential for these materials to work at elevated temperatures.     

Synthesis of organosiloxane-based inorganic/organic hybrid membranes with chemically bound phosphonic acid for proton-conductors

Proton conductive inorganic-organic hybrid membranes were synthesized from 3-glycidoxypropyltrimethoxysilane (GPTMS) and phosphonoacetic acid (PA) with various ratios by a sol-gel process. Self-standing, homogeneous, highly transparent membranes were synthesized. TG-DTA analyses indicated that these membranes were thermally stable up to 200 °C. The results of FT-IR and ¹³C NMR revealed that phosphonic acid groups of PA were chemically bound to organosiloxane network as a result of reaction between PA and GPTMS. The leach out of phosphonic acid groups from GPTMS-PA to water was reduced compared with phosphoric acid groups from GPTMS-H₃PO_4. The proton conductivity of the hybrid membranes increased with phosphonic acid content. The conductivity of GPTMS/PA with a 1/1.05 ratio at 130 °C was 8.7 × 10⁻² S cm⁻¹ at 100% relative humidity (RH).     

A polyblend electrolyte (PVP/PEG+KI+I2) for dye-sensitized nanocrystalline TiO2 solar cells

A novel polyblend electrolyte consisting of KI and I₂ dissolved in a blending polymer of polyvinyl pyrrolidone (PVP) and polyethylene glycol (PEG) was prepared. The formation of ⁻I₃ in the polymer electrolyte was confirmed by X-ray photoelectron spectroscopy (XPS) characterization. Due to the coordinating and plasticizing effect by PVP, the ionic conductivity of the polyblend electrolyte is enhanced. The highest ionic conductivity of 1.85 mS cm⁻¹ for the polyblend electrolyte was achieved by optimizing the compositions as 40 wt.% PVP + 60 wt.% PEG + 0.05 mmol g⁻¹ I₂ + 0.10 mmol g⁻¹ KI. Based on the polyblend electrolyte, a DSSC with fill factor of 0.59, short-circuit density of 9.77 mA cm⁻², open-circuit voltage of 698 mV and light-to-electricity conversion efficiency of 4.01% was obtained under AM 1.5 irradiation (100 mW cm⁻²).     

Assessment of Ba0.5Sr0.5Co1−yFeyO3−δ (y = 0.0-1.0) for prospective application as cathode for IT-SOFCs or oxygen permeating membrane

The influence of iron doping level in Ba_0.5Sr_0.5Co_1−yFe_yO_3−δ (y = 0.0-1.0) (BSCF) oxides on their phase structure, oxygen nonstoichiometry, electrical conductivity, performance as symmetrical cell electrode and oxygen permeating membranes was systematically investigated. A cubic perovskite structure was observed for all the compositions with the presence of iron. The increase of iron doping level resulted in the decrease of the lattice constant, room-temperature oxygen nonstoichiometry, total electrical conductivity, and the increase of area specific resistance (ASR) as cathode with samaria doped ceria electrolyte. However, promising cathode performance with an ASR as low as 0.613 Ω cm² was still obtained at 600 °C for Ba_0.5Sr_0.5FeO_3−δ (BSF). The ceramic membranes composing of BSCF with various iron doping level are all oxygen semi-permeable at elevated temperatures. The increase of iron doping level resulted in the decrease of oxygen permeation flux from JO₂ = 2.28 μmol cm⁻² s⁻¹ (STP) for Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3−δ (BSCF5582) to ∼0.45 μmol cm⁻² s⁻¹ (STP) at 900 °C for BSF (y = 1.0) with the same membrane thickness of 1.1 mm, alongside with the change of the rate-determination step from the oxygen surface exchange to the slow oxygen bulk diffusion. The formation of composite oxide with a proper electronic conducting phase and the thin film technology are important for their prospective application as cathode in IT-SOFCs and oxygen permeating membrane, respectively.     

Electrochemical performance of gel-cast NiO-SDC composite anodes in low-temperature SOFCs

NiO-Ce_0.8Sm_0.2O_1.9 (SDC) composites were synthesized using gel-casting technique. The electrochemical performance of the gel-cast (GC) Ni-SDC cermet as anode was investigated contrast with that fabricated from traditional mechanical mixing (MM) technique using fuel cells with about 35 μm-thick SDC electrolyte and Sm_0.5Sr_0.5CoO₃-SDC cathode. Maximum power density of the cell with GC anode achieved 491 mW cm⁻² at 600 °C, over 100 mW cm⁻² larger than that with MM anode, inferring high catalytic activity of the GC anode. Impedance measurements on the fuel cell at open circuit showed that the anodic interfacial polarization resistance of the GC anode was 0.1 Ω cm² lower than that of the MM anode. Long-term stability of the cell with GC anode in hydrogen was also performed, which showed that it can stabilize at least 7 days.     

Nafion/Analcime and Nafion/Faujasite composite membranes for polymer electrolyte membrane fuel cells

The Nafion/zeolite composite membranes were synthesized for polymer electrolyte fuel cells (PEMFCs) by adding zeolite in the matrix of Nafion polymer. Two kinds of zeolites, Analcime and Faujasite, having different Si/Al ratio were used. The physico-chemical properties of the composite membranes such as water uptake, ion-exchange capacity, hydrogen permeability, and proton conductivity were determined. The fabricated composite membranes showed the significant improvement of all tested properties compared to that of pure Nafion membrane. The maximum proton conductivity of 0.4373 S cm⁻¹ was obtained from Nafion/Analcime (15%) at 80 °C which was 6.8 times of pure Nafion (0.0642 S cm⁻¹ at 80 °C). Conclusively, Analcime exhibited higher improvement than Faujasite.     

Influence of Au contents of AuPt anode catalyst on the performance of direct formic acid fuel cell

We reported that various compositions of AuPt nanoparticles synthesized as an anode material for formic acid fuel cell were investigated. Its surface characteristics were systematically analyzed using XRD and TEM and anodic electrocatalytic activity was studied using a linear sweep voltammetry technique in 0.5 M H₂SO₄ + 1 M HCOOH. In addition, the voltage-current curve and power density of home-made AuPt-based membrane-electrode-assembly (MEA) and commercial Pt_0.5Ru_0.5-based MEA was measured at 60 °C in 9 M formic acid. The maximum power density of Au_0.6Pt_0.4-based MEA was 30% higher than that of PtRu-based MEA which were 200 mW cm⁻² and 155 mW cm⁻², respectively.     

Synthesis, structure and photoelectrochemical performance of micro/nano-textured ZnO/eosin Y electrodes

Micro/nano-textured ZnO thick films were synthesized through deposition and pyrolysis of layered hydroxide zinc acetate (LHZA), Zn₅(OH)₈(CH₃COO)₂·2H₂O. LHZA films having a unique, rose-like morphology were initially deposited on conducting glass sheets in a chemical bath composed of methanol and zinc acetate dihydrate at 60 °C under neutral conditions. Pyrolysis of the LHZA films resulted in formation of ZnO without destroying the original morphology. Pyrolysis temperatures were found to greatly influence grain sizes and specific surface areas of the ZnO films. Photoelectrochemical performance of the films as ZnO/eosin Y electrodes was investigated in dye-sensitized solar cells using an I⁻/I₃⁻ redox electrolyte solution. The cell using the ZnO film pyrolyzed at 150 °C exhibited overall light to electricity conversion efficiencies of 2.0 and 3.3% under an AM-1.5 illumination at 100 and 10 mW cm⁻², respectively. While microscale pores in the electrodes facilitated mass transfer of fluid electrolytes in the depth direction, nanoscale pores contributed to an increase in the amount of adsorbed dye. The maximum incident photon-to-current conversion efficiency (IPCE) of the electrode reached 84.9% at a wavelength of 530 nm.     

CO tolerance and CO oxidation at Pt and Pt-Ru anode catalysts in fuel cell with polybenzimidazole-H3PO4 membrane

CO tolerance of H₂-air single cell with phosphoric acid doped polybenzidazole (PA-PBI) membrane was studied in the temperature range 140-180 °C using either dry or humidified fuel. Fuel composition was varied from neat hydrogen to 67% (vol.) H₂-33% CO mixtures. It was found that poisoning by CO of Pt/C and Pt-Ru/C hydrogen oxidation catalysts is mitigated by fuel humidification. Electrochemical hydrogen oxidation at Pt/C and Pt-Ru/C catalysts in the presence of up to 50% CO in dry or humidified H₂-CO mixtures was studied in a cell driven mode at 180 °C. High CO tolerance of Pt/C and Pt-Ru/C catalysts in FC with PA-PBI membrane at 180 °C can be ascribed to combined action of two factors—reduced energy of CO adsorption at high temperature and removal of adsorbed CO from the catalyst surface by oxidation. Rate of electrochemical CO oxidation at Pt/C and Pt-Ru/C catalysts was measured in a cell driven mode in the temperature range 120-180 °C. Electrochemical CO oxidation might proceed via one of the reaction paths—direct electrochemical CO oxidation and water-gas shift reaction at the catalyst surface followed by electrochemical hydrogen oxidation stage. Steady state CO oxidation at Pt-Ru/C catalyst was demonstrated using CO-air single cell with Pt-Ru/C anode. At 180 °C maximum CO-air single cell power density was 17 mW cm⁻² at cell voltage U = 0.18 V.     

Impedance analysis of Sr-substituted CePO4 with mixed protonic and p-type electronic conduction

Members of the solid-solution series Ce_1−xSr_xPO_4−δ (x = 0, 0.01, 0.02) with mixed protonic and electronic transport have been synthesized by a nitrate-decomposition method followed by sintering at 1450 °C. Impedance spectroscopy is employed to estimate the bulk electrical conductivity in wet (∼0.03 atm) and dry atmospheres of O₂ and 10%H₂:90%N₂. Conductivity increases with dopant concentration (x), oxygen partial pressure (pO₂) and water vapour partial pressure (pH₂O) reaching ∼3.5 × 10⁻³ S cm⁻¹ at 600 °C for x = 0.02 in wet O₂. Activation energies (E_a) for the bulk conductivity of Ce_0.98Sr_0.02PO_4−δ below 650 °C are 0.44 and 0.78 eV for wet oxidising and wet reducing conditions, respectively. A moderate but positive pO₂⁺ⁿ power-law dependence (n < 1/10) of conductivity is exhibited in the pO₂ range 10^−2.5 to 10⁻¹ atm, consistent with mixed ionic and p-type electronic transport. Thermogravimetric analysis indicates that the Sr-doped materials are stable in a CO₂ atmosphere in the temperature range 25–1200 °C.