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1.
A method is presented for dispersing ropes or bundles of single‐walled carbon nanotubes (RCNTs) in a polycarbonate (PC) matrix. Films of PC/RCNT composites are produced, with thicknesses ranging from 10 to 60 μm, and containing small concentrations (0.06–0.25 wt.‐%) of RCNT. Our process is based on a unique method of hot casting, annealing, and drying from dichlorobenzene solution. A wet annealing prior to complete drying yields a uniform and transparent film. Despite the low RCNT loading, scanning electron microscopy (SEM) analysis of the films after fracture reveals that the RCNTs form an entangled network throughout the film, which is a key requirement for enhanced properties. An increase of up to 30 % in the Young's modulus, as compared to PC, results with this method of composite fabrication.  相似文献   

2.
This article describes the fabrication of durable metallic patterns that are embedded in poly(dimethylsiloxane) (PDMS) and demonstrates their use in several representative applications. The method involves the transfer and subsequent embedding of micrometer‐scale gold (and other thin‐film material) patterns into PDMS via adhesion chemistries mediated by silane coupling agents. We demonstrate the process as a suitable method for patterning stable functional metallization structures on PDMS, ones with limiting feature sizes less than 5 μm, and their subsequent utilization as structures suitable for use in applications ranging from soft‐lithographic patterning, non‐planar electronics, and microfluidic (lab‐on‐a‐chip, LOC) analytical systems. We demonstrate specifically that metal patterns embedded in both planar and spherically curved PDMS substrates can be used as compliant contact photomasks for conventional photolithographic processes. The non‐planar photomask fabricated with this technique has the same surface shape as the substrate, and thus facilitates the registration of structures in multilevel devices. This quality was specifically tested in a model demonstration in which an array of one hundred metal oxide semiconductor field‐effect transistor (MOSFET) devices was fabricated on a spherically curved Si single‐crystalline lens. The most significant opportunities for the processes reported here, however, appear to reside in applications in analytical chemistry that exploit devices fabricated using the methods of soft lithography. Toward this end, we demonstrate durably bonded metal patterns on PDMS that are appropriate for use in microfluidic, microanalytical, and microelectromechanical systems. We describe a multilayer metal‐electrode fabrication scheme (multilaminate metal–insulator–metal (MIM) structures that substantially enhance performance and stability) and use it to enable the construction of PDMS LOC devices using electrochemical detection. A polymer‐based microelectrochemical analytical system, one incorporating an electrode array for cyclic voltammetry and a microfluidic system for the electrophoretic separation of dopamine and catechol with amperometric detection, is demonstrated.  相似文献   

3.
Fabrication of dense ceramic articles with intricate fine features and geometrically complex morphology by using a relatively simple and the cost‐effective process still remains a challenge. Ceramics, either in its green‐ or sintered‐form, are known for being hard yet brittle which limits further shape reconfiguration. In this work, a combinatorial process of ceramic robocasting and photopolymerization is demonstrated to produce either flexible and/or stretchable ceramic green‐body (Flex‐Body or Stretch‐Body) that can undergo a postprinting reconfiguration process. Secondary shaping may proceed through: i) self‐assembly‐assisted shaping and ii) mold‐assisted shaping process, which allows a well‐controlled ceramic structure morphology. With a proposed well‐controlled thermal heating process, the ceramic Sintered‐Body can achieve >99.0% theoretical density with good mechanical rigidity. Complex and dense ceramic articles with fine features down to 65 μm can be fabricated. When combined with a multi‐nozzle deposition process, i) self‐shaping ceramic structures can be realized through anisotropic shrinkage induced by suspensions' composition variation and ii) technical and functional multiceramic structures can be fabricated. The simplicity of the proposed technique and its inexpensive processing cost make it an attractive approach for fabricating geometrically complex ceramic articles with unique macrostructures, which complements the existing state of‐the‐art ceramic additive manufacturing techniques.  相似文献   

4.
In this study we report on the optimization of the contact resistance by surface treatment in short‐channel bottom‐contact OTFTs based on pentacene as semiconductor and SiO2 as gate dielectric. The devices have been fabricated by means of nanoimprint lithography with channel lengths in the range of 0.3 μm < L < 3.0 μm. In order to reduce the contact resistance the Au source‐ and drain‐contacts were subjected to a special UV/ozone treatment, which induced the formation of a thin AuOx layer. It turned out, that the treatment is very effective (i) in decreasing the hole‐injection barrier between Au and pentacene and (ii) in improving the morphology of pentacene on top of the Au contacts and thus reducing the access resistance of carriers to the channel. Contact resistance values as low as 80 Ω cm were achieved for gate voltages well above the threshold. In devices with untreated contacts, the charge carrier mobility shows a power‐law dependence on the channel length, which is closely related to the contact resistance and to the grain‐size of the pentacene crystallites. Devices with UV/ozone treated contacts of very low resistance, however, exhibit a charge carrier mobility in the range of 0.3 cm2 V–1 s–1 < μ < 0.4 cm2 V–1 s–1 independent of the channel length.  相似文献   

5.
A composite image is shown that highlights examples of device architectures that either incorporate or exploit polymer‐embedded metallic microstructures. In work reported by Nuzzo and co‐workers on p. 557, new applications of soft lithography, in conjunction with advanced forms of multilayer metallization, are used to construct these exceptionally durable structures. They are suitable for use in non‐planar lithographic patterning, and as device components finding applications ranging from microelectronics to Lab‐on‐a‐Chip analytical systems. This article describes the fabrication of durable metallic patterns that are embedded in poly(dimethylsiloxane) (PDMS) and demonstrates their use in several representative applications. The method involves the transfer and subsequent embedding of micrometer‐scale gold (and other thin‐film material) patterns into PDMS via adhesion chemistries mediated by silane coupling agents. We demonstrate the process as a suitable method for patterning stable functional metallization structures on PDMS, ones with limiting feature sizes less than 5 μm, and their subsequent utilization as structures suitable for use in applications ranging from soft‐lithographic patterning, non‐planar electronics, and microfluidic (lab‐on‐a‐chip, LOC) analytical systems. We demonstrate specifically that metal patterns embedded in both planar and spherically curved PDMS substrates can be used as compliant contact photomasks for conventional photolithographic processes. The non‐planar photomask fabricated with this technique has the same surface shape as the substrate, and thus facilitates the registration of structures in multilevel devices. This quality was specifically tested in a model demonstration in which an array of one hundred metal oxide semiconductor field‐effect transistor (MOSFET) devices was fabricated on a spherically curved Si single‐crystalline lens. The most significant opportunities for the processes reported here, however, appear to reside in applications in analytical chemistry that exploit devices fabricated using the methods of soft lithography. Toward this end, we demonstrate durably bonded metal patterns on PDMS that are appropriate for use in microfluidic, microanalytical, and microelectromechanical systems. We describe a multilayer metal‐electrode fabrication scheme (multilaminate metal–insulator–metal (MIM) structures that substantially enhance performance and stability) and use it to enable the construction of PDMS LOC devices using electrochemical detection. A polymer‐based microelectrochemical analytical system, one incorporating an electrode array for cyclic voltammetry and a microfluidic system for the electrophoretic separation of dopamine and catechol with amperometric detection, is demonstrated.  相似文献   

6.
A facile, high‐resolution patterning process is introduced for fabrication of electrolyte‐gated transistors (EGTs) and circuits using a photo‐crosslinkable ion gel and stencil‐based screen printing. The photo‐crosslinkable gel is based on a triblock copolymer incorporating UV‐sensitive terminal azide functionality and a common ionic liquid. Using this material in conjunction with conventional photolithography and stenciling techniques, well‐defined 0.5–1 μm thick ion gel films are patterned on semiconductor channels as narrow as 10 μm. The resulting n‐type ZnO EGTs display high electron mobility (>2 cm2 Vs?1) and on/off current ratios (>105). Further, EGT‐based inverters exhibit static gains >23 at supply voltages below 3 V, and five‐stage EGT ring oscillator circuits display dynamic propagation delays of 50 μs per stage. In general, the screen printing and photo‐crosslinking strategy provides a clean room‐compatible method to fabricate EGT circuits with improved sensitivity (gain) and computational power (gain × oscillating frequency). Detailed device analysis indicates that significantly shorter delay times, of order 1 μs, can be obtained by improving the ion gel conductance.  相似文献   

7.
The rational design of high‐performance flexible pressure sensors attracts attention because of the potential applications in wearable electronics and human–machine interfacing. For practical applications, pressure sensors with high sensitivity and low detection limit are desired. Here, ta simple process to fabricate high‐performance pressure sensors based on biomimetic hierarchical structures and highly conductive active membranes is presented. Aligned carbon nanotubes/graphene (ACNT/G) is used as the active material and microstructured polydimethylsiloxane (m‐PDMS) molded from natural leaves is used as the flexible matrix. The highly conductive ACNT/G films with unique coalescent structures, which are directly grown using chemical vapor deposition, can be conformably coated on the m‐PDMS films with hierarchical protuberances. Flexible ACNT/G pressure sensors are then constructed by putting two ACNT/G/PDMS films face to face with the orientation of the ACNTs in the two films perpendicular to each other. Due to the unique hierarchical structures of both the ACNT/G and m‐PDMS films, the obtained pressure sensors demonstrate high sensitivity (19.8 kPa?1, <0.3 kPa), low detection limit (0.6 Pa), fast response time (<16.7 ms), low operating voltage (0.03 V), and excellent stability for more than 35 000 loading–unloading cycles, thus promising potential applications in wearable electronics.  相似文献   

8.
A new method for direct patterning of organic optoelectronic/electronic devices using a reconfigurable and scalable printing method is reported by Vladimir Bulovic and co‐workers on p. 2722. The printing technique is applied to the fabrication of high‐resolution printed organic light emitting devices (OLEDs) and organic field effect transistors (OFETs). Remarkably, the final print‐deposited films are evaporated onto the substrate (rather than solvent printed), giving high‐quality, solvent‐free, molecularly flat structures that match the performance of comparable high‐performance unpatterned films. We introduce a high resolution molecular jet (MoJet) printing technique for vacuum deposition of evaporated thin films and apply it to fabrication of 30 μm pixelated (800 ppi) molecular organic light emitting devices (OLEDs) based on aluminum tris(8‐hydroxyquinoline) (Alq3) and fabrication of narrow channel (15 μm) organic field effect transistors (OFETs) with pentacene channel and silver contacts. Patterned printing of both organic and metal films is demonstrated, with the operating properties of MoJet‐printed OLEDs and OFETs shown to be comparable to the performance of devices fabricated by conventional evaporative deposition through a metal stencil. We show that the MoJet printing technique is reconfigurable for digital fabrication of arbitrary patterns with multiple material sets and high print accuracy (of better than 5 μm), and scalable to fabrication on large area substrates. Analogous to the concept of “drop‐on‐demand” in Inkjet printing technology, MoJet printing is a “flux‐on‐demand” process and we show it capable of fabricating multi‐layer stacked film structures, as needed for engineered organic devices.  相似文献   

9.
The fabrication of high‐resolution nanostructures in both poly(p‐phenylene vinylene), PPV, and a crosslinkable derivative of poly(9,9′‐dioctylfluorene), F8, using scanning near‐field optical lithography, is reported. The ability to draw complex, reproducible structures with 65000 pixels and lateral resolution below 60 nm (< λ/5) is demonstrated over areas up to 20 μm × 20 μm. Patterning on length‐scales of this order is desirable for realizing applications both in organic nanoelectronics and nanophotonics. The technique is based on the site‐selective insolubilization of a precursor polymer under exposure to the confined optical field present at the tip of an apertured near‐field optical fiber probe. In the case of PPV, a leaving‐group reaction is utilized to achieve insolubilization, whereas the polyfluorene is insolubilized using a photoacid initiator to create a crosslinked network in situ. For PPV, resolubilization of the features is observed at high exposure energies. This is not seen for the crosslinked F8 derivative, r‐F8Ox, allowing us to pattern structures up to 200 nm in height.  相似文献   

10.
The fabrication of high‐resolution nanostructures in both poly(p‐phenylene vinylene), PPV, and a crosslinkable derivative of poly(9,9′‐dioctylfluorene), F8, using scanning near‐field optical lithography, is reported. The ability to draw complex, reproducible structures with 65000 pixels and lateral resolution below 60 nm (< λ/5) is demonstrated over areas up to 20 μm × 20 μm. Patterning on length‐scales of this order is desirable for realizing applications both in organic nanoelectronics and nanophotonics. The technique is based on the site‐selective insolubilization of a precursor polymer under exposure to the confined optical field present at the tip of an apertured near‐field optical fiber probe. In the case of PPV, a leaving‐group reaction is utilized to achieve insolubilization, whereas the polyfluorene is insolubilized using a photoacid initiator to create a crosslinked network in situ. For PPV, resolubilization of the features is observed at high exposure energies. This is not seen for the crosslinked F8 derivative, r‐F8Ox, allowing us to pattern structures up to 200 nm in height.  相似文献   

11.
We introduce a high resolution molecular jet (MoJet) printing technique for vacuum deposition of evaporated thin films and apply it to fabrication of 30 μm pixelated (800 ppi) molecular organic light emitting devices (OLEDs) based on aluminum tris(8‐hydroxyquinoline) (Alq3) and fabrication of narrow channel (15 μm) organic field effect transistors (OFETs) with pentacene channel and silver contacts. Patterned printing of both organic and metal films is demonstrated, with the operating properties of MoJet‐printed OLEDs and OFETs shown to be comparable to the performance of devices fabricated by conventional evaporative deposition through a metal stencil. We show that the MoJet printing technique is reconfigurable for digital fabrication of arbitrary patterns with multiple material sets and high print accuracy (of better than 5 μm), and scalable to fabrication on large area substrates. Analogous to the concept of “drop‐on‐demand” in Inkjet printing technology, MoJet printing is a “flux‐on‐demand” process and we show it capable of fabricating multi‐layer stacked film structures, as needed for engineered organic devices.  相似文献   

12.
Polycrystalline ZnS samples are studied using X‐ray diffraction and scanning electron microscopy including electron backscatter diffraction (EBSD). The material is industrially produced by a chemical vapor deposition process (CVD). Near the substrate, crystal growth leads to grains smaller than 50 μm in the cut plane. Elongated crystals with visible lengths of up to 400 μm are formed further from the substrate. These crystals are heavily twinned and exhibit Σ3 grain boundaries (i.e., the orientation of one {111}‐plane is constant while rotations of 60° around its normal occur). About 1000 μm from the substrate, the grain size shrinks to about 20 μm along an abrupt border; a continuous grain size transition is not observed. Gradual orientation changes within single grains occur and in some cases lead to the fragmentation of grains parallel to the direction of growth. This is preferably observed in smaller grains more than 1000 μm from the substrate. Twinning, on the other hand, predominantly occurs in the large grains near the substrate. Both mechanisms should contribute to stress minimization in the sample. Textures of the analyzed surfaced indicate a general <001>‐orientation perpendicular to the substrate and thus parallel to the direction of crystal growth.  相似文献   

13.
Graphene‐silicon based configurations are attracting great attention for their potential application as electronics and optoelectronics. For their practical use, it is still limited by the configuration fabrication process. In this paper, a catalyst‐free method is reported to directly grow nanographene on silicon covered with a thin oxide layer to form nanographene‐oxide‐silicon configurations. Compared with previously reported nanographene‐silicon Schottky junctions, the nanographene‐oxide‐silicon structures exhibit a high performance on electronic and photovoltaic properties. The reverse leakage current of the nanographene‐oxide‐silicon is suppressed from over 10?5 A down to 10?8 A and the rectifier ratio is greatly enhanced from less than 5 up to 103. The photovoltage is enhanced over 50 times. The nanographene‐oxide‐silicon structures exhibit especially ultrasensitive to weak light at a photovoltage working mode, which exceeds up to 106 V/W at the light power of 0.025 μW. Due to the source material for nanographene is photoresist and the fabrication process is mainly based on the current‐used photolithography and silicon technique, the developed nanographene‐oxide‐silicon structures are very easy for device fabrication, integration, and miniaturization, and could be a promising way to produce metal‐free graphene‐silicon based electronics and optoelectronics for commercial use.  相似文献   

14.
Thioether derivatives with 1–4 thioether moieties were used as inks in microcontact printing on gold for the reproduction of patterns as they combine good monolayer quality with synthetic versatility, and high molecular weights. Self‐assembled monolayers (SAMs) on gold of compounds 1 and 2 had a quality comparable to SAMs of decanethiol, both regarding monolayer order and etch resistance. Etch resistances of SAMs of 3 and 4 were lower. Resulting structures after etching of patterned SAMs using 1 , 2 , and 3 were of good quality for patterns with feature sizes on the same stamp ranging from 1–200 μm. Patterns of 4 were not reproduced. Overall, compounds 1 and 2 are good candidates for low‐diffusion inks.  相似文献   

15.
The ability to synthesize plasmonic nanomaterials with well‐defined structures and tailorable size is crucial for exploring their potential applications. Gold nanoplates (AuNPLs) exhibit appealing structural and optical properties, yet their applications are limited by difficulties in thickness control. Other challenges include a narrow range of tunability in size and surface plasmon resonance, combined with a synthesis conventionally involving cytotoxic cetyltrimethylammonium (CTA) halide surfactant. Here, a one‐step, high‐yield synthesis of single‐crystalline AuNPLs is developed, based on the combined use of two structure‐directing agents, methyl orange and FeBr3, which undergo preferential adsorption onto different crystalline facets of gold. The obtained AuNPLs feature high shape homogeneity that enables mesoscopic self‐assembly, broad‐range tunability of dimensions (controlled thickness from ≈7 to ≈20 nm, accompanied by modulation of the edge length from ≈150 nm to ≈2 µm) and plasmonic properties. These merits, coupled with a preparation free of CTA‐halide surfactants, have facilitated the exploration of various uses, especially in bio‐related areas. For example, they are demonstrated as biocompatible photothermal agents for cell ablation in NIR I and NIR II windows. This work paves the way to the innovative fabrication of anisotropic plasmonic nanomaterials with desired attributes for wide‐ranging practical applications.  相似文献   

16.
A high‐resolution elastically stretchable microelectrode array (SMEA) for interfacing with neural tissue is described. The SMEA consists of an elastomeric substrate, such as poly(dimethylsiloxane) (PDMS), elastically stretchable gold conductors, and an electrically insulating encapsulating layer in which contact holes are opened. We demonstrate the feasibility of producing contact holes with 40 μm × 40 μm openings, show why the adhesion of the encapsulation layer to the substrate is weakened during contact hole fabrication, and provide remedies. These improvements result in greatly increased fabrication yield and reproducibility. An SMEA with 28 microelectrodes was fabricated. The contact holes (100 μm × 100 μm) in the encapsulation layer are only ~10% the size of the previous generation, allowing a larger number of microelectrodes per unit area, thus affording the capability to interface with a smaller neural population per electrode. This new SMEA is used to record spontaneous and evoked activity in organotypic hippocampal tissue slices at 0% strain before stretching, at 5% and 10% equibiaxial strain, and again at 0% strain after relaxation. Stimulus–response curves at each strain level are measured. The SMEA shows excellent biocompatibility for at least two weeks.  相似文献   

17.
The separation of oil–water mixtures in highly acidic, alkaline, and salty environment remains a great challenge. Simple, low‐cost, efficient, eco‐friendly, and easily scale‐up processes for the fabrication of novel materials to effective oil–water separation in highly acidic, alkaline, and salty environment, are urgently desired. Here, a facile approach is reported for the fabrication of stable hydrogel‐coated filter paper which not only can separate oil–water mixture in highly acidic, alkaline, and salty environment, but also separate surfactant‐stabilized emulsion. The hydrogel‐coated filter paper is fabricated by smartly crosslinking filter paper with hydrophilic polyvinyl alcohol through a simple aldol condensation reaction with glutaraldehyde as a crosslinker. The resultant multiple crosslinked networks enable the hydrogel‐coated filter paper to tolerate high acid, alkali, and salt up to 8 m H2SO4, 10 m NaOH, and saturated NaCl. It is shown that the hydrogel‐coated filter paper can separate oil–water mixtures in highly acidic, alkaline, and salty environment and oil‐in‐water emulsion environment, with high separation efficiency (>99%).  相似文献   

18.
Manipulation of light using subwavelength waveguides is a key technology in the development of miniaturized photonic circuits, which possess various advantages over their electronic counterparts. The novel approach presented for such waveguiding involves the propagation of exciton polaritons (EPs), which are quasi‐particles formed by strong exciton–photon coupling, along organic dye nanofibers. A self‐assembled nanofiber of thiacyanine (TC) with a width of ≈200 nm propagates the EPs created by an optical excitation over a submillimeter‐scale distance and passes through a bend with a micrometer‐scale radius with low bending loss. To demonstrate the remarkable potential of EP‐based miniaturized photonic circuits, asymmetric Mach–Zehnder interferometers (AMZIs) are fabricated with TC nanofibers by micromanipulation. The AMZIs with a footprint of ≈20 μm × 20 μm exhibit a visibility of nearly unity and function as channel drop filters with the considerably high extinction ratio of up to ≈15 dB. Such high‐performance and ultracompact channel drop filters operating in the visible wavelength region have rarely been developed with other waveguide technologies. The coherent properties of the EPs in the nanofibers are investigated using time‐resolved experiments. The coherent properties provide useful information for designing EP‐based photonic circuits and for understanding EP dynamics in a nanofiber.  相似文献   

19.
Successful engineering of functional tissues requires the development of three‐dimensional (3D) scaffolds that can provide an optimum microenvironment for tissue growth and regeneration. A new class of 3D scaffolds with a high degree of organization and unique topography is fabricated from polyacrylamide hydrogel. The hydrogel matrix is molded by inverted colloidal crystals made from 104 μm poly(methyl methacrylate) spheres. The topography of the scaffold can be described as hexagonally packed 97 μm spherical cavities interconnected by a network of channels. The scale of the long‐range ordering of the cavities exceeds several millimeters. In contrast to analogous material in the bulk, hydrogel shaped as an inverted opal exhibits much higher swelling ratios; its swelling kinetics is an order of magnitude faster as well. The engineered scaffold possesses desirable mechanical and optical properties that can facilitate tissue regeneration while allowing for continuous high‐resolution optical monitoring of cell proliferation and cell–cell interaction within the scaffold. The scaffold biocompatibility as well as cellular growth and infiltration within the scaffold were observed for two distinct human cell lines which were seeded on the scaffold and were tracked microscopically up to a depth of 250 μm within the scaffold for a duration of up to five weeks. Ease of production, a unique 3D structure, biocompatibility, and optical transparency make this new type of hydrogel scaffold suitable for most challenging tasks in tissue engineering.  相似文献   

20.
High‐capacitance bilayer dielectrics based on atomic‐layer‐deposited HfO2 and spin‐cast epoxy are used with networks of single‐walled carbon nanotubes (SWNTs) to enable low‐voltage, hysteresis‐free, and high‐performance thin‐film transistors (TFTs) on silicon and flexible plastic substrates. These HfO2–epoxy dielectrics exhibit excellent properties including mechanical flexibility, large capacitance (up to ca. 330 nF cm–2), and low leakage current (ca. 10–8 A cm–2); their low‐temperature (ca. 150 °C) deposition makes them compatible with a range of plastic substrates. Analysis and measurements of these dielectrics as gate insulators in SWNT TFTs illustrate several attractive characteristics for this application. Their compatibility with polymers used for charge‐transfer doping of SWNTs is also demonstrated through the fabrication of n‐channel SWNT TFTs, low‐voltage p–n diodes, and complementary logic gates.  相似文献   

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