Concentration effect of γ‐glycidoxypropyltrimethoxysilane on the mechanical properties of glass fiber–epoxy composites

In this study, glass fibers were modified using γ‐glycidoxypropyltrimethoxysilane of different concentrations to improve the interfacial adhesion at interfaces between fibers and matrix. Effects of γ‐glycidoxypropyltrimethoxysilane on mechanical properties and fracture behavior of glass fiber/epoxy composites were investigated experimentally. Mechanical properties of the composites have been investigated by tensile tests, short beam tests, and flexural tests. The short‐beam method was used to measure the interlaminar shear strength (ILSS) of laminates. The tensile and flexural properties of composites were characterized by tensile and three‐point bending tests, respectively. The fracture surfaces of the composites were observed with a scanning electron microscope. On comparing the results obtained for the different concentrations of silane solution, it was found that the 0.5% GPS silane treatment provided the best mechanical properties. The ILSS value of heat‐cleaned glass fiber reinforced composite is enhanced by ∼59% as a result of the glass fiber treatment with 0.5% γ‐GPS. Also, an improvement of about 37% in tensile strength, about 78% in flexural strength of the composite with the 0.5% γ‐GPS treatment of glass fibers was observed. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Short‐beam and three‐point‐bending tests for the study of shear and flexural properties in unidirectional‐fiber‐reinforced epoxy composites

The bending properties of composite materials are often characterized with simply supported beams under concentrated loads. The results from such tests are commonly based on homogeneous beam equations. For laminated materials, however, these formulas must be modified to account for the stacking sequence of the individual plies. The horizontal shear test with a short‐beam specimen in three‐point bending appears suitable as a general method of evaluation for the shear properties in fiber‐reinforced composites because of its simplicity. In the experimental part of this work, the shear strength of unidirectional‐glass‐fiber‐reinforced epoxy resin composites was determined in different fiber directions with the short‐beam three‐point‐bending test. Also, the elastic constants and flexural properties of the same materials were determined from bending experiments carried out on specimens in the 0, 15, 30, 45, 60, 75, and 90° fiber directions with high span–thickness ratios. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 63–74, 2004     

Self‐healing and interfacially toughened carbon fibre‐epoxy composites based on electrospun core–shell nanofibres

Dual components of a self‐healing epoxy system comprising a low viscosity epoxy resin, along with its amine based curing agent, were separately encapsulated in a polyacrylonitrile shell via coaxial electrospinning. These nanofiber layers were then incorporated between sheets of carbon fiber fabric during the wet layup process followed by vacuum‐assisted resin transfer molding to fabricate self‐healing carbon fiber composites. Mechanical analysis of the nanofiber toughened composites demonstrated an 11% improvement in tensile strength, 19% increase in short beam shear strength, 14% greater flexural strength, and a 4% gain in impact energy absorption compared to the control composite without nanofibers. Three point bending tests affirmed the spontaneous, room temperature healing characteristics of the nanofiber containing composites, with a 96% recovery in flexural strength observed 24 h after the initial bending fracture, and a 102% recovery recorded 24 h after the successive bending fracture. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44956.     

Barrier properties for short‐fiber‐reinforced epoxy foams

The barrier properties of short‐fiber‐reinforced epoxy foam are characterized and compared with unreinforced epoxy foam in terms of moisture absorption, flammability properties, and impact properties. Compression and shear properties are also included to place in perspective the mechanical behavior of these materials. Compared with conventional epoxy foam, foam reinforced with aramid fibers exhibits higher moisture absorption and lower diffusion, while glass‐fiber‐reinforced foam is significantly stiffer and stronger. In addition, the polymeric foam composites studied present superior fire‐resistance compared with conventional epoxy foam systems. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3266–3272, 2006     

Physical and mechanical properties of pultruded composites containing fillers and low profile additives

This article deals with the effect of fillers and additives content on the physical and mechanical properties of unidirectional pultruded glass/polyester composites. The physical characterization consisted of determining the void volume fraction (Vv), density, shrinkage ratio, coefficient of thermal expansion (CTE), and dynamic mechanical properties. The mechanical tests consisted of three‐point‐bending tests under static, impact, and fatigue loading. The low profile additive (LPA) has been found to compensate the cure shrinkage by microvoid formation. Dynamic mechanical analysis measurements show that the LPA slightly lowers the glass transition temperature Tg and increases the internal damping Tan δ. The transverse coefficient of thermal expansion was found to be sensitive to the LPA content. Three‐point bending tests show that the interlaminar shear strength (ILSS) is slightly sensitive to the fillers and LPA content, but the flexural strength is not affected. Impact test results on short beam shear and flexural specimens show the same behavior as in the static tests except that the LPA content has a detrimental effect on the flexural impact properties. The fatigue tests performed show that the effect of fillers is not significant, while the LPA effect is mixed. It seems that there is an LPA content for which the fatigue resistance is maximized. Finally, the wide range of behaviors and span‐to‐depth ratios investigated suggest that the ILSS as measured according to the ASTM 2344 recommendations can be largely misleading because of the unavoidable compressive yielding under the loading nose. For the materials investigated, higher span‐to‐depth ratio are more representative of the ILSS. POLYM. COMPOS., 27:71–81, 2006. © 2005 Society of Plastics Engineers     

Amino‐functionalization of carbon fibers through electron‐beam irradiation technique

Amino‐functinonalized carbon fibers were achieved via electron‐beam (EB) irradiation in Diethylenetriamine (DETA) solution and triethylene tetramine (TETA) solution at 200 kGy. Different graft monomer concentrations were investigated to find the optimal concentration of each graft monomer. X‐ray photoelectron spectroscopy, scanning electron microscopy, and Raman spectroscopy were applied to investigate chemical composition and functional groups, topography and disorder degree of amino‐functionalized carbon fibers surface. Meanwhile, adsorption ability and interfacial adhesion between modified carbon fibers and epoxy resin were determined by TGA and interlaminar shear strength (ILSS). It is found that amino‐functionalized carbon fibers which had rougher and more active surface performed better adsorption ability on epoxy resin than untreated fibers. The optimal ILSS values of carbon fiber (treated with DETA and TETA) reinforced composites were 21.37 MPa and 18.28 MPa, which were much higher than that of untreated fiber reinforced composites. The comprehensive results demonstrated that in this condition, the optimal grafting concentrations of both DETA and TETA were 1.5 mol/L. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40274.     

Effects of compaction and UV exposure on performance of acrylate/glass‐fiber composites cured layer by layer

With an aim to reducing manufacturing costs, in general and specifically to provide a solution to the thick laminate curing depth issue for composite materials, UV curing technology was combined with a fiber placement process to fabricate acrylate/glass‐fiber composites. A novel layer‐by‐layer UV in situ curing method was employed in this article and interlaminar shear strength (ILSS) tests and SEM were used to evaluate the effect of processing parameters, including compaction force and UV exposure dose, on ILSS. The SEM images from short‐beam strength test samples and the results of ILSS showed that the fibers' distribution was uniform in the cured matrix resin resulting from the compaction forces and that beneficially influenced the ILSS of the composite greatly. However, the matrix resin produced large shrinkage stresses when it reached a high degree of conversion (DC) in one‐step, which resulted in poor interlaminar adhesion. In addition, the fast curing speed of UV on the composite resulted in poor wetting between fiber and resin, and accordingly resulted in lower ILSS. To overcome these problems and obtain high ILSS value composites, an optimized compaction force and UV exposure dose were determined experimentally. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Enhancement of interlaminar fracture toughness of carbon fiber–epoxy composites using polyamide‐6,6 electrospun nanofibers

In this study, carbon fiber–epoxy composites are interleaved with electrospun polyamide‐6,6 (PA 66) nanofibers to improve their Mode‐I fracture toughness. These nanofibers are directly deposited onto carbon fabrics before composite manufacturing via vacuum infusion. Three‐point bending, tensile, compression, interlaminar shear strength, Charpy impact, and double cantilever beam tests are performed on the reference and PA 66 interleaved specimens to evaluate the effects of PA 66 nanofibers on the mechanical properties of composites. To investigate the effect of nanofiber areal weight density (AWD), nanointerlayers with various AWD are prepared by changing the electrospinning duration. It is found that the electrospun PA 66 nanofibers are very effective in improving Mode‐I toughness and impact resistance, compressive strength, flexural modulus, and strength of the composites. However, these nanofibers cause a decrease in the tensile strength of the composites. The glass‐transition temperature of the composites is not affected by the addition of PA 66 nanofibers. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45244.     

Influence of environmental conditioning on the shear behavior of poly(phenylene sulfide)/glass fiber composites

Advanced thermoplastic composites are an alternative because of their ease of processing and storage. Poly(phenylene sulfide) (PPS) stands out among these materials because of its structural characteristics; for instance, it provides size, shape, and thermal stability, low moisture absorption, excellent chemical resistance, and good mechanical properties, including flexure, strength, and shear properties, compared to thermoset composites. Thus, the objective of this study was to evaluate the influence of environmental conditioning on the shear strength behavior of PPS/glass fiber composites. For this reason, first, some samples were treated to UV‐light exposure in a chamber. Other samples were immersed in seawater and hygrothermal baths simultaneously. They were tested with the interlaminar shear strength (ILSS) and Iosipescu shear test methods. The shear values obtained for the treated samples were compared against the dry sample values. For all samples tested with the ILSS and Iosipescu methods, the results indicate that the PPS/glass fiber composites presented a decrease in shear strength after they were submitted to hygrothermal and seawater solution conditioning. The moisture absorption was not uniform throughout the material, and wet conditioning induced strong matrix plasticization, which reduced the shear strength values of the laminates. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Resin modification on interlaminar shear property of carbon fiber/epoxy/nano‐CaCO3 hybrid composites

Epoxy resin was modified by adding a silane coupling agent/nano‐calcium carbonate master batch. Then, samples of binary carbon fiber/epoxy composites and ternary fiber/nano‐CaCO₃/epoxy were prepared by hot press process. The interlaminar shear strength (ILSS) of the carbon fiber/epoxy composites was investigated and the results indicate that introduction of the treated nano‐CaCO₃ enhances ILSS obviously. In particular, the addition of 4 wt% nano‐CaCO₃ leads to 36.6% increase in the ILSS for the composite. The fracture surfaces of the carbon fiber/epoxy composites and the mechanical properties of epoxy resin cast are examined and both of them are employed to explain the change of ILSS. The results show that the change of ILSS is primarily due to an increase of the epoxy matrix strength and an increase of the fiber/epoxy interface. The bifurcation of propagating cracks, stress transfer, and cavitation are deduced for the reasons of strengthening and toughening effect of nano‐CaCO₃ particles. POLYM. COMPOS., 38:2035–2042, 2017. © 2015 Society of Plastics Engineers     

Experimental characterization of traditional composites manufactured by vacuum‐assisted resin‐transfer molding

The primary purpose of this study is to investigate the anisotropic behavior of different glass‐fabric‐reinforced polyester composites. Two commonly used types of traditional glass fabrics, woven roving fabric and chopped strand mat, have been used. Composite laminates have been manufactured by the vacuum infusion of polyester resin into the fabrics. The effects of geometric variables on the composite structural integrity and strength are illustrated. Hence, tensile and three‐point‐bending flexural tests have been conducted at different off‐axial angles (0, 45, and 90°) with respect to the longitudinal direction. In this study, an important practical problem with fibrous composites, the interlaminar shear strength as measured in short‐beam shear tests, is discussed. The most significant result deduced from this investigation is the strong correlation between the changes in the interlaminar shear strength values and fiber orientation angle in the case of woven fabric laminates. Extensive photographs of fractured tensile specimens resulting from a variety of uniaxial loading conditions are presented. Another aim of this work is to investigate the interaction between the glass fiber and polyester matrix. The experiments, in conjunction with scanning electron photomicrographs of fractured surfaces of composites, are interpreted in an attempt to explain the interaction between the glass fiber and polyester. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Three‐dimensionally braided carbon fiber–epoxy composites,a new type of material for osteosynthesis devices. I. Mechanical properties and moisture absorption behavior

In recent years, three‐dimensionally (3D) braided composites have attracted a great deal of attention because of their high‐impact damage tolerance and fatigue life, superior fracture toughness, and so forth, and have been used in aeronautics, military, and transportation. These advantages make them strong candidates for osteosynthesis devices. In this study, 3D braided carbon fiber–epoxy (C_3D/EP) composites were produced via a simple vacuum impregnation technique. The load‐deflection curve, mechanical properties, and influence of fiber volume fraction, braiding angle, and axial reinforcing fibers were examined to determine their suitability for internal fixation devices. It is found that the C_3D/EP composites have excellent toughness and do not show brittleness when fractured because of their relatively high void content. The flexural, shear, and impact strengths of the C_3D/EP composites are excellent. It was shown that a C_3D/EP composite with a stiffness similar to load‐bearing bones can be made while maintaining enough strength. It is concluded that a relatively higher void content and braiding angle is more suitable for the C_3D/EP composites from the viewpoint of requirements of fracture fixation materials. The moisture absorption behavior and changes in mechanical properties caused by moisture uptake were evaluated. Results show that absorbed moisture slightly decreases mechanical properties of the C_3D/EP composites. Contrary to the unreinforced epoxy, the moisture absorption behavior of the C_3D/EP composites cannot be described with Fick's law of diffusion, probably because of the presence of voids and/or 3D fiber structure. The exact mechanisms should be proposed in further investigations. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1031–1039, 2002     

Improvement in the bonding strength of laminated composites by using air‐textured core‐and‐effect glass yarns

Delamination is the most common failure mode in laminated composites due to the reduced strength in the through‐the‐thickness direction. Air‐jet texturing was used to produce bulk and loops in the yarn, which provides more surface contact between the fibers and the resin. The development of core‐and‐effect textured glass yarns and the effect of texturing parameters were presented in the previous article. This article describes the effect of texturing on the mechanical properties including tensile properties, flexure properties, interlaminar shear strength (ILSS) and fracture toughness (Mode I) of glass laminated composites. The composites of plain and twill weave fabrics were developed from both the textured and nontextured yarns. It was observed that the tensile properties decreased and the flexure properties remained unchanged after texturing. However, significant improvement was observed in ILSS and the Mode I fracture toughness of the composites after texturing. The bulkier, loopy structure of the textured yarn provided more surface contact between the fiber and the resin and significantly improved the bonding strength. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Improved thermomechanical properties of carbon fiber reinforced epoxy composite using amino functionalized XDCNT

Carbon fiber‐reinforced epoxy composites (CFEC) are fabricated infusing up to 0.40 wt % amino‐functionalized XD‐grade carbon nanotubes (XDCNT) using the compression molding process. Interlaminar shear strength (ILSS) and thermomechanical properties of these composites are evaluated through short beam shear and dynamic–mechanical thermal analysis tests. XDCNTs are infused into Epon 862 resin using a mechanical stirrer followed by sonication. After the sonication, the mixture was placed in a three roll milling processor for three successive cycles at 140 rpm for uniform dispersion of CNTs. Epikure W curing agent was then added to the resin using a high‐speed mechanical stirrer. Finally, the fiber was reinforced with the modified resin using the compressive mold. ILSS was observed to increase by 22% at 0.3 wt % XDCNT loading. Thermal properties, including storage modulus, glass transition temperature, and crosslink density demonstrated linear enhancement up to the 0.3 wt % XDCNT loading. Scanning electron microscopy revealed better interfacial bonding in the CNT‐loaded CFEC. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40709.     

Effects of hygrothermal aging on the thermal–mechanical properties of vinylester resin and its pultruded carbon fiber composites

Hygrothermal aging was carried out on vinyl ester (VE) resin cast and its pultruded carbon fiber reinforced composite (CF/VE) by immersing them in distilled water at 65 and 95°C. Hygrothermal aging effects on the samples were studied in terms of thermal–mechanical properties, as well as moisture absorption behavior, interfacial adhesion, and transverse mechanical properties. Moisture absorption behaviors of the VE casts and the CF/VE composites were characterized as Fickian behavior. Dynamic mechanical thermal analysis (DMTA) tests showed that the tan δ peak temperatures of the VE casts and CF/VE composites decreased with immersion time at 65 and 95°C. Moreover, there existed a splitting in the tan δ peaks at 95°C, which was reversible and could be recovered by dehydration. Three‐point flexural test indicated that flexural strengths of both the VE casts and the composites decreased by hygrothermal aging with a trend related to their moisture absorption behaviors, while flexural modulus of the composites was less affected. The ILSS of the CF/VE composites was also depressed by deterioration in interfacial adhesion, which was proved by the interfacial adhesion parameters, A and α. POLYM. COMPOS., 2009. © 2009 Society of Plastics Engineers     

Effects of polyhedral oligomeric silsesquioxane coatings on the interface and impact properties of carbon‐fiber/polyarylacetylene composites

Two kinds of polyhedral oligomeric silsesquioxane (POSS) coatings were used for the modification of the interface in carbon fiber (CF) reinforced polyarylacetylene (PAA) matrix composites. The effects of the organic–inorganic hybrid POSS coatings on the properties of the composites were studied with short‐beam‐bending, microdebonding, and impact tests. The interlaminar shear strength and interfacial shear strength showed that the POSS coatings resulted in an interfacial property improvement for the CF/PAA composites in comparison with the untreated ones. The impact‐test results implied that the impact properties of the POSS‐coating‐treated composites were improved. The stiffness of the interface created by the POSS coatings was larger than that of the fiber and matrix in the CF/PAA composites according to the force‐modulation‐mode atomic force microscopy test results. The rigid POSS interlayer in the composites enhanced the interfacial mechanical properties with a simultaneous improvement of the impact properties; this was an interesting phenomenon in the composite‐interface modification. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:5202–5211, 2006     

Mechanical characterization and fractography of glass fiber/polyamide (PA6) composites

The mechanical properties of the glass fiber reinforced Polyamide (PA6) composites made by prepreg tapes and commingled yarns were studied by in‐plane compression, short‐beam shear, and flexural tests. The composites were fabricated with different fiber volume contents (prepregs—47%, 55%, 60%, and commingled—48%, 48%, 49%, respectively) by using vacuum consolidation technique. To evaluate laminate quality in terms of fiber wet‐out at filament level, homogeneity of fiber/matrix distribution, and matrix/fiber bonding standard microscopic methods like optical microscopy and scanning electron microscopy (SEM) were used. Both commingled and prepreg glass fiber/PA6 composites (with V_f ∼ 48%) give mechanical properties such as compression strength (530–570 MPa), inter‐laminar shear strength (70–80 MPa), and transverse strength (80–90 MPa). By increasing small percentage in the fiber content show significant rise in compression strength, slight decrease in the ILSS and transverse strengths, whereas semipreg give very poor properties with the slight increase in fiber content. Overall comparison of mechanical properties indicates commingled glass fiber/PA6 composite shows much better performance compared with prepregs due to uniform distribution of fiber and matrix, better melt‐impregnation while processing, perfect alignment of glass fibers in the composite. This study proves again that the presence of voids and poor interface bonding between matrix/fiber leads to decrease in the mechanical properties. Fractographic characterization of post‐failure surfaces reveals information about the cause and sequence of failure. POLYM. COMPOS., 36:834–853, 2015. © 2014 Society of Plastics Engineers     

Comparison of mechanical properties of epoxy composites reinforced with stitched glass and carbon fabrics: Characterization of mechanical anisotropy in composites and investigation on the interaction between fiber and epoxy matrix

The primary purpose of the study is to evaluate and compare the mechanical properties of epoxy‐based composites having different fiber reinforcements. Glass and carbon fiber composite laminates were manufactured by vacuum infusion of epoxy resin into two commonly used noncrimp stitched fabric (NCF) types: unidirectional and biaxial fabrics. The effects of geometric variables on composite structural integrity and strength were illustrated. Hence, tensile and three‐point bending flexural tests were conducted up to failure on specimens strengthened with different layouts of fibrous plies in NCF. In this article, an important practical problem in fibrous composites, interlaminar shear strength as measured in short beam shear test, is discussed. The fabric composites were tested in three directions: at 0°, 45°, and 90°. In addition to the extensive efforts in elucidating the variation in the mechanical properties of noncrimp glass and carbon fabric reinforced laminates, the work presented here focuses, also, on the type of interactions that are established between fiber and epoxy matrix. The experiments, in conjunction with scanning electron photomicrographs of fractured surfaces of composites, were interpreted in an attempt to explain the failure mechanisms in the composite laminates broken in tension. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Effects of organo‐montmorillonite on the mechanical and morphological properties of epoxy/glass fiber composites

Epoxy composites filled with glass fiber and organo‐montmorillonite (OMMT) were prepared by the hand lay‐up method. The flexural properties of the epoxy/glass fiber/OMMT composites were characterized by a three‐point bending test. The flexural modulus and strength of epoxy/glass fiber were increased significantly in the presence of OMMT. The optimum loading of OMMT in the epoxy/glass fiber composites was attained at 3 wt%, where the improvement in flexural modulus and strength was approximately 66 and 95%, respectively. The fractured surface morphology of the epoxy/glass fiber/OMMT composites was investigated using field emission scanning electron microscopy. It was found that OMMT adheres on the epoxy/glass fiber interface, and this is also supported by evidence from energy dispersive X‐ray analysis. Copyright © 2007 Society of Chemical Industry     

Recycled milk pouch and virgin low‐density polyethylene/linear low‐density polyethylene based coir fiber composites

The viability of the thermomechanical recycling of postconsumer milk pouches [a 50 : 50 low‐density polyethylene/linear low‐density polyethylene (LDPE–LLDPE) blend] and their use as polymeric matrices for coir‐fiber‐reinforced composites were investigated. The mechanical, thermal, morphological, and water absorption properties of recycled milk pouch polymer/coir fiber composites with different treated and untreated fiber contents were evaluated and compared with those of virgin LDPE–LLDPE/coir fiber composites. The water absorption of the composites measured at three different temperatures (25, 45, and 75°C) was found to follow Fickian diffusion. The mechanical properties of the composites significantly deteriorated after water absorption. The recycled polymer/coir fiber composites showed inferior mechanical performances and thermooxidative stability (oxidation induction time and oxidation temperature) in comparison with those observed for virgin polymer/fiber composites. However, a small quantity of a coupling agent (2 wt %) significantly improved all the mechanical, thermal, and moisture‐resistance properties of both types of composites. The overall mechanical performances of the composites containing recycled and virgin polymer matrices were correlated by the phase morphology, as observed with scanning electron microscopy. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007