共查询到20条相似文献,搜索用时 171 毫秒
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《机械工程与自动化》2017,(5)
利用计算机仿真技术研究了薄壁壳体件挤压成形工艺的优化设计方法。首先,建立三维模型,通过对模型特点的分析确定了挤压成形方法;然后利用有限元软件对挤压成形工艺参数进行模拟仿真分析;最后,通过对仿真模拟参数的综合分析并参考实际工程需求,确立了合理的挤压成形工艺参数。 相似文献
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长轴类花键挤压成形极限研究 总被引:4,自引:0,他引:4
建立了长轴类花键无约束正挤压的力学条件,采用等挤压比流动模型对矩形花键挤压进行了上限分析,讨论了变形程度、凹模型腔尺寸、齿形参数、摩擦因子等对无约束正挤压挤压相对应力及成形极限的影响,给出了花键挤压相对应力的经验公式,为正确制定挤压工艺提供了理论依据。 相似文献
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基于DEFORM-3D仿真软件,分析了7075铝合金带筋杯形件反挤压成形过程,研究了挤压速度、扭转速度、坯料初始温度对成形过程的影响,通过正交试验获得最佳成形工艺参数,并将传统的挤压成形与扭转挤压成形进行对比。结果表明,在传统反挤压的基础上,扭转作用使得坯料成形所需载荷降低,金属内部等效应变分布更均匀,通过正交试验最终得到了优化后的成形工艺参数,为铝合金杯形件反挤压成形提供理论基础。 相似文献
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结合冷挤镦工艺的成形特点,对法兰轴零件进行冷挤镦工艺分析,计算毛坯尺寸及冷挤压镦力,并根据DEFORM软件模拟计算对法兰轴成形工艺进行优化。成形模具分为两步正挤压、一步反挤压与镦粗复合,凹模均采用三层预应力组合形式的凹模,凸模尾部锥面即可保证凹凸模的精准对中,又可保证成形零件的表面及内部质量。 相似文献
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2Cr13钢是一种马氏体不锈钢。退火后硬度较高。冷挤压很困难。介绍通过选择合理的温挤压工艺参数,研制高效的温挤压涂料等,成功地获得了良好的挤压件方法。 相似文献
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C.-T. Kwan C.-H. Fang C.-J. Chiu S.-W. Chen H.-W. Wen 《The International Journal of Advanced Manufacturing Technology》2004,23(3-4):190-196
In this paper, the finite element method is used to investigate the cold nosing process of partially laterally constrained metal tubes with a conical die from a tube billet. A series of simulations on the tube nosing using the FEM program ANSYS/LS-DYNA was carried out. The influences of the process parameters such as tube length, tube thickness, die fillet radius, die angle, friction factor, strength coefficient and strain hardening exponent of the billet material on the critical nosing ratio of the tube are analysed. Experiments were carried out with stainless steel SUS304 tube billets at room temperature, and the results of experiments were compared with the FEM calculations. 相似文献
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Chin-Tarn Kwan 《The International Journal of Advanced Manufacturing Technology》2005,26(9-10):983-990
In this paper, two process and die design methods for ball valve forming from stainless steel tubes are compared: one is the tube hydroforming method (THFM), and the other is the tube nosing method (TNSM). Simulations on hydraulic expansion, axial feeding, and tube nosing of the ball shell forming with the two methods using the program DEFORM-3D are carried out. The influence of the two methods on workpiece formability and wall thickness distribution of ball valve forming is examined. A tube nosing experiment is carried out with a SUS304 stainless steel tube at room temperature. An accepted product of ball valve satisfying the industrial demand is obtained using TNSM. 相似文献
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Wrought 6061 Al alloy exhibits the prospective applications in the form of tube extrusions. In this study, billets of 6061 Al alloy were extruded under optimized conditions by a novel technique namely portholes-equal channel angular pressing (P-ECAP) extrusion. This technique is different from the conventional extrusion as the dimension of the product is greater than that of the billet. The extruded tube produced by the method was characterized for their microstructure as well as for their physical and mechanical properties. The tube that was fabricated using P-ECAP die showed significant refinement in microstructure with improved mechanical properties outside the seam joint portion. However, the extrusion loads using porthole die were less compared to that in the conventional method by using columniform billet because of the decrease in billet dimension or extrusion ratio. Furthermore, microstructure at seam joints of 6061 Al alloy extrusion was discussed in detail in this study. Thus, the P-ECAP technique has significant potential for substantial energy saving. 相似文献
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针对弹体温成形实际生产过程中模具寿命低及壁厚差大的问题,通过对温成形工艺参数的分析,提出弹体温成形过程的改进方案,即在温挤压工步之前增加预成形工步,在温挤压工步之后增加变薄拉深工步.经对改进工艺的计算机模拟及实验验证表明,此改进的工艺能够减小壁厚差,降低凸模温升,延长凸模寿命. 相似文献
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Sung-Yuen Jung Myung-Chang Kang Chul Kim Chang-Ho Kim Young-June Chang Seungr-Moo Han 《The International Journal of Advanced Manufacturing Technology》2009,41(7-8):684-693
Much research has been carried out in the manufacturing of helical gears by cold forging or by extrusion. Although cold forging is applied to some bevel, spur, and helical gears, problems in connection with the reduction forming load and tool life still make it difficult for these methods to be commercialized. In this study, focusing on reducing a load in forming helical gears, the extrusion of helical gears by two-step process is proposed. This process is composed primarily of extruding a billet to a spur gear and then twisting the previous spur gear extruded to a helical gear. Cylindrical billets of Cr-Mo steel(SCM 415) and aluminium alloy(Al60 series) were used as specimen materials for the experiments. The maximum loads obtained by upper-bound analysis and FEM are compared with the results of experiments. The loads of the analysis have good agreements with those of the experiment. The newly proposed method can be used as an advanced technique that remarkably reduces the forming load and replaces the conventional forming. 相似文献
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通过对316L不锈钢焊接性能的分析、手工钨极氩弧焊焊接过程的控制、焊后进行无损检测、晶间腐蚀、力学性能等项目的数据分析,焊接接头的机械性能和耐腐蚀性达到了工艺要求,保证了316L不锈钢管的焊接质量,为广大焊接工作者提供参考。 相似文献
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为了解决常规螺杆钻具寿命短与微小尺寸螺杆钻具等壁厚定子难加工的问题,本文采用充液压制成形工艺加工微小尺寸等壁厚螺旋管,基于304不锈钢拉伸实验,建立了充液压制成形等壁厚螺旋管有限元模型,用数值模拟方法研究管件外径、壁厚、液压力大小、液压力加载路径、压制速度、摩擦系数对螺旋管质量的影响。结果表明,管件外径为51.8 mm,壁厚为5.3 mm时,螺旋管质量较好,最大液压力为650 MPa,液压力加载路径为路径5,模具挤压速度为0.429 m/s,摩擦因数不超过0.125时,螺旋管加工质量较好,导程误差近似为0,壁厚误差小于8%,平均厚度为5 mm,螺旋管中部壁厚误差小于3%。研究结果可为生产实际中微小尺寸等壁厚不锈钢螺旋管的成形工艺提供参考。 相似文献