共查询到18条相似文献,搜索用时 256 毫秒
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利用数值模拟技术,对低压铸造铝合金车轮的流动,流型过程进行了分析,应用表明,流动场数值模拟技术可以跟踪液态金属的充型形貌,分析各部位的压力分布,为优化铸造工艺、改进模具设计提供了有效的手段。 相似文献
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采用有限元法建立了铸件凝固过程的数学模型,考虑材料随温度变化的非线性因素和相变中结晶潜热问题,对铸造凝固过程进行了数值模拟,得到了铸件在凝固过程的瞬态温度场、温度梯度场的分布和变化规律。预测出了铸件可能出现缩孔、缩松等铸造缺陷的位置,结果表明模拟预测与生产验证结果基本一致。 相似文献
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《计算机集成制造系统》2016,(7)
针对目前钢锭铸造成形时常用的"瞬时充型、温度均匀"假设条件,提出一种基于正交试验设计、数值模拟及响应面法的铸造成形过程影响因素模拟与优化分析方法。以材料Cr5钢的6t钢锭铸造过程为研究对象,采用试验设计和数值模拟方法获取试验样本数据,运用极差分析得到各因素对响应指标的主次顺序。基于双三次插值算法的响应面建模方法,建立换热系数及预热温度与响应指标的回归响应面模型。基于响应面函数建立了一种对参数进行局部敏感性分析的方法,以修正试验结果。结果表明:为保证铸造成形过程影响因素模拟的精度和可靠性,提高钢锭的铸造质量,应考虑充型过程温度场变化对凝固过程的影响。 相似文献
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Waleed Abdul-Karem N. Green Khalid F. Al-Raheem 《The International Journal of Advanced Manufacturing Technology》2012,61(9-12):873-887
Understanding the mechanism of the vibration needed to fill thin section and clarifying the dominant control parameters of the vibration in thin wall investment casting are the keys to producing sound casting. The filling capability in thin wall investment casting method can be assessed by the metal head. It was found that the effect of the vibration on the metal head is markedly dependent on acceleration of applied vibration. Two potential mechanisms were observed from the experimental results during the filling process in thin wall casting: discontinuous propagation flow in vibration conditions and continuous propagation flow without vibration. These mechanisms can modify the contact angles between liquid metal and a wall of the mold. Experiments also showed that two features of the transition can be observed from the front of the morphology: coherent liquid metal front, this occurs in thin wall investment casting when the acceleration due to vibration is less than (1?g) and jetting at the free surface, this occurs in thin wall investment casting when the acceleration due to vibration exceeds 1?g. 相似文献
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N. Thammachot P. Dulyapraphant E. L. J. Bohez 《The International Journal of Advanced Manufacturing Technology》2013,67(1-4):797-810
The first requirement of all casting processes is complete filling without any defects after solidification. However, casting defects often occur in casting processes, especially incomplete filling. The causes of incomplete filling are related to poor gating system, incorrect pouring, and molding temperature. A suitable shape and dimension of gating system will increase the melt flow while it is feeding into mold cavity by eliminating excessive pouring and molding temperature. The objective of this study is to develop a new design of gating system for eliminating incomplete filling. The new shape and dimension of pouring cup, main sprue, and sprue base are proposed and investigated. The computational flow model is solved with the aid of computer simulation. The targets of an optimum solution are increasing the efficiency of metal flow and reducing turbulence. The experiments are conducted to validate the simulation data. The results of this study will aid in the elimination of casting defects and increase the productivity. 相似文献
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A new shell casting process based on expendable pattern with vacuum and low-pressure casting for aluminum and magnesium alloys 总被引:1,自引:1,他引:0
Wenming Jiang Zitian Fan Defeng Liao Xuanpu Dong Zhong Zhao 《The International Journal of Advanced Manufacturing Technology》2010,51(1-4):25-34
A new shell casting process, with the adoption of the foam pattern of lost foam casting (LFC) as prototype and the combination of the thin shell fabrication technology of investment casting and vacuum and low-pressure casting process, was proposed for manufacturing complicated and thin-walled aluminum and magnesium alloy precision castings. Loose-sand uniting vacuum was used in the new process to further reinforce the thin shell, and the new process proves to be a process with simple process, low cost, and high thin shell strength. Because the molten metal filling and solidification are completed under air pressure and vacuum level, the filling capability and feeding capacity of the molten metal are greatly improved, and the castings become denser. This paper mainly investigated the fabrication technology of thin shell based on foam pattern prototype, the removing foam and roasting shell process and vacuum and low-pressure casting process. The few-layer compound thin shell of silica sol–sodium silicate was adopted for the new process. Removing foam pattern was carried out at 250°C for 30 min, and the shell was roasted at 800°C for 1 h. Combined with the vacuum and low-pressure casting process, this new shell casting process has successfully produced thin wall and complex aluminum and magnesium alloy parts with high quality. In addition, comparisons in terms of filling ability, microstructure, mechanical properties, porosity, and surface roughness among this new shell casting, gravity casting, and LFC were also made to show the characterization of this new shell casting process. 相似文献
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Tiebao Yang Henry Hu Xiang Chen Yeou-li Chu Patrick Cheng 《The International Journal of Advanced Manufacturing Technology》2007,33(3-4):277-284
In high pressure die casting processes, a die plays a critical role in removing heat from the molten metal during the cavity
filling and solidification stages. Proper control of die temperature is essential for producing superior quality components
and yielding high production rates. In this paper, a computerized intelligent real-time monitoring and control system (IRMCS)
is developed for die casting processes involving cooling of a die with multiple channels. A local temperature controller is
designed to monitor temperature signals from the die insert and flow rate signals from the cooling lines. The performance
of the controller is evaluated, and the effect of the controller on local temperature and heat transfer of casting dies is
analyzed. The experimental results obtained from a laboratory die casting process simulator indicate that the developed control
system is capable of adjusting the desired supply of cooling water into multiple cooling lines, which effectively controls
the local temperature of the die insert within a given range. Hence, the desired thermal pattern of the die becomes achievable. 相似文献
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对充型过程进行分析,确立了充型过程数值模拟的数学模型。利用计算机数值模拟技术对充型阶段的流动过程进行了计算。在此基础上开发了流场模拟软件,并对铸件进行了模拟,结果证明所建立的数学模型及开发的程序是正确的。 相似文献