汽车传动轴故障的振动特征

首先讨论了汽车传动轴振动故障的危害，然后分析了传动轴故障的振动特征。通过理论和实践证明，汽车传动轴不平衡故障的振动频率为轴旋转频率，其振幅值随不平衡加重而变大；传动轴十字轴磨损松旷的振动频率为轴旋转频率的二倍，其振幅随磨损加重而变大。     

电机测功机电机轴振动优化研究

随着新能源汽车的发展,对于电驱系统产品质量要求越来越高.电机测功机作为电驱系统测试的重要设备,其运行的稳定性对于测试验证工作至关重要.由于不同型号的电机的结构和参数不同,每次更换测试电机时,都需要更换电机轴,而更换新的电机轴后往往会出现电机轴剧烈震动的现象.为了找出根本原因并解决此问题,本文选取了某款电机测功机为测试对...     

Development of the braided wire damper for exhaust radiation noise reduction

Single pipes used in a conventional vehicle exhaust system are not enough to reduce exhaust noise to a satisfactory level, especially at high frequencies. Double pipes are effective for reducing noise, but still not enough, and they are heavy. The new method, `Braided Wire Damper’, is an exhaust pipe partly wrapped with braided wire net. Proposed here is the use of `Braided Wire Damper’ and it is found to be very effective for reducing not only the noise but also the weight of the exhaust system.     

冲击压路机轮轴减振方法探讨

通过对冲击压路机轮轴减振系统进行数学分析,从冲击响应理论的角度研究减振系统的动态特性,并提出设计新思路,为技术研究和产品优化提供参考依据.     

提升轴系扭振分析置信度的建模方法

曲轴的扭振严重影响发动机寿命及NVH性能,目前,工程上普遍采用单一的集总参数法对曲轴进行扭振分析,由于缺少相关的验证过程,所得的仿真结果置信度存疑,只能依赖台架试验结果来证明,费时费力,不利于CAE分析改进.本研究提出一种校核修正方法来建立具有较高置信度的发动机曲轴系统仿真模型进行扭振分析,详细讨论了集中模型中各个自由...     

无凸轮轴电液配气机构性能试验

基于1105单缸柴油机,开发了无凸轮轴电液配气机构.介绍了该机构的工作原理并进行了机构性能台架试验;探索了无凸轮轴电液配气机构的气门升程、气门启闭速度和落座冲击的影响因素.试验表明,该系统对气门正时、气门开启持续期和气门升程等参数可以实时控制,达到了设计要求.指出了该机构目前存在的不足及拟采取的措施.     

汽车动力传动轴系扭振数字化测试系统

结合传感器技术、信号分析处理技术和虚拟仪器技术,采用数字脉冲时序法开发了汽车动力传动轴系高精度扭振数字化测试系统.介绍了数字脉冲时序法测量原理,以及扭振数字化测试系统的组成和性能.在搭建的汽车动力传动轴系扭振试验台上对该系统进行了试验验证.结果表明,该系统具有较高的测试精度和可靠性,适合在恶劣环境下进行汽车动力传动轴扭振测试.     

某越野汽车轮边驱动轴的开发

介绍了第三代越野车用轮边驱动轴的设计开发过程,包括产品选型、参数设计、整车校核、试制改进及试验验证等,为今后相关产品的开发提供了参考.     

Development of an electric booster system using sliding mode control for improved braking performance

Brake systems of the future, including BBW (Brake-by-Wire), are in development in various forms. In one of the proposed hydraulic BBW systems, an electric booster system replaces the pneumatic brake booster with an electric motor and a rotational-to-linear motion mechanism. This system is able to provide improved braking performance by the design of controllers with precise target pressure tracking and control robustness for better system reliability. First, a sliding mode controller is designed using the Lyapunov function approach to secure the robustness of the system against both the model uncertainty and the disturbance caused by the master cylinder and mechanical components. Next, a simulation tool is constructed to validate the electric booster system with the proposed controller. Finally, the electric booster system is implemented into an actual brake ECU and installed in a vehicle for testing under various braking conditions. The experimental results demonstrate that the proposed controller produces faster pressure build-up performance than the conventional brake system, and its tracking performance is sufficient to ensure comfortable braking.     

Piston-temperature measuring system using electromagnetic induction with verification by a telemetry system

The development of an inner-piston-chamber temperature measurement system is a necessary step in engine development or when solving other fundamental problems related to automotive engines. There are various pre-existing measurement methods available, e.g., the linkage method, piston telemetry, templog, and the electromagnetic induction method. In this study, we first redesigned the coil sensor used in the electromagnetic induction method using PEEK and then used Taguchi methods to reduce the number of experiments in the development process and finally utilized piston telemetry via Bluetooth to verify the precision and accuracy of the redesigned PEEK coil sensor and electromagnetic induction method. The results displayed a reproducibility within 0.5 degrees and an accuracy within 2 degrees Celsius.     

Vibration path analysis and optimal design of the suspension for brake judder reduction

Brake judder is abnormal vibration, which is mainly generated by uneven contact between the brake disc and pad. The abnormal vibration from BTV (Brake Torque Variation) is transferred to the suspension and the steering system during braking. In this paper, judder simulation is carried out using a multi-body dynamic analysis program to analyze the relationship between judder and the transfer mechanism, which consists of the suspension and the steering system. In order to verify the analytical model, test results are compared with the simulation results. A sensitivity analysis is also carried out. In addition, an optimization method is presented for judder reduction, using the design of experiments.     

有轨运输斜井设备配套及井底车场布置

着重介绍了石太客运专线太行山隧道7^#斜井装碴、运输、提升等主要设备的配置方案。并将7^#斜井以往常规的正洞有轨运输优化为“正洞无轨运输、井底转载、斜井井身有轨运输提升”的综合方案。综合了有轨运输系统与无轨运输系统的优点，两个系统相对独立，可发挥各自的优势，保证全天候不间断提升，加快施工进度。     

利用A/T模型分析整车怠速振动性能

利用整车有限元模型计算出发动机曲轴转矩到驾驶员座椅和转向盘的加速度的传递函数,同时通过试验测量出发动机怠速时的输出转矩,因此,利用A/T模型可在汽车开发的前期较好地预测并控制整车怠速振动.最后以分析实例和试验验证了该方法在整车性能设计中的适用性和准确性.     

传动轴和轮胎不平衡量导致整车异常振动问题的解决方法

针对两台样车产生异常振动的问题进行了分析研究,发现传动轴或轮胎总成在装配定位时不平衡量超出技术要求分别是导致两样车异常振动的主要影响因素。提出了控制产品质量的具体措施,使样车的异常振动现象得到了有效的控制。总结了解决此两类异常振动问题的步骤,规范了类似异常振动问题的处理方法。     

电动车半轴角度及节型对电驱系统振动影响研究

电动车加速工况出现的轴向抖动问题,严重影响驾乘人员的主观感受。本文基于台架试验的方法,消除整车的干扰,研究电驱系统本体的轴向抖动问题。综合采用时频分析,对比分析等方法,首先确定了电驱系统轴向抖动的原因,然后对其影响因素进行了深入探讨,并根据研究结果提出改善该问题的设计建议。研究表明,加速工况轴向抖动是由于半轴的阶次激励激发了电驱系统的刚体模态而引起;半轴的阶次振动幅值随半轴安装角度的增大而有所增大,但GI节型半轴对安装角度更敏感;AAR节型半轴的阶次振动幅值远小于GI节型半轴的阶次振动;电驱系统布置设计时,应尽量减小半轴安装角度并使用AAR节型半轴。     

Damper modeling for dynamic simulation of a large bus with MR damper

In this study, a large bus is tested to measure its dynamic response by the single-lane change test and the rapid stop test. A full car model is established by ADAMS/Car for computer simulation. For multibody modeling of a large bus, user-defined templates are used in the simulation. Simulation results of the single-lane change test and the rapid braking test are compared to the results of the physical experiments, in which several sensors are installed to measure the vehicle’s responses. The results obtained from the simulation show good agreement with the tests’ results. A dynamic model for the MR(magnetic-rheological) damper is also developed by employing the Magic Formula model, which is widely used in the nonlinear modeling of a tire. Bump simulation of a full car with the MR damper is carried out to verify the performance of the MR damper. The comparison of the simulation results obtained with the MR damper model to the results obtained with the traditional passive damper model showed improved response of the vehicle with the MR damper.     

Control strategy for clutch engagement during mode change of plug-in hybrid electric vehicle

The plug-in hybrid electric vehicle (PHEV) has various driving modes used in both internal combustion engine and electric motors. The EV mode uses only an electric motor and the HEV mode uses both an engine and an electric motor. Specifically, when the PHEV of a pre-transmission parallel hybrid structure performs mode changing, its engine clutch is either engaged or disengaged, which is important in terms of ride comfort. In this paper, to enhance the mode changing process for the clutch engagement, a PHEV performance simulator is developed using MATLAB/Simulink based on system dynamics and experiment data. Vehicle driving analysis is carried out of the control logic and properties of the mode changing. A compensated torque is applied during the mode change. This results in the rapid speed synchronization with the clutch although the trade-off relationship of the mode change. In addition, the mode changing is conducted through the transmission shifting process to rapidly synchronize with speed. The control strategy implemented in this study is shown to improve the drivability and energy efficiency of a PHEV.     

A study of locomotive driver's seat vertical suspension system with adjustable damper

This paper shows that laboratory measurements can be used for the identification of structure and parameters of commercial seat vertical suspension system model. A commonly used single-degree-of-freedom suspension model does not suffice. The system model presented is based on Zener's structure and clearly describes the dynamic properties of a vertical seat suspension with an adjustable damper. The model introduced, augmented with seat cushion dynamic model, predicts the seat vertical vibration mitigation properties under field conditions with a reasonable accuracy. Optimisation of the adjustable damper setting is performed using a two-objective function optimisation technique. This enables us to optimise not only the exerted vertical vibration acceleration but also the seat relative vertical displacement (stroke). Optimisation was facilitated for the particular suspended seat without the requirement of further field measurements. In addition, a two-parameter optimisation was performed showing possible further improvement in both objectives at the manufacturer's discretion. This study could be representative of driver's seats equipped with vertical seat suspension system using an air-spring and an adjustable damper.     

汽车齿轮轴的等离子喷涂修复

介绍了热喷涂技术，特别是等离子喷涂技术在汽车行业的应用，并以等离子喷涂工艺修复磨损的汽车齿轮轴为例，探讨了所使用的材料及工艺，展望了热喷涂技术在汽车行业的广阔应用前景。     

汽车动力传动系局部扭振模态和半轴对称分支模型简化问题探讨

本文探讨FR式汽车动力传动系扭振的局部模态及其主导子结构和半轴子结构对称分支的模态对称性与模型简化问题,在这两方面取得了一些新的认识,有助于对这类汽车动力传动系扭振分析模型的合理简化和对扭振特性的深入认识。