Optimal vehicle control strategy of a fuel cell/battery hybrid city bus

In this article, an optimal vehicle control strategy based on a time-triggered controller area network (TTCAN) system for a polymer electrolyte membrane (PEM) fuel cell/nickel-metal hydride (Ni-MH) battery powered city bus is presented. Aiming at improving the fuel economy of the city bus, the control strategy comprises an equivalent consumption minimization strategy (ECMS) and a braking energy regeneration strategy (BERS). On the basis of the introduction of a battery equivalent hydrogen consumption model incorporating a charge-sustaining coefficient, an analytical solution to the equivalent consumption minimization problem is given. The proposed strategy has been applied in several city buses for the Beijing Olympic Games of 2008. Results of the “China city bus typical cycle” testing show that, the ECMS and the BERS lowered hydrogen consumption by 2.5% and 15.3% respectively, compared with a rule-based strategy. The BERS contributes much more than the ECMS to the fuel economy, because the fuel cell system does not leave much room for the optimal algorithm in improving the efficiency.     

Multi-mode control strategy for fuel cell electric vehicles regarding fuel economy and durability

A proton electrolyte membrane (PEM) fuel cell system and a Li-ion battery (LIB) are two power sources in a fuel cell electric vehicle (FCEV). The fuel cell system is composed of a fuel cell stack and subsystems for air/hydrogen supply and cooling water. The operation procedure of the fuel cell system can be generally separated into several processes, e.g. starting up, normal/abnormal working and shutting down. In this paper, a multi-mode real-time control strategy for a FCEV is proposed. The strategy is established based on three typical processes (starting up, normal working, shutting down) of the fuel cell system, taking the fuel economy and system durability into consideration. The strategy is applied into a platform vehicle for the 12th 5-year project of “the next generation technologies of fuel cell city buses”. Experiments of the “China city bus typical cycle” on a test bench for the bus were carried out. Results show that, the fuel economy is 7.6 kg (100 km)⁻¹ in the battery charge-sustaining status. In a practical situation, a total driving mileage of more than 270 km can be achieved. Cycle testing also showed that, the degradation rate of the fuel cell was reduced to half of the original level. No performance degradation of the LIB system was observed in the cycling test.     

A hierarchical energy management strategy for fuel cell/battery/supercapacitor hybrid electric vehicles

In this paper, a hierarchical energy management strategy (EMS) based on low-pass filter and equivalent consumption minimization strategy (ECMS) is proposed in order to lift energy sources lifespan, power performance and fuel economy for hybrid electrical vehicles equipped with fuel cell, battery and supercapacitor. As for the considered powertrain configuration, fuel cell serves as main energy source, and battery and supercapacitor are regarded as energy support and storage system. Supercapacitor with high power density and dynamic response acts during great power fluctuations, which relives stress on fuel cell and battery. Meanwhile, battery is used to lift the economy of hydrogen fuel. In higher layer strategy of the proposed EMS, supercapacitor is employed to supply peak power and recycle braking energy by using the adaptive low-pass filter method. Meantime, an ECMS is designed to allocate power of fuel cell and battery such that fuel cell can work in a high efficient range to minimize hydrogen consumption in lower layer. The proposed EMS for hybrid electrical vehicles is modeled and verified by advisor-simulink and experiment bench. Simulation and experiment results are given to confirm effectiveness of the proposed EMS of this paper.     

Comparison among various energy management strategies for reducing hydrogen consumption in a hybrid fuel cell/supercapacitor/battery system

The aim of this study is to introduce a comprehensive comparison of various energy management strategies of fuel cell/supercapacitor/battery storage systems. These strategies are utilized to manage the energy demand response of hybrid systems, in an optimal way, under highly fluctuating load condition. Two novel strategies based on salp swarm algorithm (SSA) and mine-blast optimization are proposed. The outcomes of these strategies are compared with commonly used strategies like fuzzy logic control, classical proportional integral control, the state machine, equivalent fuel consumption minimization, maximization, external energy maximization, and equivalent consumption minimization. Hydrogen fuel economy and overall efficiency are used for the comparison of these different strategies. Results demonstrate that the proposed SSA management strategy performed best compared with all other used strategies in terms of hydrogen fuel economy and overall efficiency. The minimum consumed hydrogen and maximum efficiency are found 19.4 gm and 85.61%, respectively.     

Real time power management strategy for fuel cell hybrid electric bus based on Lyapunov stability theorem

The fuel cell/battery durability and hybrid system stability are major considerations for the power management of fuel cell hybrid electric bus (FCHEB) operating on complicated driving conditions. In this paper, a real time nonlinear adaptive control (NAC) with stability analyze is formulated for power management of FCHEB. Firstly, the mathematical model of hybrid power system is analyzed, which is established for control-oriented design. Furthermore, the NAC-based strategy with quadratic Lyapunov function is set up to guarantee the stability of closed-loop power system, and the power split between fuel cell and battery is controlled with the durability consideration. Finally, two real-time power management strategies, state machine control (SMC) and fuzzy logic control (FLC), are implemented to evaluate the performance of NAC-based strategy, and the simulation results suggest that the guaranteed stability of NAC-based strategy can efficiently prolong fuel cell/battery lifespan and provide better fuel consumption economy for FCHEB.     

The effect of battery temperature on total fuel consumption of fuel cell hybrid vehicles

In order to consider the effect of battery temperature on the total fuel consumption when a Pontryagin's Minimum Principle (PMP)-based power management strategy is applied to a fuel cell hybrid vehicle (FCHV), this paper designates the battery temperature as a second-state variable other than the battery state of charge (SOC) and defines a new costate for the battery temperature in the control problem. The PMP-based power management strategy is implemented in a computer simulation and the relationship among the final values of the two state variables and the total fuel consumption is illustrated based on the simulation results. This relationship is defined as an optimal surface in this research. Using the optimal surface, it can be concluded that considering the battery temperature effect in the PMP-based power management strategy improves the fuel economy of the FCHV. Potential fuel economy gains attributed to consideration of the battery temperature effect are also determined based on the optimal surfaces.     

Optimized power management based on adaptive-PMP algorithm for a stationary PEM fuel cell/battery hybrid system

This research develops an efficient and robust polymer electrolyte membrane (PEM) fuel cell/battery hybrid operating system. The entire system possesses its own rapid dynamic response benefited from hybrid connection and power split characteristics due to DC/DC buck-boost converter. An indispensable energy management system (EMS) plays a significant role in achieving optimal fuel economy and in a promising running stability. EMS as an indispensable part plays a significant role in achieving optimal fuel economy and promising operation stability. This study aims to develop an adaptive supervisory EMS that comprises computer-aided engineering tools to monitor, control, and optimize the performance of the hybrid power system. A stationary fuel cell/battery hybrid operating system is optimized using adaptive-Pontryagin's minimum principle (A-PMP). The proposed algorithm depends on the adaptation of the control parameter (i.e., fuel cell output power) from the state of charge (SOC) and load power feedback. The integrated model simulated in a Matlab/Simulink environment includes the fuel cell, battery, DC/DC converter, and power requirements models by analyzing the three different load profiles. Real-time experiments are performed to verify the effectiveness of EMS after analyzing the simulated operating principle and control scheme.     

Optimization based energy management strategy for fuel cell/battery/ultracapacitor hybrid vehicle considering fuel economy and fuel cell lifespan

Optimization of energy management strategy (EMS) for fuel cell/battery/ultracapacitor hybrid electrical vehicle (FCHEV) is primarily aimed on reducing fuel consumption. However, serious power fluctuation has effect on the durability of fuel cell, which still remains one challenging barrier for FCHEVs. In this paper, we propose an optimized frequency decoupling EMS using fuzzy control method to extend fuel cell lifespan and improve fuel economy for FCHEV. In the proposed EMS, fuel cell, battery and ultracapacitor are employed to supply low, middle and high-frequency components of required power, respectively. For accurately adjusting membership functions of proposed fuzzy controllers, genetic algorithm (GA) is adopted to optimize them considering multiple constraints on fuel cell power fluctuation and hydrogen consumption. The proposed EMS is verified by Advisor-Simulink and experiment bench. Simulation and experimental results confirm that the proposed EMS can effectively reduce hydrogen consumption in three typical drive cycles, limit fuel cell power fluctuation within 300 W/s and thus extend fuel cell lifespan.     

Viability study of a FC-battery-SC tramway controlled by equivalent consumption minimization strategy

This paper evaluates the option of using a new powertrain based on fuel cell (FC), battery and supercapacitor (SC) for the Urbos 3 tramway in Zaragoza, Spain. In the proposed powertrain configuration, a hydrogen Proton-Exchange-Membrane (PEM) FC acts as main energy source, and a Li-ion battery and a SC as energy support and storage systems. The battery supports the FC during the starting and accelerations, and furthermore, it absorbs the power generated during the regenerative braking. Otherwise, the SC, which presents the fastest dynamic response, acts mainly during power peaks, which are beyond the operating range of the FC and battery. The FC, battery and SC use a DC/DC converter to connect each energy source to the DC bus and to control the energy exchange. This configuration would allow the tramway to operate in an autonomous way without grid connection. The components of the hybrid tramway, selected from commercially available devices have been modeled in MATLAB-Simulink. The energy management system used for controlling the components of the new hybrid system allows optimizing the fuel consumption (hydrogen) by applying an equivalent consumption minimization strategy. This control system is evaluated by simulations for the real driving cycle of the tramway. The results show that the proposed control system is valid for its application to this hybrid system.     

Energy management strategy based on fuzzy logic for a fuel cell hybrid bus

Fuel cell vehicles, as a substitute for internal-combustion-engine vehicles, have become a research hotspot for most automobile manufacturers all over the world. Fuel cell systems have disadvantages, such as high cost, slow response and no regenerative energy recovery during braking; hybridization can be a solution to these drawbacks. This paper presents a fuel cell hybrid bus which is equipped with a fuel cell system and two energy storage devices, i.e., a battery and an ultracapacitor. An energy management strategy based on fuzzy logic, which is employed to control the power flow of the vehicular power train, is described. This strategy is capable of determining the desired output power of the fuel cell system, battery and ultracapacitor according to the propulsion power and recuperated braking power. Some tests to verify the strategy were developed, and the results of the tests show the effectiveness of the proposed energy management strategy and the good performance of the fuel cell hybrid bus.     

Fuel economy evaluation of fuel cell hybrid vehicles based on equivalent fuel consumption

Fuel cell hybrid vehicles (FCHVs) have become a major topic of interest in the automotive industry owing to recent energy supply and environmental problems. Consequently, fuel economy evaluation methods of FCHVs have a popular research topic. The initial state of charge (SOC) and the final SOC of the battery have to be identical in an evaluation of the fuel economy of an FCHV. In an actual driving situation or during a forward simulation, however, the final SOC depends on the power management strategy, which is usually different from the initial SOC. To consider the effect of the difference between the initial and final SOC on fuel economy evaluation, the concept of equivalent fuel consumption, based on the optimal control, is introduced in this paper. A rule-based power management strategy is applied to an FCHV, and its fuel economy is evaluated in terms of the equivalent fuel consumption and compared to the optimal control result.     

Adaptive energy management for fuel cell hybrid power system with power slope constraint and variable horizon speed prediction

An adaptive energy management strategy (EMS) is proposed to improve the economy and reliability of the fuel cell vehicle. Firstly, a variable horizon speed prediction method based on the principal component analysis and the K-means clustering is constructed. Then, an adaptive equivalent consumption minimization strategy (AECMS) with power slope constraints was designed to minimize the hydrogen consumption while ensuring reliability. Finally, a proportional-integral controller is used to track the air flow and pressure of the fuel cell engine (FCE) under energy distribution. Simulation results under West Virginia University Suburban (WVUSUB) show that the proposed strategy can improve the speed prediction accuracy by 2.80% and 25.57%, and reduce the hydrogen consumption by 2.79% and 2.66%, respectively, compared with the fixed 12 s and 15 s horizon. Moreover, the control error of oxygen excess ratio and the cathode pressure under energy distribution are 0.0102 (0.51%) and 189.4 Pa (0.0935%), respectively, indicating better reliability than the strategy without constraint.     

Prediction-based optimal power management in a fuel cell/battery plug-in hybrid vehicle

A prediction-based power management strategy is proposed for fuel cell/battery plug-in hybrid vehicles with the goal of improving overall system operating efficiency. The main feature of the proposed strategy is that, if the total amount of energy required to complete a particular drive cycle can be reliably predicted, then the energy stored in the onboard electrical storage system can be depleted in an optimal manner that permits the fuel cell to operate in its most efficient regime. The strategy has been implemented in a vehicle power-train simulator called LFM which was developed in MATLAB/SIMULINK software and its effectiveness was evaluated by comparing it with a conventional control strategy. The proposed strategy is shown to provide significant improvement in average fuel cell system efficiency while reducing hydrogen consumption. It has been demonstrated with the LFM simulation that the prediction-based power management strategy can maintain a stable power request to the fuel cell thereby improving fuel cell durability, and that the battery is depleted to the desired state-of-charge at the end of the drive cycle. A sensitivity analysis has also been conducted to study the effects of inaccurate predictions of the remaining portion of the drive cycle on hydrogen consumption and the final battery state-of-charge. Finally, the advantages of the proposed control strategy over the conventional strategy have been validated through implementation in the University of Delaware's fuel cell hybrid bus with operational data acquired from onboard sensors.     

Parameter sizing and stability analysis of a highway fuel cell electric bus power system using a multi-objective optimization approach

Although FC based electric buses are currently popular on urban streets or in short transit routes within large facilities, the version that is designed to operate on a highway, which has much higher dynamic requirements, is yet to be well developed. This research proposes to adopt the NSGA-II based multi-objective optimization scheme to optimize a fuel cell-battery-supercapacitor (SC) based FC power system (FCPS) that is specifically for a FC electric bus operating on the highway fuel economy cycle (HWFET). The optimization objectives are to minimize the FC's fuel consumption, the required battery and SC size and the battery degradation rate. More importantly, the optimization scheme is based on a combined energy management strategy (EMS) software parameter and hardware component sizing approach which is important for guaranteeing dynamically stable responses. This characteristic is achieved by imposing constraints that limit the transient time responses the DC-Bus capacitor voltage electrical parameters upon a generic step change in load power. Results demonstrate that dynamic stability can be guaranteed with proper software parameter and hardware components combinations without any trade-off requirements with the optimizer objectives. Moreover, the system mass and the battery degradation objectives are in trade-off but don't have any dependence to hydrogen consumption.     

Decentralized coordination control of PV generators,storage battery,hydrogen production unit and fuel cell in islanded DC microgrid

Renewable energy sources (RESs) have been limited to connect to main grid because of their inherent disadvantages such as the fluctuation and intermittence of the output power, the inconsistency with load curve and the impact on the relay protection. Hydrogen production unit (HPU) can address the above issues because it can achieve large-capacity and long-term power absorption, and requires not much of the RESs. In this paper, an adaptive coordination control strategy is proposed in the islanded DC microgrid containing PV generators, storage battery, fuel cell and HPU. As for HPU, the energy conversion efficiency from electric energy to hydrogen energy of HPU is derived and it reveals that there exists a peak value in the efficiency curve. Then an efficiency adaptive control is proposed to adjust the power absorption by regulating the efficiency point based on the dc bus voltage. As for storage battery, the state of charge (SoC) and the instantaneous charging and discharging power of the battery are considered, which can avoid the battery being overused or damaged. As for PV generator, the designed PV controller can adaptively regulate its output power from the maximum power point to the reference power point. As for fuel cell, it is designed that the fuel cell starts to supply power in low-SoC condition with constant power control strategy. Finally, the stability of the coordination control strategy is analyzed based on Nyquist stability criterion and the control effectiveness is verified with simulation and experimental results.     

A real-time PMP energy management strategy for fuel cell hybrid buses based on driving segment feature recognition

Establishing a reasonable energy management strategy (EMS) is the key to improve the service durability, power performance and fuel economy of the fuel cell hybrid electric vehicle (FCHEV). This paper obtains energy distribution optimal solution for the fuel cell hybrid bus (FCHB) based on Pontryagin's minimum principle (PMP) algorithm, and the problems of inaccurate estimation of motor power and difficult real-time application are solved. Firstly, the driving feature recognition is completed by collecting the motor output power directly when the FCHB stops at the station. On the basis of it, the sub-optimal co-state value is chosen. Secondly, the sub-optimal co-state is used to complete the real-time application of PMP algorithm in the driving segment. The results are acquired through the simulation and the actual comparison experiment, compared with rule-based simulation and rule-based actual experiment, the hydrogen consumption of the proposed strategy decreases by 20.3% and 28.9% on average. Moreover, the online computation time per step of the proposed strategy is 3.64 ms averagely, less than sampling time interval 1s. It is shown that the proposed method has lower hydrogen consumption rate and excellent real-time performance.     

Optimization of powerplant component size on board a fuel cell/battery hybrid bus for fuel economy and system durability

The size of the individual powerplant components on board a fuel cell/battery hybrid vehicle affects the power management strategy which determines both the fuel economy and the durability of the fuel cell and the battery, and thus the average lifetime cost of the vehicle. Cost is one of the major barriers to the commercialization of fuel cell vehicles, therefore it is important to study how the sizing configuration affects overall vehicle cost. In this paper, degradation models for the fuel cell and the battery on board a fuel cell/battery hybrid bus are incorporated into the power management system to extend their lifetimes. Different sizing configurations were studied and the results reveal that the optimal size with highest lifetime and lowest average cost is highly dependent on the drive cycle. The vehicle equipped with a small fuel cell stack serving as a range extender will fail earlier and consume more fuel under drive cycles with high average power demand resulting in higher overall cost. However, the same configuration gives optimal results under a standard bus cycle with lower average power demand. At the other end of the spectrum, a fuel cell-dominant bus does not guarantee longer lifetime since the fuel cell operates mostly under low-load conditions which correspond to higher potentials reducing lifetime. Such a configuration also incurs a higher initial capital cost of the fuel cell stack resulting in a high average cost. The best configuration is a battery-dominated system with moderately-sized fuel cell stack which achieves the longest lifetime combined with the lowest average running cost throughout the lifetime of the vehicle.     

Hierarchical energy management for PV/hydrogen/battery island DC microgrid

This research presents an optimum design scheme and a hierarchical energy management strategy for an island PV/hydrogen/battery hybrid DC microgrid (MG). In order to efficiently utilize this DC MG, the optimum structure and sizing scheme are designed by HOMER pro (Hybrid Optimization of Multiple Energy Resources) software. The designed structure of hydrogen MG includes a PV generation, a battery as well as a hydrogen subsystem which composes a fuel cell (FC) system, an electrolyzer and hydrogen tank. To improve the robustness and economy of this DC MG, this study schedules a hierarchical energy management method, including the local control layer and the system control layer. In the local control layer, the subsystems in this DC MG are controlled based on their inherent operating characteristics. And the equivalent consumption minimization strategy (ECMS) is applied in the system control layer, the power flow between the battery and FC is allocated to minimum the fuel consumption. An island DC MG hardware-in-loop (HIL) Simulink platform is established by RT-LAB real-time simulator, and the simulation results are presented to validate the proposed energy management strategy.     

A new cost-minimizing power-allocating strategy for the hybrid electric bus with fuel cell/battery health-aware control

The two primary challenges preventing the commercialization of fuel cell hybrid electric vehicles (FCHEV) are their high cost and limited lifespan. Improper use usage can could also hasten the breakdown of proton exchange membrane fuel cell (PEMFC). This paper proposes a new cost-minimizing power-allocating technique with fuel cell/battery health-aware control to optimize the economic potential of fuel cell/battery hybrid buses. The proposed framework quantifies the fuel cell (FC) deterioration of the whole working zone in a real hybrid electric bus using a long short-term memory network (LSTM), which reduces the time required to get the key lifetime parameters. A new FC lifespan model is embedded into the control framework, together with a battery aging model, to balance hydrogen consumption and energy source durability. In addition, in the speed prediction step, an enhanced online Markov prediction approach with stochastic disturbances is presented to increase the forecast accuracy for future disturbances. Finally, comparative analysis is used to verify the efficacy of the suggested approach, which shows that when compared to the benchmark method, the proposed strategy may extend the FC lifetime and lower operating costs by 5.04% and 3.76%, respectively.