Two branch-and-bound algorithms for the robust parallel machine scheduling problem

Uncertainty is an inevitable element in many practical production planning and scheduling environments. When a due date is predetermined for performing a set of jobs for a customer, production managers are often concerned with establishing a schedule with the highest possible confidence of meeting the due date. In this paper, we study the problem of scheduling a given number of jobs on a specified number of identical parallel machines when the processing time of each job is stochastic. Our goal is to find a robust schedule that maximizes the customer service level, which is the probability of the makespan not exceeding the due date. We develop two branch-and-bound algorithms for finding an optimal solution; the two algorithms differ mainly in their branching scheme. We generate a set of benchmark instances and compare the performance of the algorithms based on this dataset.     

Setting a common due date in a constrained flowshop: A variable neighbourhood search approach

In this paper we study a due date setting problem in a flowshop layout. The problem consists of scheduling a set of jobs arriving to the system together with jobs already present (denoted as old jobs), in order to set a common due date for the new jobs. Since the old jobs have a common due date that must not be violated, our problem is a rescheduling problem with the objective of minimising the makespan of the new jobs (thus obtaining the tightest possible due date for the new jobs) and a constraint since the maximum tardiness of the old jobs must be equal to zero. This approach leads to an interesting scheduling problem in which two different objectives are considered, each one for a subset of the jobs that must be scheduled. To the best of our knowledge, this type of problems have been scarcely considered in the literature, and only for very specific purposes. Since our problem is clearly NP-hard, a new heuristic based on variable neighbourhood search (VNS) has been designed. The computational results show that our proposed heuristic outperforms two existing heuristic methods for similar problems in the literature.     

Minimizing weighted earliness–tardiness on parallel machines using hybrid metaheuristics

We consider the problem of scheduling a set of jobs on a set of identical parallel machines where the objective is to minimize the total weighted earliness and tardiness penalties with respect to a common due date. We propose a hybrid heuristic algorithm for constructing good solutions, combining priority rules for assigning jobs to machines and a local search with exact procedures for solving the one-machine subproblems. These solutions are then used in two metaheuristic frameworks, Path Relinking and Scatter Search, to obtain high quality solutions for the problem.The algorithms are tested on a large number of test instances to assess the efficiency of the proposed strategies.The results show that our algorithms consistently outperform the best reported results for this problem.     

A non-delayed relax-and-cut algorithm for scheduling problems with parallel machines,due dates and sequence-dependent setup times

Consider the problem of scheduling a set of jobs to be processed exactly once, on any machine of a set of unrelated parallel machines, without preemption. Each job has a due date, weight, and, for each machine, an associated processing time and sequence-dependent setup time. The objective function considered is to minimize the total weighted tardiness of the jobs.This work proposes a non-delayed relax-and-cut algorithm, based on a Lagrangean relaxation of a time indexed formulation of the problem. A Lagrangean heuristic is also developed to obtain approximate solutions.Using the proposed methods, it is possible to obtain optimal solutions within reasonable time for some instances with up to 180 jobs and six machines. For the solutions for which it is not possible to prove optimality, interesting gaps are obtained.     

Heuristics for hybrid flow shops with controllable processing times and assignable due dates

This paper considers a generalization of the permutation flow shop problem that combines the scheduling function with the planning stage. In this problem, each work center consists of parallel identical machines. Each job has a different release date and consists of ordered operations that have to be processed on machines from different machine centers in the same order. In addition, the processing times of the operations on some machines may vary between a minimum and a maximum value depending on the use of a continuously divisible resource. We consider a nonregular optimization criterion based on due dates which are not a priori given but can be fixed by a decision-maker. A due date assignment cost is included into the objective function. For this type of problems, we generalize well-known approaches for the heuristic solution of classical problems and propose constructive algorithms based on job insertion techniques and iterative algorithms based on local search. For the latter, we deal with the design of appropriate neighborhoods to find better quality solution. Computational results for problems with up to 20 jobs and 10 machine centers are given.Scope and purposeTraditional research to solve multi-stage scheduling problems has focused on regular measures of performance based on a single criterion and assumes that several decisions related to due dates and processing times have already been made. However, in many industrial scheduling practices, managers develop schedules based on multicriteria and have to decide the due dates and processing times as part of the scheduling activities. Further, in practical scheduling situations, there are multiple machines at each stage and the objective function often reflects the total cost of processing, earliness and tardiness. Such scheduling problems require significantly more effort in finding acceptable solutions and hence have not received much attention in the literature. For this reason, this paper considers one such hybrid flow shop scheduling problem involving nonregular measures of performance, controllable processing times, and assignable due dates. We combine and generalize the existing approaches for the classical flow shop problem to the problem under consideration. Computational experiments are used to evaluate the utility of the proposed algorithms for the generalized scheduling problems. Brah and Hunsucker (European Journal of Operational Research 1991;51:88–99) and Nowicki and Smutnicki (European Journal of Operational Research 1998;106:226–253) describe branch and bound and tabu search algorithms for the approach used in the development of heuristic algorithms can also be adapted to several other complex practical scheduling problems.     

A memetic algorithm for minimizing total weighted tardiness on parallel batch machines with incompatible job families and dynamic job arrival

This paper addresses a scheduling problem motivated by scheduling of diffusion operations in the wafer fabrication facility. In the target problem, jobs arrive at the batch machines at different time instants, and only jobs belonging to the same family can be processed together. Parallel batch machine scheduling typically consists of three types of decisions—batch forming, machine assignment, and batch sequencing. We propose a memetic algorithm with a new genome encoding scheme to search for the optimal or near-optimal batch formation and batch sequence simultaneously. Machine assignment is resolved in the proposed decoding scheme. Crossover and mutation operators suitable for the proposed encoding scheme are also devised. Through the experiment with 4860 problem instances of various characteristics including the number of machines, the number of jobs, and so on, the proposed algorithm demonstrates its advantages over a recently proposed benchmark algorithm in terms of both solution quality and computational efficiency.     

Real-Time Scheduling with a Budget

Suppose that we are given a set of jobs, where each job has a processing time, a non-negative weight, and a set of possible time intervals in which it can be processed. In addition, each job has a processing cost. Our goal is to schedule a feasible subset of the jobs on a single machine, such that the total weight is maximized, and the cost of the schedule is within a given budget. We refer to this problem as budgeted real-time scheduling (BRS). Indeed, the special case where the budget is unbounded is the well-known real-time scheduling problem. The second problem that we consider is budgeted real-time scheduling with overlaps (BRSO), in which several jobs may be processed simultaneously, and the goal is to maximize the time in which the machine is utilized. Our two variants of this real-time scheduling problem have important applications, in vehicle scheduling, linear combinatorial auctions, and Quality-of-Service management for Internet connections. These problems are the focus of this paper. Both BRS and BRSO are strongly NP-hard, even with unbounded budget. Our main results are (2 + ε)-approximation algorithms for these problems. This ratio coincides with the best known approximation factor for the (unbudgeted) real-time scheduling problem, and is slightly weaker than the best known approximation factor of e/(e - 1) for the (unbudgeted) real-time scheduling with overlaps, presented in this paper. We show that better ratios (or simpler approximation algorithms) can be derived for some special cases, including instances with unit-costs and the budgeted job interval selection problem (JISP). Budgeted JISP is shown to be APX-hard even when overlaps are allowed and with unbounded budget. Finally, our results can be extended to instances with multiple machines.     

Scheduling of parallel machines with sequence-dependent batches and product incompatibilities in an automotive glass facility

This application is motivated by a complex real-world scheduling problem found in the bottleneck workstation of the production line of an automotive safety glass manufacturing facility. The scheduling problem consists of scheduling jobs (glass parts) on a number of parallel batch processing machines (furnaces), assigning each job to a batch, and sequencing the batches on each machine. The two main objectives are to maximize the utilization of the parallel machines and to minimize the delay in the completion date of each job in relation to a required due date (specific for each job). Aside from the main objectives, the output batches should also produce a balanced workload on the parallel machines, balanced job due dates within each batch, and minimal capacity loss in the batches. The scheduling problem also considers a batch capacity constraint, sequence-dependent processing times, incompatible product families, additional resources, and machine capability. We propose a two-phase heuristic approach that combines exact methods with search heuristics. The first phase comprises a four-stage mixed-integer linear program for building the batches; the second phase is based on a Greedy Randomized Adaptive Search Procedure for sequencing the batches assigned to each machine. We conducted experiments on instances with up to 100 jobs built with real data from the manufacturing facility. The results are encouraging both in terms of computing time—5 min in average—and quality of the solutions—less than 10 % relative gap from the optimal solution in the first phase and less than 5 % in the second phase. Additional experiments were conducted on randomly generated instances of small, medium, and large size.     

A variable neighborhood search approach for planning and scheduling of jobs on unrelated parallel machines

In this paper, we study a planning and scheduling problem for unrelated parallel machines. There are n jobs that have to be assigned and sequenced on m unrelated parallel machines. Each job has a weight that represents the priority of the corresponding customer order, a given due date, and a release date. An Automated Guided Vehicle is used to transport at maximum Load _max jobs into a storage space in front of the machines in a given period of time. We consider t _max consecutive periods. We are interested in minimizing the total weighted tardiness of the jobs across the periods. This measure is important when we are interested in a good on-time delivery performance. We present an appropriate mixed integer program. To solve this NP-hard problem, we develop a heuristic methodology based on decomposition and variable neighborhood search (VNS). The proposed approaches are assessed using randomly generated problem instances. We compare them with a simple heuristic based on decomposition and list scheduling using the Apparent Tardiness Cost dispatching rule. The results demonstrate that the heuristic approach based on VNS performs comparably to the mixed integer program while having reasonable solution times and outperforms the simple heuristic and a genetic algorithm (GA) from previous research.     

Approaches to modeling train scheduling problems as job-shop problems with blocking constraints

The problem of scheduling a set of trains traveling through a given railway network consisting of single tracks, sidings and stations is considered. For every train a fixed route and travel times, an earliest departure time at the origin and a desired arrival time at the destination are given. A feasible schedule has to be determined which minimizes total tardiness of all trains at their destinations. This train scheduling problem is modeled as a job-shop scheduling problem with blocking constraints, where jobs represent trains and machines constitute tracks or track sections. Four MIP formulations without time-indexed variables are developed based on two different transformation approaches of parallel tracks and two different types of decision variables leading to job-shop scheduling problems with or without routing flexibility. A computational study is made on hard instances with up to 20 jobs and 11 machines to compare the MIP models in terms of total tardiness values, formulation size and computation time.     

Approximation for scheduling on uniform nonsimultaneous parallel machines

We consider the problem of scheduling on uniform machines which may not start processing at the same time with the purpose of minimizing the maximum completion time. We propose using a variant of the MULTIFIT algorithm, LMULTIFIT, which generates schedules which end within 1.382 times the optimal maximum completion time for the general problem, and within \(\sqrt{6}/2\) times the optimal maximum completion time for problem instances with two machines. Both developments represent improvements over previous results. We prove that LMULTIFIT worst-case bounds for scheduling on simultaneous uniform machines are also LMULTIFIT worst-case approximation bounds for scheduling on nonsimultaneous uniform machines and show that worst-case approximation bounds of MULTIFIT variants for simultaneous uniform machines from previous literature also apply to LMULTIFIT. We also comment on how a PTAS for scheduling on a constant number of uniform machines with fixed jobs can be used to obtain a PTAS for scheduling on a constant number of uniform nonsimultaneous parallel machines.     

混合遗传算法在柔性系统动态调度中的应用研究

本文研究了柔性制造系统实时生产环境下的动态调度问题.提出了基于动态数据库技术的动态调 度系统的框架结构.动态数据库中存储着问题的数据结构,包含工件相关类与机器相关类信息.动态数据库能 够随着生产的进行及时进行更新.扰动发生后,遗传算法根据动态数据库所提供的更新后的调度任务数据,快 速产生新的优化调度方案.通过在遗传算法中嵌入约束解决机制确保遗传算法适应约束的能力,从而提高算 法的收敛速度与精度.仿真实验证实了方案的有效性.     

An artificial immune system heuristic for two-stage multi-machine assembly scheduling problem to minimize total completion time

We address the two-stage multi-machine assembly scheduling problem. The first stage consists of m independently working machines where each machine produces its own component. The second stage consists of two independent and identical assembly machines. The objective is to come up with a schedule that minimizes total or mean completion time for all jobs. The problem has been addressed in the scheduling literature and several heuristics have been proposed. In this paper, we propose a new heuristic called artificial immune system (AIS). We conduct experimental analysis for comparing the newly proposed heuristic AIS with the best known heuristic in the literature. Experimental results show that our proposed heuristic AIS performs better than the best known existing heuristic. More specifically, our new heuristic AIS reduces the error of the best known heuristic by 60% while the computational times of both AIS and the best known heuristic are almost the same.     

Integrating employee timetabling with scheduling of machines and transporters in a job-shop environment: A mathematical formulation and an Anarchic Society Optimization algorithm

This paper addresses a ternary-integration scheduling problem that incorporates employee timetabling into the scheduling of machines and transporters in a job-shop environment with a finite number of heterogeneous transporters where the objective is to minimize the completion time of all jobs. The problem is first formulated as a mixed-integer linear programming model. Then, an Anarchic Society Optimization (ASO) algorithm is developed to solve large-sized instances of the problem. The formulation is used to solve small-sized instances and to evaluate the quality of the solutions obtained for instances with larger sizes. A comprehensive numerical study is carried out to assess the performance of the proposed ASO algorithm. The algorithm is compared with three alternative metaheuristic algorithms. It is also compared with several algorithms developed in the literature for the integrated scheduling of machines and transporters. Moreover, the algorithms are tested on a set of adapted benchmark instances for an integrated problem of machine scheduling and employee timetabling. The numerical analysis suggests that the ASO algorithm is both effective and efficient in solving large-sized instances of the proposed integrated job-shop scheduling problem.     

Unrelated parallel machine scheduling with setup times and a total weighted tardiness objective

This paper presents several search heuristics and their performance in batch scheduling of parallel, unrelated machines. Identical or similar jobs are typically processed in batches in order to decrease setup times and/or processing times. The problem accounts for allotting batched work parts into unrelated parallel machines, where each batch consists of a fixed number of jobs. Some batches may contain different jobs but all jobs within each batch should have an identical processing time and a common due date. Processing time of each job of a batch is determined according to the machine group as well as the batch group to which the job belongs. Major or minor setup times are required between two subsequent batches depending on batch sequence but are independent of machines. The objective of our study is to minimize the total weighted tardiness for the unrelated parallel machine scheduling. Four search heuristics are proposed to address the problem, namely (1) the earliest weighted due date, (2) the shortest weighted processing time, (3) the two-level batch scheduling heuristic, and (4) the simulated annealing method. These proposed local search heuristics are tested through computational experiments with data from dicing operations of a compound semiconductor manufacturing facility.     

A quadratic time algorithm to maximize the number of just-in-time jobs on identical parallel machines

In this paper, we study a scheduling problem on identical parallel machines, in which a processing time and a due date are given for each job, and the objective is to maximize the number of just-in-time jobs. A job is called just-in-time if it is completed exactly on its due date. We discuss the known results, show that a recently published greedy algorithm for this problem is incorrect, and present a new quadratic time algorithm which solves the problem.     

Single CNC machine scheduling with controllable processing times to minimize total weighted tardiness

Advanced manufacturing technologies, such as CNC machines, require significant investments, but also offer new capabilities to the manufacturers. One of the important capabilities of a CNC machine is the controllable processing times. By using this capability, the due date requirements of customers can be satisfied much more effectively. Processing times of the jobs on a CNC machine can be easily controlled via machining conditions such that they can be increased or decreased at the expense of tooling cost. Since scheduling decisions are very sensitive to the processing times, we solve the process planning and scheduling problems simultaneously. In this study, we consider the problem of scheduling a set of jobs on a single CNC machine to minimize the sum of total weighted tardiness, tooling and machining costs. We formulated the joint problem, which is NP-hard since the total weighted tardiness problem (with fixed processing times) is strongly NP-hard alone, as a nonlinear mixed integer program. We proposed a DP-based heuristic to solve the problem for a given sequence and designed a local search algorithm that uses it as a base heuristic.     

Heuristics for the two‐machine scheduling problem with a single server

In this paper, the NP‐hard two‐machine scheduling problem with a single server is addressed. The problem consists of a given set of jobs to be scheduled on two identical parallel machines, where each job must be processed on one of the machines, and prior to processing, the job is set up on its machine using one server; the latter is shared between the two machines. An ant colony optimization (ACO) algorithm is introduced for the problem and its performance was assessed by comparing with an exact solution (branch and bound [B&B]), a genetic algorithm (GA), and simulated annealing (SA). The computational results reflected the superiority of “ACO” in large problems, with a performance similar to SA and GA in smaller problems, while solving the tested problems within a reasonable computational time.     

Hybrid metaheuristics for scheduling of machines and transport robots in job shop environment

In real manufacturing environments, the control of some elements in systems based on robotic cells, such as transport robots has some difficulties when planning operations dynamically. The Job Shop scheduling Problem with Transportation times and Many Robots (JSPT-MR) is a generalization of the classical Job Shop scheduling Problem (JSP) where a set of jobs additionally have to be transported between machines by several transport robots. Hence, the JSPT-MR is more computationally difficult than the JSP presenting two NP-hard problems simultaneously: the job shop scheduling problem and the robot routing problem. This paper proposes a hybrid metaheuristic approach based on clustered holonic multiagent model for the JSPT-MR. Firstly, a scheduler agent applies a Neighborhood-based Genetic Algorithm (NGA) for a global exploration of the search space. Secondly, a set of cluster agents uses a tabu search technique to guide the research in promising regions. Computational results are presented using two sets of benchmark literature instances. New upper bounds are found, showing the effectiveness of the presented approach.     

Scheduling jobs with ready times and precedence constraints on parallel batch machines using metaheuristics

In this paper, we discuss a scheduling problem for parallel batch machines where the jobs have ready times. Problems of this type can be found in semiconductor wafer fabrication facilities (wafer fabs). In addition, we consider precedence constraints among the jobs. Such constraints arise, for example, in scheduling subproblems of the shifting bottleneck heuristic when complex job shop scheduling problems are tackled. We use the total weighted tardiness as the performance measure to be optimized. Hence, the problem is NP-hard and we have to rely on heuristic solution approaches. We consider a variable neighborhood search (VNS) scheme and a greedy randomized adaptive search procedure (GRASP) to compute efficient solutions. We assess the performance of the two metaheuristics based on a large set of randomly generated problem instances and based on instances from the literature. The obtained computational results demonstrate that VNS is a very fast heuristic that quickly leads to high-quality solutions, whereas the GRASP is slightly outperformed by the VNS approach. However, the GRASP approach has the advantage that it can be parallelized in a more natural manner compared to VNS.