Characterization,crystallization kinetics,and melting behavior of poly(ethylene succinate) copolyester containing 10 mol % butylene succinate

Copolyester was synthesized and characterized as having 89.9 mol % ethylene succinate units and 10.1 mol % butylene succinate units in a random sequence, as revealed by NMR. Isothermal crystallization kinetics was studied in the temperature range (T_c) from 30 to 73 °C using differential scanning calorimetry (DSC). The melting behavior after isothermal crystallization was investigated using DSC by varying the T_c, the heating rate and the crystallization time. DSC curves showed triple melting peaks. The melting behavior indicates that the upper melting peaks are associated primarily with the melting of lamellar crystals with various stabilities. As the T_c increases, the contribution of recrystallization slowly decreases and finally disappears. A Hoffman‐Weeks linear plot gives an equilibrium melting temperature of 107.0 °C. The spherulite growth of this copolyester from 80 to 20 °C at a cooling rate of 2 or 4 °C/min was monitored and recorded using an optical microscope equipped with a CCD camera. Continuous growth rates between melting and glass transition temperatures can be obtained after curve‐fitting procedures. These data fit well with those data points measured in the isothermal experiments. These data were analyzed with the Hoffman and Lauritzen theory. A regime II → III transition was detected at around 52 °C. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2431–2442, 2008     

Crystallization kinetics and melting behavior of metallocene short‐chain branched polyethylene fractions

Metallocene polyethylene (mPE) fractions are recognized as being more homogeneous with respect to short‐chain branch (SCB) distribution as compared with unfractionated mPEs. Differential scanning calorimetry and polarized optical microscopy (POM) were used to study the influences of SCB content on the crystallization kinetics, melting behavior, and crystal morphology of four butyl‐branched mPE fractions. The parent mPE of the studied fractions was also investigated for comparative purposes. mPE fractions showed a much simpler crystallization behavior as compared with their parent mPE during the cooling experiments. The Ozawa equation was successfully used to analyze the nonisothermal crystallization kinetics of the fractions. The Ozawa exponent n decreased from about 3.5 to 2 as the temperature declined for each fraction, indicating the crystal‐growth geometry changed from three‐dimensional to two‐dimensional. For isothermal crystallization, the fraction with a lesser SCB content exhibited a higher crystallization temperature (T_c) window. The results from the Avrami equation analysis showed the exponent n values were around 3 (with minor variation), which implied that the crystal‐growth geometry is pseudo‐three‐dimensional. Both of the activation energies for nonisothermal and isothermal crystallization were determined for each fraction with Kissinger and Arrhenius‐type equations, respectively. Double melting peaks were observed for both nonisothermally or isothermally crystallized specimens. The high‐melting peak was confirmed induced via the annealing effect during heating scans. The Hoffman–Weeks plot was inapplicable in obtaining the equilibrium melting temperature (T_m°) for each fraction. The relationship between T_c and T_m for the fractions is approximately T_m = T_c (°C) + 8.3. The POM results indicated that the crystals of parent or fractions formed under cooling conditions did not exhibit the typical spherulitic morphology as a result of the high SCB content. © 2002 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 325–337, 2002     

Superdrawing of polytetrafluoroethylene virgin powder above the static melting temperature

A new two‐stage draw technique was successfully applied to the superdrawing of polytetrafluoroethylene (PTFE) virgin powder. A film, compression‐molded from powder below the melting temperature (T_m = 335 °C), was initially solid‐state coextruded to an extrusion draw ratio (EDR) of 6–20 at 325 °C, about 10 °C below the T_m. These extrudates from the first‐stage draw were further drawn by a second‐stage pin draw in the temperature (T_d) range of 300–370 °C that covers the static T_m. The maximum achievable total draw ratio was ～60 at a T_d = 300 °C and increased rapidly with increasing T_d, reaching a maximum of 100–160 at a temperature window between 340 and 360 °C, depending on the initial EDRs. At yet higher T_d's, the ductility was lost as a result of melting. The high ductility of the PTFE extrudates at such high temperatures was ascribed to the improvement of interfacial adhesion and bonding between the deformed powder particles upon the first‐stage extrusion combined with the rapid heating of only a portion of the extrudate followed by the elongation at a high rate. The highly drawn fibers were highly crystalline (χ_c ≤ 87%) and showed high chain orientation (f_c ≤ 0.997) and a large crystallite size along the chain axis (D₀₀₁₅ ≤ 160 nm). The molecular draw ratio, estimated from the entropic shrinkage above the T_m, was close to the macroscopic deformation ratio independently of the initial EDRs. These results indicate that the draw was highly efficient in terms of chain extension, orientation, and crystallization. Thus, the maximum tensile modulus and strength achieved in this work were 102 ± 5 and 1.4 ± 0.2 GPa, respectively, at 24 °C. These tensile properties are among the highest ever reported on oriented PTFE. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1995–2004, 2001     

Crystallization behavior and morphology of poly(ethylene‐co‐trimethylene terephthalate)s

The melt crystallization behaviors and crystalline structures of poly(ethylene terephthalate) (PET), poly(trimethylene terephthalate), and poly(ethylene‐co‐trimethylene terephthalate) (PETT) were investigated with differential scanning calorimetry (DSC), polarized optical microscopy (POM), and X‐ray diffraction at various crystallization temperatures (T_cs). The PETT copolymers were synthesized via the polycondensation of terephthalate with ethylene glycol and trimethylene glycol (TG) in various compositions. The copolymers with 69.0 mol % or more TG or 31.0 mol % or less TG were crystallizable, but the other copolymers containing 34–56 mol % TG were amorphous. The DSC isothermal results revealed that the addition of a small amount of flexible TG (up to 21 mol %) to the PET structure slightly reduced the formation of three‐dimensional spherulites. A greater TG concentration (91–100%) in the copolyesters changed the crystal growth from two‐dimensional to three‐dimensional. The DSC heating scans after the completion of isothermal crystallization at various T_cs showed three melting endotherms for PET, PETT‐88, PETT‐84, and PETT‐79 and four melting endotherms for PETT‐9 and PETT. The presence of an additional melting endotherm could be attributed to the melting of thinner and imperfect copolyester crystallites. Analyses of the Lauritzen–Hoffman equation demonstrated that PETT‐88 had the highest values of the product of the lateral and folding surface free energies, and this suggested that the addition of small amounts of flexible trimethylene terephthalate segments to PET disturbed chain regularity, thus increasing molecular chain mobility. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4255–4271, 2004     

Crystallization,morphology, and thermal behavior of poly(p‐phenylene sulfide)

This article deals with the structure, crystallization, morphology, and thermal behavior of poly(p‐phenylene sulfide) (PPS) with low‐molecular mass, probed by DSC, optical, and electron microscopy. The growth rates of spherulites were measured over the temperature range 235–275°C. A regime II–III transition was found at T = 250°C. The regime transition was accompanied by a morphological change from sheaflike structure to classical spherulites. The Avrami equation poorly described the isothermal crystallization of PPS, for the occurrence of mixed growth mechanisms and secondary crystallization, in agreement with the morphology and the thermal behavior. Two melting peaks were detected on DSC curves and attributed to the melting of crystals formed isothermally at T_c by primary and secondary crystallization. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 415–424, 2001     

Rigid amorphous fraction and melting behavior of poly(ethylene terephthalate)

The multiple melting behavior of poly(ethylene terephthalate) (PET) is generally attributed to the fusion of original crystals recrystallized during the heating at conventional scanning rate. In the present study, the triple and double melting behavior that is observed after isothermal crystallization at T _c lower and higher than 215 °C, respectively, is put in relation with the presence and absence of rigid amorphous fraction around the original primary crystal lamellae. The complex melting behavior is explained by assuming that two different morphologies of primary crystals develop during crystallization at temperatures lower than 215 °C, in a proportion that is a function of the crystallization temperature: chain cluster aggregations with a high percentage of rigid amorphous fraction on the boundaries and small crystals with a high percentage of adjacent reentry folding and reduced constraints at the amorphous/crystal interphase. These distinct morphologies differently transform upon heating at low scanning rate, originating two endotherms. On the contrary, after crystallization at T _c ?>?215 °C, all the primary crystalline structure, which probably are characterized by the same morphology made of tightly chain folded lamellae and absence of rigid amorphous fraction, undergo the same reorganization route, originating a single endotherm.     

Thermal behavior and crystallization kinetics of random poly(ethylene‐Co‐2,2‐Bis[4‐(ethylenoxy)‐1,4‐phenylene]propane terephthalate) copolyesters

The thermal behavior of poly(ethylene‐co‐2,2‐bis[4‐(ethylenoxy)‐1,4‐phenylene]propane terephthalate) (PET/BHEEBT) copolymers was investigated by thermogravimetric analysis and differential scanning calorimetry. A good thermal stability was found for all the samples. The thermal analysis carried out using DSC technique showed that the T_m of the copolymers decreased with increasing BHEEBT unit content, differently from T_g, which on the contrary increased. Wide‐angle X‐ray diffraction measurements permitted identifying the kind of crystalline structure of PET in all the semicrystalline samples. The multiple endotherms similar to PET were also evidenced in the PET/BHEEBT samples, due to melting and recrystallization processes. By applying the Hoffman–Weeks' method, the T_m° of PET and its copolymers was derived. The isothermal crystallization kinetics was analyzed according to Avrami's treatment and values of the exponent n close to 3 were obtained, independently of T_c and composition. Moreover, the introduction of BHEEBT units was found to decrease PET crystallization rate. Lastly, the presence of a crystal‐amorphous interphase was evidenced. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1441–1454, 2005     

High melting thermoplastic/epoxy resin blends: Influence of the curing reaction on the crystallization and melting behavior

The influence of the cure process and the resulting reaction‐induced phase separation (RIPS) on the crystallization and melting behavior of polyoxymethylene (POM) in epoxy resin diglycidylether of bisphenol A (DGEBA) blends has been studied at different cure temperatures (180 and 145 °C). The crystallization and melting behavior of POM was studied with DSC and the simultaneous blend morphology changes were studied using OM. At first, the influence of the epoxy monomer on the dynamically crystallized POM was investigated. Secondly, a cure temperature above the melting point of POM (T_cure = 180 °C) was applied for blends with curing agent to study the influence of resulting phase morphology types on the crystallization behavior of POM in the epoxy blends. Large differences between particle/matrix and phase‐inverted structures have been observed. Thirdly, the cure temperature was lowered below the melting temperature of POM, inducing isothermal crystallization prior to RIPS. As a consequence, a distinction was made between dynamically and isothermally crystallized POM. Concerning the dynamically crystallized material, a clear difference could be made between the material crystallized in the homogeneous sample and that crystallized in the phase‐separated structures. The isothermally crystallized POM was to a large extent influenced by the conversion degree of the epoxy resin. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2456–2469, 2007     

Crystallization of poly(ethylene terephthalate–co–isophthalate)

Melt crystallization behaviors of poly(ethylene terephthalate) (PET) and poly(ethylene terephthalate‐co‐isophthalate) (PETI) containing 2 and 12 mol % of noncrystallizable isophthalate components were investigated. Differential scanning calorimetry (DSC) isothermal results revealed that the introduction of 2 mol % isophthalate into PET caused a change of the crystal growth process from a two‐dimensional to a three‐dimensional spherulitic growth. The addition of more isophthalate up to 12 mol % into the PET structure induced a change in the crystal growth from a three‐dimensional to a two‐dimensional crystal growth. DSC heating scans after completion of isothermal crystallization at various T_c's showed three melting endotherms for PET and four melting endotherms for PETI‐2 and PETI‐12. The presence of an additional melting endotherm is attributed to the melting of copolyester crystallite composed of ethylene glycol, tere‐phthalate, and isophthalate (IPA) or the melting of molecular chains near IPA formed by melting the secondary crystallite T_m (I) and then recrystallizing during heating. Analyses of both Avrami and Lauritzen‐Hoffman equations revealed that PETI containing 2 mol % of isophthalate had the highest Avrami exponent n, growth rate constant G_o, and product of lateral and end surface free energies σσ_e. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2515–2524, 2000     

Multiple melting behavior of poly(butylene succinate). II. Thermal analysis of isothermal crystallization and melting process

The multiple melting behavior of poly(butylene succinate) (PBSu) was studied with differential scanning calorimetry (DSC). Three different PBSu resins, with molecular weights (MWs) of 1.1 × 10⁵, 1.8 × 10⁵, and 2.5 × 10⁵, were isothermally crystallized at various crystallization temperatures (T_c) ranging from 70 to 97.5 °C. The T_c dependence of crystallization half‐time (τ) was obtained. DSC melting curves for the isothermally crystallized samples were obtained at a heating rate of 10 K min⁻¹. Three endothermic peaks, an annealing peak, a low‐temperature peak L, and a high‐temperature peak H, and an exothermic peak located between peaks L and H clearly appeared in the DSC curve. In addition, an endothermic small peak S appeared at a lower temperature of peak H. Peak L increased with increasing T_c, whereas peak H decreased. The T_c dependence of the peak melting temperatures [T_m(L) and T_m(H)], recrystallization temperature (T_re), and heat of fusion (ΔH) was obtained. Their fitting curves were obtained as functions of T_c. T_m(L), T_re, and ΔH increased almost linearly with T_c, whereas T_m(H) was almost constant. The maximum rate of recrystallization occurred immediately after the melting. The mechanism of the multiple melting behavior is explained by the melt‐recrystallization model. The high MW samples showed similar T_c dependence of τ, and τ for the lowest MW sample was longer than that for the others. Peak L increased with MW, whereas peak H decreased. In spite of the difference of MW, T_m(L), T_m(H), and T_re almost coincided with each other at the same T_c. The ΔH values, that is crystallinity, for the highest MW sample were smaller than those for the other samples at the same T_c. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2039–2047, 2005     

Miscibility and crystallization behavior of poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) and methoxy poly(ethylene glycol) blends

Poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) (PHB‐HHx) and methoxy poly(ethylene glycol) (MPEG) blends were prepared using melt blending. The single glass transition temperature, T_g, between the T_gs of the two components and the negative χ value indicated that PHB‐HHx and MPEG formed miscible blends over the range of compositions studied. The Gordon–Taylor equation proved that there was an interaction between PHB‐HHx and MPEG in their blends. FTIR supported the presence of hydrogen bonding between the hydroxyl group of MPEG and the carbonyl group of PHB‐HHx. The spherulitic morphology and isothermal crystallization behavior of the miscible PHB‐HHx/MPEG blends were investigated at two crystallization temperatures (70 and 40 °C). At 70 °C, melting MPEG acted as a noncrystalline diluent that reduced the crystallization rate of the blends, while insoluble MPEG particles acted as a nucleating agent at 40 °C, enhancing the crystallization rate of the blends. However, no interspherulitic phase separation was observed at the two crystallization temperatures. The constant value of the Avrami exponent demonstrated that MPEG did not affect the three‐dimensional spherulitic growth mechanism of PHB‐HHx crystals in the blends, although the MPEG phase, such as the melting state or insoluble state, influenced the crystallization rate of the blends. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2852–2863, 2006     

SAXS and DSC studies of the crystallization and melting phenomena of poly(ϵ‐caprolactone)

The relationships between the crystallization temperature, T_c, the crystal thickness, d_c and the melting peak temperature, T_m of poly(ϵ‐caprolactone) have been determined by carrying out time‐ and temperature‐dependent small angle x‐ray scattering experiments. A two‐step melting has been suggested, resulting in the occurrence of two well defined independent boundary lines, indicating the transformation from melt into the partially crystalline state. For crystallization temperatures lower than 40°C, during heating, more pronounced peak shifts are observed with the final melting of the crystallites having the same thickness of d_c ≈︁ 7 nm. In this region, it is evident that crystals have relatively good stabilities, since they have fairly uniform thickness. At higher temperatures, above 40°C, T_m increases with T_c, together with the thickness. The transformation of the melt into the partially crystalline state depicts a two‐step process, beginning with the formation of a well defined initial structure with lower order, which is subsequently stabilized.     

Calorimetric analysis of the multiple melting behavior of melt-crystallized poly(l-lactic acid) with a low optical purity

The polymorphous crystallization and multiple melting behavior of poly(l-lactic acid) (PLLA) with an optical purity of 92 % were investigated after isothermally crystallized from the melt state by wide-angle X-ray diffraction and differential scanning calorimetry. Owing to the low optical purity, it was found that the disordered (α′) and ordered (α) crystalline phases of PLLA were formed in the samples crystallized at lower (<95 °C) and higher (≥95 °C) temperatures, respectively. The melting behavior of PLLA is different in three regions of crystallization temperature (T _c) divided into Region I (T _c < 95 °C), Region II (95 °C ≤ T _c < 120 °C), and Region III (T _c ≥ 120 °C). In Region I, an exothermic peak was observed between the low-temperature and high-temperature endothermic peaks, which results from the solid–solid phase transition of α′-form crystal to α one. In Region II, the double-melting peaks can be mainly ascribed to the melting–recrystallization–remelting of less stable α crystals. In Region III, the single endotherm shows that the α crystals formed at higher temperatures are stable enough and melt directly without the recrystallization process during heating.     

On the origin of the multiple melting behavior in poly(ethylene naphthalene‐2,6‐dicarboxylate): Microstructural study as revealed by differential scanning calorimetry and X‐ray scattering

In this article a study on the melting behavior and microstructure of semicrystalline poly(ethylene naphthalene‐2,6‐dicarboxylate) (PEN) prepared by crystallization from the glass under different annealing conditions is presented. The influence of the annealing temperature (T_a), annealing time (t_a), and the heating rate (R_h) at which T_a is reached on the endothermic behavior of the samples was investigated by means of differential scanning calorimetry (DSC). A dual melting behavior appeared for low R_h values (2 deg · min⁻¹) within the range of 145 °C < T_a < 250 °C and 1 min ≤ t_a. ≤ 16 h. Samples subjected to fast heating rates (R_h = 200 deg · min⁻¹) to reach a T_a ≥ 230 °C showed DSC traces in which a transition is observed from three peaks to a single melting peak when t_a increases in the 30–240 min range. On the basis of the DSC results, PEN samples were prepared displaying single or dual endothermic behavior. The microstructure of these samples was studied by wide (WAXS) and small‐angle X‐Ray scattering (SAXS) techniques. The SAXS data were analyzed using the correlation function and interface distribution function formalisms, respectively. In samples with a single melting behavior, microstructural parameters such as the long spacing, the amorphous and the crystalline phase thicknesses are consistent with a lamellar stacking model in which the thickness distributions of both phases are almost the same. For samples exhibiting two melting endotherms, a dual lamellar model, which is in agreement with the experimental results is proposed. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1167–1182, 2000     

Poly(thiodiethylene adipate): Melting behavior,crystallization kinetics,morphology, and crystal structure

The melting behavior and crystallization kinetics of poly(thiodiethylene adipate) (PSDEA) were investigated with differential scanning calorimetry and hot‐stage optical microscopy. The observed multiple endotherms, commonly displayed by polyesters, were influenced by the crystallization temperature (T_c) and ascribed to melting and recrystallization processes. Linear and nonlinear treatments were applied to estimate the equilibrium melting temperature for PSDEA with the corrected values of the melting temperature. The nonlinear estimation yielded a higher value by about 9 °C. Isothermal crystallization kinetics were analyzed according to Avrami's treatment. Values of Avrami's exponent close to 3 were obtained, independently of T_c, in agreement with a crystallization process originating from predetermined nuclei and characterized by three‐dimensional spherulitic growth. As a matter of fact, space‐filling spherulites were observed by optical microscopy at all T_c's. The rate of crystallization became lower as T_c increased, as usual at a low undercooling, the crystallization process being controlled by nucleation. Moreover, the crystal structure of PSDEA was determined from powder X‐ray diffraction data by full profile fitting. A triclinic unit cell containing two polymer chains arranged parallel to the c axis was found. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 553–566, 2004     

Crystallization behavior and morphology of poly(propylene terephthalate) copolymers containing neopenthyl glycol moieties

The melting behavior and the crystallization kinetics of random poly(propylene/neopenthyl terephthalate) copolymers (PPT‐PNT) were investigated by means of differential scanning calorimetry and hot‐stage optical microscopy. Multiple endotherms were evidenced in the PPT‐PNT samples, due to melting and recrystallization processes, similarly to PPT. By applying the Hoffman‐Weeks' method, the T_m° of the copolymers was derived. Baur's equation described well the T_m‐composition data. The isothermal crystallization kinetics was analyzed according to the Avrami's treatment. The introduction of NT units decreased the crystallization rate in comparison to pure PPT. Values of the Avrami's exponent close to three were obtained in all cases, regardless of T_c, in agreement with a crystallization process originating from predeterminated nuclei and characterized by three dimensional spherulitic growth. As a matter of fact, space‐filling spherulites were observed by optical microscopy at all T_cs. Banded spherulites were found for PPT‐PNT5 and PPT‐PNT10, the band spacing being affected by both T_c and composition. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 818–830, 2008     

Melting behavior of isotactic polystyrene

The melting behavior of isotactic polystyrene, crystallized from the melt and from dilute solutions in trans-decalin, has been studied by differential scanning calorimetry and solubility measurements. The melting curves show 1, 2, or 3 melting endotherms. At large supercooling, crystallization from the melt produces a small melting endotherm just above the crystallization temperature T_c. This peak originates from secondary crystallization of melt trapped within the spherulites. The next melting endotherm is related to the normal primary crystallization process. Its peak temperature increases linearly with T_c, yielding an extrapolated value for the equilibrium melting temperature T_c° of 242 ± 1°C as found before. By self-seeding, crystallization from the melt could be performed at much higher temperature to obtain melting temperatures as high as 243°C, giving rise to doubt about the value of T_c° found by extrapolation. For normal values of T_c and heating rate, an extra endotherm appears on the melting curve. Its peak temperature is the same for both melt-crystallized and solution-crystallized samples, and independent of T_c, but rises with decreasing heating rate. From the effects of heating rate and partial scanning on the ratio of peak areas and of previous heat treatment on dissolution temperature, it is concluded that this peak arises from the second one by continuous melting and recrystallization during the scan.     

Ethylene/hexene copolymerization with the heterogeneous catalyst system SiO2/MAO/rac‐Me2Si[2‐Me‐4‐Ph‐Ind]2ZrCl2: The filter effect

The main focus of this study is the ethylene/hexene copolymerization with the silica supported metallocene SiO₂/MAO/rac‐Me₂Si[2‐Me‐4‐Ph‐Ind]₂ZrCl₂. Polymerizations were carried out in toluene at a reaction temperature of 40°C–60°C and the cocatalyst used was triisobutylaluminium (TIBA). The kinetics of the copolymerization reactions (reactivity ratios r_E/H, monomer consumption during reaction) were investigated and molecular weights M_w, molecular weight distributions MWD and melting points T_m were determined. A schematic model for the blend formation observed was developed that based on a filtration effect of monomers by the copolymer shell around the catalyst pellet.