Thermal,mechanical and γ-ray shielding properties of micro- and nano-Ta2O5 loaded DGEBA epoxy resin composites

In this work, we have investigated the synergistic effect of micro- and nano-Ta₂O₅ fillers in the epoxy matrix on the thermal, mechanical, and radioprotective properties of the composites. Morphological analysis revealed uniform dispersion of fillers in the matrix. Both the thermal stability and tensile properties of matrices have enhanced in the presence of fillers. Although the nanocomposites showed significantly higher tensile strength and Youngs modulus compared to micro-composites, the enhancement in these properties was predominant at low loadings. Dynamic mechanical analysis indicated good interfacial adhesion and positive reinforcing effect on the matrix even at higher loading (30 wt%) of nano-Ta₂O₅. γ-Ray attenuation studies performed in the energy range of 0.356–1.332 MeV revealed better γ-ray shielding ability of nanocomposites compared to microcomposites at same weight fraction of fillers. In particular, γ-ray attenuation at 0.356 MeV for 30 wt% nano-Ta₂O₅ loaded epoxy composite was enhanced by around 13% compared to the microcomposite at the same loading. Increased surface-to-volume ratio of nanofillers and consequent increase in matrix-filler adhesion and radiation-matter interaction have manifested in an overall enhancement in the thermal, mechanical, dynamic mechanical, and radiation shielding characteristics of nano-Ta₂O₅/epoxy composites, proving them as promising γ-ray shields.     

Effect of fillers and additives on the properties of SBR vulcanizates

Methacrylic acid (MAA) and methyl methacrylate (MMA) were used as additives for peroxide‐cured styrene–butadiene rubber (SBR) filled with three inorganic fillers with different particle sizes and surface activity, for example, MgO, Mg(OH)₂, and BaSO₄. The experimental results show that the introduction of MAA can improve the mechanical properties of SBR vulcanizates filled with MgO, Mg(OH)₂, or BaSO₄. A small amount of MAA leads to significant increases in the modulus, tensile strength, and tear strength. MMA has little effect on the mechanical properties of the SBR vulcanizates. The SEM micrographs show that MAA can improve the interfacial bonding between SBR and the three kinds of fillers. The SBR–filler interaction was studied by Kraus plots. The relationship between the SBR–filler interaction and the mechanical properties was explored. m, a characteristic constant of a filler–SBR matrix, represents the interfacial bonding between fillers and SBR and the accumulated structure of the fillers. At a given ?, a high value of m means a strong interaction between SBR and the filler and, therefore, strong mechanical properties. The Payne effect of the SBR vulcanizates was observed, and the vulcanizates have low storage moduli at high strains and high storage moduli at low strains, and the moduli are nonlinear and increase the nonlinearity as the filler content increases. The loss moduli and loss factor reach their maximums at moderate and high strain amplitudes, respectively. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 775–782, 2003     

Mechanical and Thermal Properties of Poly(L‐lactide) Incorporating Various Inorganic Fillers with Particle and Whisker Shapes

Poly(L ‐lactide) (PLLA) composites incorporating various inorganic fillers (ifR‐PLA) were prepared by the melt blending technique, and their mechanical and thermal properties were evaluated. The filler types influenced the mechanical properties of ifR‐PLA; for those incorporating particle‐ and whisker‐type fillers the tensile moduli were 3.1–3.7 and 3.7–4.5 GPa, respectively, and the flexural moduli were 4.1–4.8 and 4.8–6.1 GPa. It was found that the tensile strength and modulus, as well as the flexural modulus, of ifR‐PLA incorporating whisker‐type fillers increased in proportion to the volume percent of the fillers (V_f). The flexural strength of ifR‐PLA incorporating 9Al₂O₃ · 2B₂O₃ whiskers showed a similar increase, while that of ifR‐PLA incorporating CaCO₃ whiskers showed a decrease with increasing V_f. This difference may be because the 9Al₂O₃ · 2B₂O₃ with its large aspect ratio kept its original fibrous shape, while the CaCO₃ lost its fibrous shape during the blending process. However, the reinforcing effect of these fillers was relatively low compared with that known for the corresponding composites of the conventional polymeric materials, probably because of the poor surface adhesion of PLLA to the fillers.

Comparison of effect on storage moduli of different fillers.     

Study on poly(ether ether ketone)/organically modified montmorillonite composites

Abstract

Novel poly(ether ether ketone) (PEEK)/organically modified montmorillonite (OMMT) composites containing 0–10 wt-% fractions of OMMT were prepared by melting blending method and the microstructure, thermal and mechanical properties were investigated using different characterisation techniques. X-ray diffraction and transmission electron microscopy showed that the OMMT was well dispersed with microscale in the PEEK matrix. Differential scanning calorimetry indicated that the glass transition temperature T _g and melt temperature T _m of PEEK/OMMT composites (POMCs) were hardly affected by the addition of OMMT, while the crystal temperature T _c decreased when the amount of OMMT excessed 1 wt-%. The data of thermogravimetric analysis exhibited that the thermal stability of POMCs in higher temperature region was better than that of pure PEEK. The results of mechanical properties test revealed that modulus and strength of POMCs increased with the content of OMMT, whereas the elongation at break and impact strength of POMCs decreased.     

Thermal conductivity and mechanical properties of polyimide composites with mixed fillers of BN flakes and SiC@SiO2 whiskers

Polyimide (PI) composites with mixed fillers of BN flakes and SiC whiskers exhibit enhanced thermal conductivity and mechanical properties. In order to improve dispersion and interaction of these mixed fillers within the PI matrix, BN flakes were modified by a titanate coupling agent while SiC whiskers were oxidized at 750°C for 60 minutes to produce SiC@SiO₂ followed by silane coupling agent modification. PI composites reached a maximum thermal conductivity of 0.95 W/m K at volume fraction of mixed fillers of 27.6 vol% when the weight ratio of BN flakes to SiC@SiO₂ whiskers was 1:4. The enhanced thermal conductivity is likely attributed to the formation of heat conductive networks constructed by BN flakes and SiC@SiO₂ whiskers and the improved interfacial affinity between fillers and matrix. The optimized Nielsen-mold confirms the distribution and morphology of fillers affect the thermal conductivity of PI composites. In addition, SiC whiskers enhanced the mechanical property of PI composites and the influence of fillers on the mechanical property was further elaborated.     

Improvement of mechanical performance of epoxy resins filled with cobalt and chromium powders

Epoxy/ powder metal composites have interesting electrical properties, becoming conductors above the percolation threshold. To complete this study, mechanical investigations have been carried out to show the influence of the fillers on the mechanical performance of these composites. In this framework, different epoxy/metallic powders (Cobalt, Chromium) composites were prepared. Scanning Electron Microscopy showed that the dispersion of the metallic fillers in the matrix is almost homogeneous. The dynamic mechanical thermal analysis (DMTA) measurements showed the dependence of the viscoelastic parameters with the frequency, temperature, nature, and content of fillers. The main relaxations observed are the primary α relaxation (associated to the glass transition, T_g) and a secondary β relaxation. A second DMTA run on the same samples showed a slight increase of the T_g. It clearly showed that the used metallic fillers improve the mechanical properties of the obtained composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

A Comparative Study on Curing Characteristics,Mechanical Properties,Swelling Behavior,Thermal Stability,and Morphology of Feldspar and Silica in SMR L Vulcanizates

Abstract

Comparison studies on effects of feldspar and silica (Vulcasil C) as a filler in (SMR L grade natural rubber) vulcanizates on curing characteristics, mechanical properties, swelling behavior, thermal analysis, and morphology were examined. The incorporation of both fillers increases the scorch time, t ₂, and cure time, t ₉₀, of SMR L vulcanizates. At a similar filler loading, feldspar exhibited longer t ₂ and t ₉₀ but lower values of maximum torque, M_HR, and torque difference, M_HR–M_L than did silica-filled SMR L vulcanizates. For mechanical properties, both fillers were found to be effective in enhancing the tensile strength (up to 10 phr), tensile modulus, and hardness of the vulcanizates. However, feldspar-filled SMR L vulcanizates showed lower values of mechanical properties than did silica-filled SMR L vulcanizates. Swelling measurement indicates that swelling percentages of both fillers-filled SMR L vulcanizates decrease with increasing filler loading whereas silica shows a lower swelling percentage than feldspar-filled SMR L vulcanizates. Scanning electron microscopy (SEM) on fracture surface of tensile samples showed poor filler–matrix adhesion for both fillers with increasing filler loading in the vulcanizates. However, feldspar-filled SMR L vulcanizates showed poorer filler–matrix adhesion than did silica-filled SMR L vulcanizates. Thermogravimetric analysis (TGA) results indicate that the feldspar-filled SMR L vulcanizates have higher thermal stability than do silica-filled SMR L vulcanizates.     

Thermal and mechanical properties of wood flour–polystyrene blends from postconsumer plastic waste

Polystyrene (PS) from packing materials and plastic cups was reinforced with 30 and 50% wood flour through a blending process with and without a commercial compatibilizing agent. The processability of the pure recycled polystyrene (rPS) and wood–rPS composites was studied in terms of the torque of the mixing process; this was then compared with that of a commercial virgin multipurpose PS. The physical and mechanical properties were compared with those of the virgin PS reinforced with 30 and 50% wood flour. The results show that the mechanical properties of the pure and reinforced rPS did not decrease with respect to the virgin PS, and in terms of the impact strength, the rPS was superior to the virgin plastic. The mechanical properties were not affected by the commercial compatibilizing agent, but the torque of the blends was significantly lower with the compatibilizer. Differential scanning calorimetry (DSC) and dynamic mechanical analysis were used to study the glass‐transition temperature (T_g) of both the pure virgin PS and pure rPS and the wood flour–PS composites. The T_g values of the rPS and wood–rPS composites were higher than those of the virgin PS and wood–virgin PS composites. The use of rPS increased the stiffness and flexural modulus of the composites. Thermogravimetric analysis revealed that the thermal stability of rPS and its composites was slightly greater than that of the virgin PS and its composites. These results suggest that postconsumer PS can be used to obtain composite materials with good mechanical and thermal properties. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of oxidized carbon black on the mechanical properties and molecular motions of natural rubber studied by pulse NMR

The mechanical properties such as elastic modulus and stress-relaxation and spin-spin relaxation time T₂ from pulse NMR were measured for surface-oxidized carbon-black-filled natural rubber. The extent of reinforcement increased with CB volume percent in the range of 0–30%. At a given CB percent, this quantity increased by surface oxidation of fillers and decreasing filler size. From pulse NMR experiment, it was found that there were three components in rubber molecules which have different values for T₂. Stress-relaxation time and elastic moduli fitted one master curve against effective volume, fraction which is the sum of filler and bound rubber fraction. It was found that the distance between particle surfaces is the most important factor influencing reinforcing properties of filled polymers.     

Mechanical,dielectric, and thermal properties of fluorosilicone rubber composites filled with silica/multiwall carbon nanotube hybrid fillers

In this work, hybrid fillers consist of modified silica (SiO₂) and multiwalled carbon nanotube (MWCNT) were used to improve the mechanical, dielectric, and thermal properties of fluorosilicone (FSR) composites via a direct mechanical mixing method. With the increase of CNT loading in SiO₂/CNT hybrid loading ratio, the tensile properties, dielectric constant, electrical conductivity, and thermal properties all increase without a sharp sacrifice of flexibility. The dielectric constant of FSR-S15/C5 achieved 7,370 @1 kHz, which is about four orders of the FSR-S20, and the dielectric loss remains as low as 0.676 @1 kHz. Therefore, the linkage of SiO₂ and FSR chains not only enhances the interfacial interaction between the fillers and FSR matrix but also decreases the agglomeration of the fillers in matrix. What is more, modified SiO₂ and CNT were designed as the effective hybrid filler to improve the performance of the polymeric matrix through synergic effect.     

Thermal,electrical, and mechanical properties of addition-type liquid silicone rubber co-filled with Al2O3 particles and BN sheets

The addition-type liquid silicone rubber (ALSR) co-filled with spheroidal Al₂O₃ and flaky BN was prepared by the mechanical blending and hot press methods to enhance the thermal, electrical, and mechanical properties for industrial applications. Morphologies of ALSR composites were observed by scanning electron microscopy (SEM). It was found that the interaction and dispersion state of fillers in the ALSR matrix were improved by the introduction of BN sheets. Thermal, electrical, and mechanical performances of the ALSR composites were also investigated in this work. The result indicated that the thermal conductivity of ALSR can reach 0.64 W m⁻¹ K⁻¹ at the loading of 20 wt% Al₂O₃/20 wt% BN, which is 3.76 times higher than that of pure ALSR. The addition of Al₂O₃ particles and BN sheets also improve the thermal stability of ALSR composites. Moreover, pure ALSR and ALSR composites showed relatively lower dielectric permittivity (1.9–3.1) and dielectric loss factor (<0.001) at the frequency of 10³ Hz. The insulation properties including volume resistivity and breakdown strength were improved by the introduction of flaky BN in the ALSR matrix. The volume resistivity and characteristic breakdown strength E₀ are 6.68 × 10¹⁵ Ω m and 93 kV/mm, respectively, at the loading of 20 wt% Al₂O₃/20 wt% BN. In addition, the mechanical characteristics including elongation at break and tensile strength of ALSR composites were also enhanced by co-filled fillers. The combination of these improved performances makes the co-filled ALSR composites attractive in the field of electrical and electronic applications.     

Thermal,mechanical, and structural investigation of the effect of electron beam‐irradiation in Bayfol nuclear track detector

Samples from sheets of the polymeric material Bayfol have been exposed to electron beam in the dose range 10–100 kGy. The resultant effect of electron beam irradiation on the thermal properties of Bayfol has been investigated using thermogravimetric analysis. The onset temperature of decomposition T₀ and activation energy of thermal decomposition E_a were calculated, results indicating that the Bayfol polymer decomposes in one main weight loss stage. Also, the electron irradiation in the dose range 40–100 kGy led to a more compact structure of Bayfol polymer, which resulted in an improvement in its thermal stability with an increase in activation energy of thermal decomposition. The variation of transition temperatures with electron dose has been determined using differential thermal analysis. The results indicate that the electron irradiation in the dose range 40–100 kGy causes crosslinking that destroys the crystalline structure depressing the melting temperature and this is most suitable for applications requiring the molding of this polymer at lower temperatures. In addition, the mechanical and structural properties of Bayfol samples were measured and the results revealed that the tensile strength, elongation at break, yield strength, and intrinsic viscosity were affected by the electron doses. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Thermal and Mechanical Properties of Polyurethanes Derived from Mono- and Disaccharides

Thermal and mechanical properties of polyurethane (PU) sheets pre-pared from the glucose/fructose/sucrose–polyethylene glycol (PEG)–diphenylmethane diisocyanate (MDI) system were examined by differential scanning calorimetry, thermogravimetry, dynamic mechanical analysis and tensile tests. The saccharide content was varied at a constant NCO: OH ratio of 1·0. The glass transition temperature (T_g) increased with increasing saccharide content. The incorporation of saccharides into the PU structure results in a higher crosslinking density and a higher content of hard segments. The thermal decomposition was dependent on the saccharide content, an increase leading to a lower thermal decomposition temperature (T_d). The dissociation of saccharide OH groups and NCO groups is a major part of the thermal decomposition of these PUs. Dynamic mechanical analysis revealed two kinds of relaxation: the high temperature relaxation corresponds to main chain motion and the other is a local mode relaxation due to non-reacted isocyanate groups. The tensile stress and Young’s modulus increased with the saccharide content. © of SCI.     

Structural,thermal and dielectric properties of AlN–SiC composites fabricated by plasma activated sintering

Highly dense AlN–SiC composites with various SiC additions (0–50?wt-%) were fabricated at 1800°C by plasma activated sintering. The effect of SiC addition on structural, thermal and dielectric properties as well as microwave absorbing performance of the composites was investigated. The thermal conductivity decreases with increasing SiC addition, from 68.7 W (m?K)^?1 for 0?wt-% SiC to 19.38?W (m?K)^?1 for 50?wt-% SiC. On the contrary, the permittivity and dielectric loss increase gradually, from 7.6–8.5 to 22–26.7 and from 0.02–0.1 to 0.2–0.53, respectively. AlN–SiC composite with better thermal and dielectric properties in 30?wt-% SiC, whose thermal conductivity and dielectric loss are found to be 24.88?W (m?K)^?1 and 0.15–0.74, respectively. Furthermore, the composite exhibits microwave absorbing performance with the minimum reflection loss (RL) of ?16.5 dB at 15.5 GHz and the frequency range of 2.6 GHz for RL below ?10 dB (90% absorption).     

Effect of different types of filler and filler loadings on the properties of carboxylated acrylonitrile–butadiene rubber latex films

The effects of different types of fillers and filler loadings on the properties of carboxylated nitrile rubber (XNBR) latex were identified. Silica, mica, carbon black (CB; N330), and calcium carbonate (CaCO₃) were used as fillers with filler loadings of 10, 15, and 20 parts per hundred rubber. Furnace ashing and Fourier transform infrared analysis proved that interaction existed between the fillers and XNBR latex films. The morphology of the filled XNBR films was significantly different for different types of fillers. Mica and CaCO₃ fillers showed uneven distribution within the XNBR film, whereas other fillers, such as silica and CB, showed homogeneous distribution within the films. In the observation, silica and mica fillers also illustrated some degree of agglomeration. The mechanical properties (e.g., tensile and tear strengths) showed different trends with different types of fillers used. For silica and mica fillers, the mechanical properties increased with filler loadings up to a certain loading, and decreased with higher filler loadings. For CB filler, the mechanical properties increased gradually with increasing filler loadings. CaCO₃ fillers did not increase the mechanical properties. The crosslinking density of the XNBR films increased when they were incorporated with fillers because of the presence of elastomer–filler and filler–filler interactions. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Influence of organic modification on mechanical properties of melt processed intercalated poly(methyl methacrylate)–organoclay nanocomposites

The influence of organic modifiers on intercalation extent, structure, thermal and mechanical properties of poly(methyl methacrylate) (PMMA)–clay nanocomposites were studied. Two different organic modifiers with varying hydrophobicity (single tallow versus ditallow) were investigated. The nanocomposites were prepared from melt processing method and characterized using wide angle X‐ray diffraction, transmission electron microscopy, thermogravimetric analysis, differential scanning calorimetry (DSC), and tensile tests. Mechanical properties such as tensile modulus (E), break stress (σ_brk), and % break strain (ε_brk) were determined for nanocomposites at various clay loadings. Extent of PMMA intercalation is sufficient and in the range 9–15 Å depending on organoclay and filler loading. Overall thermal stability of nanocomposites increases by 16–30°C. The enhancement in T_g of nanocomposite is merely by 2–4°C. With increase in clay loading, tensile modulus increases linearly while % break strain decreases. Break stress is found to increase till 4 wt % and further decreases at higher clay loadings. The overall improvement in thermal and mechanical properties was higher for the organoclay containing organic modifier with lower hydrophobicity and single tallow amine chemical structure. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Microstructure and properties of (1 − x)La0.9Ca0.1CrO3/x ZrO2 (x = 0–30 wt-%) composites

The microstructure and properties of Ca doped lanthanum chromate [La_0.9Ca_0.1CrO₃ (LCCO)] and zirconia (ZrO₂) composites [abbreviated as (1???x)LCCO/xZrO₂, x?=?0–30?wt-%] prepared by solid state reaction method are investigated in this paper whose potential application in heat resistant ceramics are also discussed. The growth and fusion of the LCCO grains are hindered by the ZrO₂ grains, which make the matrix grains refined. In the stable system, it is discovered that the density of the composites decreases, the porosity increases and the decrease amplitude of the bend strength after thermal shock at 600°C reduces with the increasing ZrO₂ content, which results in diminishing the bend strength gradually and enhancing the thermal shock resistance. When x?=?10–15?wt-%, the samples show the best thermal shock resistance realising a maximum thermal cycle times of 8. The material with x?=?20?wt-% exhibits excellent slag resistance.     

Thermal expansion and mechanical properties of phenolic resin/ZrW2O8 composites

Phenolic resin/ZrW₂O₈ composites were successfully fabricated and their coefficient of thermal expansion (CTE) as well as mechanical properties was investigated. The CTE of the composites decreases from 46 × 10^–6 to 14 × 10^–6 K^?1 when the ZrW₂O₈ volume fraction increases from 0 to 52 vol %. The CTE of the composites is analyzed by some theoretical models; Schapery's upper bound provides the best estimate of the reduction in CTE. The Barcol hardness of the composites increases with an increase in the ZrW₂O₈ volume fraction. The bending strength of the composites with 19–25 vol % of ZrW₂O₈ fillers shows a maximum value of 130 MPa, which is 45% larger than that of phenolic resin without fillers. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Flame retardancy of ceramic-based rigid polyurethane foam composites

In this work, ceramic fillers zirconia and alumina powder were incorporated in the rigid polyurethane foams derived from modified castor oil and their impact on the mechanical, thermal, and fire performances of composite foams have been analyzed. It was observed that the addition of ceramic filler showed improved mechanical and thermal properties and best properties were shown by 6% zirconia with compressive strength of 6.61 MPa and flexural strength of 5.72 MPa. Zirconia also demonstrated an increase in T_5% up to 260 °C. Cone calorimetry shows a decrease in peak of heat release from 118 to 84 kW m⁻² and 94 kW m⁻² by the incorporation of alumina and zirconia powder, respectively. Furthermore, total heat release (THR), smoke production rate (SPR), and total smoke release (TSR) were also found to decrease remarkably on the incorporation of ceramic fillers. So, these fillers have a great potential as an additive to incorporate good mechanical, thermal, and fire properties in bio-based rigid PU foams. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 48250.     

A prediction of the thermodynamic,thermophysical, and mechanical properties of CrTaO4 from first principles

It is reported that the self-forming CrTaO₄ oxide scale can protect refractory high-entropy alloys from oxidation, superior to Cr₂O₃. In this paper, the phase stability, mechanical, and thermal properties of three polymorphous phases of CrTaO₄ are systematically investigated from first-principles density functional theory calculations. The mechanical properties predicted using the strain–energy methods indicated that all three phases are mechanically stable. The temperature dependence of elastic constants and polycrystalline moduli of three phases demonstrated the thermal softening as temperature increase. The Helmholtz-free energies as a function of volume and temperature are derived from phonon dispersions within the quasi-harmonic approximation at six strained volumes. The calculated apparent bulk coefficients of thermal expansion of these three phases are evaluated, the highest value approximately 13.4× 10⁻⁶ K⁻¹ within a temperature range of 500–2000 K for the rutile I4₁md phase. The lattice thermal conductivity calculated by the Debye–Callaway model suggested that the rutile type I4₁md phase has the lowest value of approximately 2.1 W/m/K at 1800 K. The other two phases, C2/m and P2/c, exhibit higher values due to relatively lower Grüneisen parameters and larger phonon velocities. The melting point of CrTaO₄ is predicted to be between 1975 and 2449 K using ab initio molecular dynamics simulations. This work provides a comprehensive theoretical understanding of the thermodynamic, mechanical, and thermal properties for the new material CrTaO₄ and serves as an example of a viable computational design strategy for improved oxidation resistance of refractory alloys at high temperatures.