Influence of catalytic particle size on the performance of fluidized-bed chemical vapor deposition synthesis of carbon nanotubes

In this paper, the impacts of catalytic particle size on the overall reactor performance for carbon nanotubes (CNTs) production using a fluidized-bed chemical vapor deposition (FBCVD) process have been studied. Six different particle size fractions (10-20 μm, 20-53 μm, 53-75 μm, 75-100 μm, 100-200 μm, and 200-300 μm) were selected. It was observed that the smaller the catalytic particle diameter, the greater the carbon deposition efficiency and the greater CNT synthesis selectivity. The 10-20 μm catalytic particles exhibited 30% higher carbon deposition efficiency than the 200-300 μm catalytic particles. The selectivity toward CNTs formation was also approximately 100%. These observations could be explained by the fact that when the diameter of the catalytic particle gets smaller, the breakthrough capacities during frontal diffusion will be bigger due to a shorter diffusion path length within the particle. Moreover, the fine particles ensured high interstitial velocity which subsequently enhances the heat and mass transfer, and consequently improves the CVD reaction.     

Electrochemical study of S-nitrosoglutathione and nitric oxide by carbon fibre NO sensor and cyclic voltammetry - possible way of monitoring of nitric oxide

Nitrosation of sulfhydryl group of glutathione, which is highly reactive and is often found conjugated to other molecules via its sulfhydryl moiety, is one of many biological effects of the nitric oxide (NO). This process may serve as a signal event and/or as a deposition of NO to S-nitrosoglutathione (GSNO). Moreover, GSNO may release NO under specific conditions. That is why NO, which has a little lifetime itself, could be distribute for longer distances within the organism. Here, we studied and compared the basic electrochemical characteristics of biological active thiol compounds (GSH, oxidized glutathione and GSNO). In addition, observation of the decomposition process of GSNO using different electrochemical techniques followed. Primarily we studied the influence of scan rate and reducing agent (Tris(2-carboxyethyl)phosphine). The CV calibration equations were linear, R.S.D. about 5%. The detection limits of GSH, GSSG and GSNO expressed as 3 S/N were 9 nM, 4 nM and 20 nM, respectively. In addition, the use of NO selective carbon fibre electrode and cyclic voltammetry for the study of GSNO decomposition catalysed by copper(II) and iron(II) followed.     

Multi-walled carbon nanotube length as a critical determinant of bioreactivity with primary human pulmonary alveolar cells

Multiwalled carbon nanotube (MWCNT) length is suggested to critically determine their pulmonary toxicity. This stems from in vitro and in vivo rodent studies and in vitro human studies using cell lines (typically cancerous). There is little data using primary human lung cells. We addressed this knowledge gap, using highly relevant, primary human alveolar cell models exposed to precisely synthesised and thoroughly characterised MWCNTs. In this work, transformed human alveolar type-I-like epithelial cells (TT1), primary human alveolar type-II epithelial cells (ATII) and alveolar macrophages (AM) were treated with increasing concentrations of MWCNTs before measuring cytotoxicity, inflammatory mediator release and MAP kinase signalling. Strikingly, we observed that short MWCNTs (∼0.6 μm in length) induced significantly greater responses from the epithelial cells, whilst AM were particularly susceptible to long MWCNTs (∼20 μm). These differences in the pattern of mediator release were associated with alternative profiles of JNK, p38 and ERK1/2 MAP kinase signal transduction within each cell type. This study, using highly relevant target human alveolar cells and well defined and characterised MWCNTs, shows marked cellular responses to the MWCNTs that vary according to the target cell type, as well as the aspect ratio of the MWCNT.     

Conversion of carbon nanotubes to diamond by spark plasma sintering

The diamond phase has been converted directly from carbon nanotubes by spark plasma sintering (SPS), at 1500 °C under 80 MPa pressure, without any catalyst being involved. Well-crystallized diamond crystals, with particle sizes ranging from 300 nm to 10 μm were obtained. After sintering at 1200 °C, the tips of the carbon nanotubes were found to be open and the conversion from carbon nanotubes to diamond started. The mechanism for carbon nanotube to diamond conversion in SPS may be described as that from carbon nanotubes to an intermediate phase of carbon nano-onion, and then to diamond. It is believed that the plasmas generated by the low-voltage, vacuum spark, via a pulsed DC in the SPS process, played a critical role in the low pressure diamond formation. This SPS process provides an alternative approach to diamond synthesis.     

Effects of gas temperature fluctuation on the NO release from pulverized coal particle during char combustion

The effects of gas temperature fluctuation on the NO release from pulverized coal particle during char combustion are investigated. The computed results show that the NO formation through the heterogeneous oxidation and reduction reactions is influenced by the gas temperature fluctuation for the particles with initial diameters of 10-50 μm. The gas temperature fluctuation leads to faster NO release from the particle. The heterogeneous NO formation during the char combustion is further enhanced by the increase in the fluctuation amplitude of gas temperature.     

Synthesis,Preliminary Bioevaluation and Computational Analysis of Caffeic Acid Analogues

A series of caffeic acid amides were designed, synthesized and evaluated for anti-inflammatory activity. Most of them exhibited promising anti-inflammatory activity against nitric oxide (NO) generation in murine macrophage RAW264.7 cells. A 3D pharmacophore model was created based on the biological results for further structural optimization. Moreover, predication of the potential targets was also carried out by the PharmMapper server. These amide analogues represent a promising class of anti-inflammatory scaffold for further exploration and target identification.     

Electrochemical composite formation of thiophene and N-methylpyrrole polymers on carbon fiber microelectrodes: Morphology,characterization by surface spectroscopy,and electrochemical impedance spectroscopy

Electrochemical composite thin film formation (∼0.6–0.7 μm) of thiophene and N-methylpyrrole on carbon fiber microelectrodes (diameter ∼7 μm) was carried out by cyclic voltammetry in order to understand and improve the surface properties and capacitance behaviour of carbon fibers. Carbon fiber microelectrodes were coated with polythiophene and N-methylpyrrole was electrografted onto the thiophene electrode. The electrocoated carbon fiber surface mophology was characterized by scanning electron microscopy and atomic force microscopy and by FTIR-reflectance spectroscopy for their composition. The effect of monomer concentration and scan number on electropolymerization has also been investigated. The impedance behaviour of composite electrodes was characterized by electrochemical impedance spectroscopy. The composite of polythiophene and poly-N-methylpyrrole exhibits better charge storage properties than polythiophene coated carbon fiber microelectrodes.     

Preparation of carbon nanofibers/carbon foam monolithic composite from coal liquefaction residue

Carbon nanofibers/carbon foam composites that are made by growing carbon nanofibers (CNFs) on the surface of a carbon foam (CF) have been prepared from coal liquefaction residues (CLR) by a procedure involving supercritical foaming, oxidization, carbonization, and catalytic chemical vapour deposition (CCVD) treatment. These new carbon/carbon composites were examined using SEM, TEM and XRD. The results show that the as-made CF has a structure with cell sizes of 300-600 μm. X-ray diffraction studies show that iron-containing contaminates are present in the CLR. However, these species may act as a catalyst in the CCVD process as established in the literature. After the CCVD treatment, the cell walls of CF are covered by highly compacted CNFs that have external diameters of about 100 nm and lengths of several tens of micrometers. This work may open a new way for direct and effective utilization of the CLR.     

PAN/SAN/SWNT ternary composite: Pore size control and electrochemical supercapacitor behavior

Single wall carbon nanotubes (SWNT) act as a compatabilizer for polyacrylonitrile (PAN)/styrene-acrylonitrile (SAN) copolymer blends. Carbonization of PAN/SAN/SWNT blend films results in pore widths in the range of 1-200 nm, while carbonized PAN/SAN blend films resulted in pores with typical width of 1-10 μm. Electrochemical supercapacitor behavior of the carbonized PAN/SAN/SWNT films was characterized using 6 M KOH electrolyte. Surface area and pore size distribution were analyzed using nitrogen gas adsorption and the BET and DFT theories. Double layer capacity of the carbonized PAN/SAN/SWNT films was as high as 205 μF/cm² based on the BET surface area.     

Biopitch-based general purpose carbon fibers: Processing and properties

Eucalyptus tar pitches are generated on a large scale in Brazil as by-products of the charcoal manufacturing industry. They present a macromolecular structure constituted mainly of phenolic, guaiacyl, and siringyl units common to lignin. The low aromaticity (60-70%), high O/C atomic ratios (0.20-0.27%), and large molar mass distribution are peculiar features which make biopitches behave far differently from fossil pitches. In the present work, eucalyptus tar pitches are evaluated as precursors of general purpose carbon fibers (GPCF) through a four-step process: pitch pre-treatment and melt spinning, and fiber stabilization and carbonization. Homogeneous isotropic fibers with a diameter of 27 μm were obtained. The fibers had an apparent density of 1.84 g/cm³, an electrical resistivity of 2 × 10⁻⁴ Ω m, a tensile strength of 130 MPa, and a tensile modulus of 14 GPa. Although the tensile properties advise against using the produced fibers as structural reinforcement, other properties give rise to different potential applications, as for example in the manufacture of activated carbon fibers or felts for electrical insulation.     

Separation and purification of functionalised water-soluble multi-walled carbon nanotubes by flow field-flow fractionation

Water-soluble, functionalised multi-walled carbon nanotubes (MWNT) have been separated and purified from amorphous material through direct flow field-flow fractionation. MWNT subpopulations of relatively homogeneous, different length were obtained by collecting fractions of the raw, highly polydispersed (200-5000 nm) functionalised MWNT sample.     

A porous hydroxyapatite scaffold for bone tissue engineering: Physico-mechanical and biological evaluations

Polymer sponge replication method was used in this study to prepare the macroporous hydroxyapatite scaffolds with interconnected oval shaped pores of 100-300 μm with pore wall thickness of ∼50 μm. The compression strength of 60 wt.% HA loaded scaffold was 1.3 MPa. The biological response of the scaffold was investigated using human osteoblast like SaOS2 cells. The results showed that SaOS2 cells were able to adhere, proliferate and migrate into pores of scaffold. Furthermore, the cell viability was found to increase on porous scaffold compared to dense HA. The expression of alkaline phosphate, a differentiation marker for SaOS2 cells was enhanced as compared to nonporous HA disc with respect to number of days of culture. The enhanced cellular functionality and the ability to support osteoblast differentiation for porous scaffolds in comparison to dense HA has been explained in terms of higher protein absorption on porous scaffold.     

A Molecular Hybrid for Mitochondria‐Targeted NO Photodelivery

The design, synthesis, spectroscopic and photochemical properties, and biological evaluation of a novel molecular hybrid that is able to deliver nitric oxide (NO) into mitochondria are reported. This molecular conjugate unites a tailored o‐CF₃‐p‐nitroaniline chromophore, for photo‐regulated NO release, and a rhodamine moiety, for mitochondria targeting, in the same molecular skeleton via an alkyl spacer. A combination of steady‐state and time‐resolved spectroscopic and photochemical experiments demonstrate that the two chromogenic units preserve their individual photophysical and photochemical properties in the conjugate quite well. Irradiation with violet light triggers NO release from the nitroaniline moiety and photoionization in the rhodamine center, which also retains considerable fluorescence efficiency. The molecular hybrid preferentially accumulates in the mitochondria of A549 lung adenocarcinoma cells where it induces toxicity at a concentration of 1 μm , exclusively upon irradiation. Comparative experiments, carried out with ad‐hoc‐synthesized model compounds, suggest that the phototoxicity observed at such a low concentration is probably not due to NO itself, but rather to the formation of the highly reactive peroxynitrite that is generated from the reaction of NO with the superoxide anion.     

Carbon black thin films with tunable resistance and optical transparency

Layer-by-layer assembly was used to produce highly conductive thin films of carbon black and polymer. Positively and negatively-charged polyelectrolytes, polyethylenimine (PEI) and poly(acrylic acid) (PAA), were used to stabilize carbon black in aqueous mixtures that were then deposited onto a PET substrate. The effects of sonication and pH adjustment of deposition mixtures on the conductivity and transparency of deposited films was studied, along with drying temperature. Sonication and oven drying at 70 °C produced films with the lowest sheet resistance (∼1500 Ω/sq), which is a bulk resistivity below 0.2 Ω cm for a 14-bilayer film that is 1.3 μm thick. These two variables improve packing and connectivity amongst carbon black particles that results in increased electrical conductivity. Increasing the pH of the PAA-stabilized mixture and decreasing the pH of the PEI-stabilized mixture resulted in transparent films due to increased polymer charge density. These pH-adjusted films have much higher sheet resistance values than their non-adjusted counterparts due to their reduced thickness and patchy deposition. Varying the number of bilayers allows both sheet resistance and optical transparency to be tailored over a broad range. Carbon black-filled thin films able to achieve these levels of resistivity and transparency may find application in a variety of optoelectronic applications.     

Synthesis of well-aligned carbon nanotubes with open tips

Large amounts of well-aligned carbon nanotubes (CNTs) with open tips have been produced by pyrolysis of iron(II) phthalocyanine. The aligned CNTs have an average length about 10 μm and diameters ranging from 92 to 229 nm. Some of produced CNTs showed Y-junction structure due to the self-joint growth of two neighboring CNTs. The well-aligned CNTs indicated a bamboo-shaped multiwalled structure and fairly good crystallinity. The aligned CNTs follow tip growth mechanism.     

Densification and properties of AlN ceramic bonded carbon

To obtain light and tough materials with high thermal conductivity, AlN ceramic bonded carbon (AlN/CBC) composites were fabricated at temperatures from 1600 to 1900 °C in a short period of 5 min by the spark plasma sintering technique. All AlN/CBCs (20 vol% AlN) have unique microstructures containing carbon particles of 15 μm in average size and continuous AlN boundary layers of 0.5-3 μm in thickness. With an increase in sintering temperature, AlN grains grow and anchor into carbon particles, resulting in the formation of a tight bonding layer. The AlN/CBC sintered at 1900 °C exhibited a light weight (2.34 g/cm³), high bending strength (100 MPa), and high thermal conductivity (170 W/mK).     

Characterization of SWCNT and PAN/SWCNT films

Three different films, poly(acrylonitrile-co-methylacrylate)/single wall carbon nanotubes (PAN-MA/SWCNT), poly(acrylonitrile-co-methylacrylate)/carbon black (PAN-MA/CB) and pure functionalized SWCNT, are analyzed. The diffuse reflectance and transmittance of the films from 2 μm to 18 μm are characterized with an integrating-sphere Fourier transform spectrophotometer system. The SWCNT film shows high reflectance and low emissivity. Surface roughness characterization by laser scanning confocal microscopy confirms that the low emissivity is not due to a highly polished surface and is therefore more likely due to the metallic behavior of the SWCNTs. Characterization using infra red thermography highlighted the thermal protective behavior of the SWCNT film; the maximum temperature obtained from a 5.2 kW/m² heat flux exposure was 50 °C lower than that for the two (SWCNT, CB) PAN-MA based films.     

Preparation and mechanical properties of highly-aligned carbon micro-trees

Carbon micro-trees with a diameter of 15-25 μm were synthesized in an acetylene atmosphere by arc-plasma assisted chemical vapor deposition from a coal-based carbon anode using iron as catalyst. The as-obtained carbon micro-trees were studied by scanning electron microscopy, energy dispersive spectroscopy, X-ray diffraction, polarized light microscopy and Raman spectroscopy. It is found that the carbon micro-trees grow on the anode surface as highly-oriented arrays and have an anisotropic yet highly graphitized structure with a solid inner core. The Young’s modulus of the micro-trees was determined to be 0.4 TPa on average, which is comparable to that of carbon nanotubes reported in literature.     

Electrochemical behavior of an indenedione derivative electrodeposited on a renewable sol-gel derived carbon ceramic electrode modified with multi-wall carbon nanotubes: Application for electrocatalytic determination of hydrazine

A novel modified carbon ceramic electrode (CCE) containing multi-wall carbon nanotubes (MWCNTs) was fabricated by a sol-gel technique. The prepared MWCNT-CCE was modified by the electrodeposition of an indenedione derivative. The indenedione modified MWCNT-CCE (IMWCNT-CCE) shows one pair of peaks with surface confined characteristics. According to the theoretical model of Laviron, estimations were made in different pHs of the surface charge transfer rate constant, k_s, and the charge transfer coefficient, α, for electron transfer between the indenedione derivative and MWCNT-CCE. The modified electrode shows a highly catalytic activity toward hydrazine electrooxidation at a wide pH range (5-9). The kinetic parameters such as the electron transfer coefficient, α, the heterogeneous rate constant, k′, and the exchange current of hydrazine at the IMWCNT-CCE were calculated as 0.29 ± 0.01, 2.7(±0.3) × 10⁻³ cm s⁻¹ and 0.17 ± 0.03 μA, respectively. Also, the modified electrode shows an excellent analytical performance for voltammetric determination of hydrazine. Differential pulse voltammetry (DPV) exhibits two linear dynamic ranges, 0.6-8.0 μM and 8.0-100.0 μM, and a lower detection limit of 0.29 μM for hydrazine. Finally, the practical analytical utility is illustrated by differential pulse voltammetric determination of hydrazine in auxiliary cooling water at IMWCNT-CCE and the accuracy of the results is verified in comparison with those obtained from the standard ASTM method.     

Rheological behavior of multiwalled carbon nanotube/polycarbonate composites

The rheological behavior of compression molded mixtures of polycarbonate containing between 0.5 and 15 wt% carbon nanotubes was investigated using oscillatory rheometry at 260 °C. The nanotubes have diameters between 10 and 15 nm and lengths ranging from 1 to 10 μm. The composites were obtained by diluting a masterbatch containing 15 wt% nanotubes using a twin-screw extruder. The increase in viscosity associated with the addition of nanotubes is much higher than viscosity changes reported for carbon nanofibers having larger diameters and for carbon black composites; this can be explained by the higher aspect ratio of the nanotubes. The viscosity increase is accompanied by an increase in the elastic melt properties, represented by the storage modulus G′, which is much higher than the increase in the loss modulus G″. The viscosity curves above 2 wt% nanotubes exhibit a larger decrease with frequency than samples containing lower nanotube loadings. Composites containing more than 2 wt% nanotubes exhibit non-Newtonian behavior at lower frequencies. A step increase at approximately 2 wt% nanotubes was observed in the viscosity-composition curves at low frequencies. This step change may be regarded as a rheological threshold. Ultimately, the rheological threshold coincides with the electrical conductivity percolation threshold which was found to be between 1 and 2 wt% nanotubes.