Selectivity enhancement of Co-Mo/Al2O3 FCC gasoline hydrodesulfurization catalysts via incorporation of mesoporous Si-SBA-15

Mesoporous Si-SBA-15 was applied to enhance the FCC gasoline selective hydrodesulfurization (HDS) performance of conventional Co-Mo/Al₂O₃ catalysts and the physicochemical properties of the resulting catalyst were compared with those of Co-Mo/Al₂O₃ catalysts incorporated with macroporous kaolin, mesoporous Si-MCM-41 and microporous Si-ZSM-5. The selective HDS performances of all the catalysts were assessed with different FCC gasolines as feedstocks. The results showed that the HDS selectivity of the catalysts was closely related to the Mo sulfidation that depends on catalyst surface area and metal-support interaction. With the superior Mo sulfidation, the Co-Mo/Si-SBA-15-Al₂O₃ catalyst had the optimal HDS selectivity for not only the full-range FCC gasolines but also the heavy fractions thereof. The present article demonstrates the significance of enhancing Mo sulfidation in improving HDS selectivity and thus sheds a light on the development of highly selective HDS catalysts.     

In situ DRIFTS study of the effect of structure (CeO2–La2O3) and surface (Na) modifiers on the catalytic and surface behaviour of Pt/γ-Al2O3 catalyst under simulated exhaust conditions

The nature and relative populations of adsorbed species formed on the surface of un-promoted and sodium-promoted Pt catalysts supported either on bare Al₂O₃ or CeO₂/La₂O₃-modified Al₂O₃, were investigated by in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) under simulated automobile exhaust conditions (CO + NO + C₃H₆ + O₂) at the stoichiometric point. The DRIFT spectra indicate that interaction of the reaction mixture with the Pt/Al₂O₃ catalyst leads mainly to formation of formates and acetates on the support and carbonyl species on partially positively charged Pt atoms (Pt^δ+). Although enrichment of Al₂O₃ with lanthanide elements (CeO₂ and La₂O₃) does not significantly modify the carboxylate species formed on the support, it causes significant modification of the oxidation state of Pt, as indicated by the appearance of a substantial population of carbonyl species on reduced Pt sites (Pt⁰–CO). This modification of the Pt component is enhanced when Na-promotion is used, leading to formation of carbonyl species only on electron enriched Pt (i.e., fully reduced Pt⁰ sites) and to the formation of NCO on these Pt entities (2180 cm⁻¹). The latter are thought to result from enhanced NO dissociation at Na-modified Pt sites. These results correlate well with observed differences in the catalytic performance of the three different systems.     

Hydrodesulphurization performance of NiW/TiO2-Al2O3 catalyst for ultra clean diesel

TiO₂-Al₂O₃ binary oxide supports were obtained by sol–gel methods from Tetra-n-butyl-titanate and pseudoboehmite/aluminium chloride resources. The typical physico-chemical properties of NiW/TiO₂-Al₂O₃ catalysts with different TiO₂ loadings and their supports were characterized by means of BET, XRD and UV–vis DRS, etc. The BET results indicated that the specific surface areas of NiW/TiO₂-Al₂O₃ catalysts were as higher as that over pure γ-Al₂O₃ support, and the pore diameters were also large. The XRD and UV–vis DRS analyzing results showed that the Ti-containing supported catalysts existed as anatase TiO₂ species and the incorporation of TiO₂ could adjust the interaction between support and active metal, and impelled the higher reducibility of tungsten. The hydrodesulphurization (HDS) performance of the series catalysts were evaluated with diesel feedstock in a micro-reactor unit, and the HDS results showed that NiW/TiO₂-Al₂O₃ catalysts exhibited higher activities of ultra deep hydrodesulphurization of diesel oil than that of NiW/Al₂O₃ catalyst. The optimal TiO₂ content of NiW/TiO₂-Al₂O₃ catalysts was about 15 m%, and the corresponding HDS efficiency could reach to 100%. The sulphur contents of diesel products over NiW/TiO₂-Al₂O₃ (from pseudoboehmite/AlCl₃) catalysts with suitable TiO₂ content could be less than 15 ppmw, which met the sulphur regulation of Euro IV specification of ultra clean diesel fuel.     

Performance of Pd catalysts supported on nanocrystalline α-Al2O3 and Ni-modified α-Al2O3 in selective hydrogenation of acetylene

Nanocrystalline α-Al₂O₃ and Ni-modified α-Al₂O₃ have been prepared by sol–gel and solvothermal methods and employed as supports for Pd catalysts. Regardless of the preparation method used, NiAl₂O₄ spinel was formed on the Ni-modified α-Al₂O₃ after calcination at 1150 °C. However, an addition of NiO peaks was also observed by X-ray diffraction for the solvothermal-made Ni-modified α-Al₂O₃ powder. Catalytic performances of the Pd catalysts supported on these nanocrystalline α-Al₂O₃ and Ni-modified α-Al₂O₃ in selective hydrogenation of acetylene were found to be superior to those of the commercial α-Al₂O₃ supported one. Ethylene selectivities were improved in the order: Pd/Ni-modified α-Al₂O₃–sol–gel > Pd/Ni-modified α-Al₂O₃-solvothermal ≈ Pd/α-Al₂O₃–sol–gel > Pd/α-Al₂O₃-solvothermal  Pd/α-Al₂O₃-commerical. As revealed by NH₃ temperature program desorption studies, incorporation of Ni atoms in α-Al₂O₃ resulted in a significant decrease of acid sites on the alumina supports. Moreover, XPS revealed a shift of Pd 3d binding energy for Pd catalyst supported on Ni-modified α-Al₂O₃–sol–gel where only NiAl₂O₄ was formed, suggesting that the electronic properties of Pd may be modified.     

The functionalities of Pt-Mo catalysts in hydrotreatment reactions

The catalytic functionalities of bimetallic Pt-Mo/γ-Al₂O₃ catalysts in hydrotreatment were studied by performing simultaneous and independent dibenzothiophene (DBT) hydrodesulfurization (HDS) and naphthalene hydrodearomatization (HDA) reactions as a function of the activating agent and the MoO₃ content. Pt-Mo/γ-Al₂O₃ catalysts always displayed a higher selectivity to both the direct route of desulfurization (DDS) of DBT and to HDS over HDA than the one exhibited by conventional CoMo and NiMo/γ-Al₂O₃. It was established that for the Pt-Mo catalytic system, the selectivity DDS to the hydrogenation route of desulfurization of DBT can be indirectly described by the selectivity HDS/HDA in simultaneous HDS-HDA catalytic tests. The model of an active phase composed of separated metallic Pt particles, PtS_x species, and sulfided Mo which can either act as independent or cooperative active centers seems to be suitable to explain both the observed kinetic trends and the synergy effect between Pt and Mo.     

HDS of benzothiophene and dihydrobenzothiophene over sulfided Mo/γ-Al2O3

The hydrodesulfurization (HDS) of benzothiophene (BT) and dihydrobenzothiophene (DHBT) was studied over a sulfided Mo/γ-Al₂O₃ catalyst at 5 MPa and 280 and 300 °C. In the absence of H₂S, benzothiophene reacted by hydrogenation to dihydrobenzothiophene and by hydrogenolysis to ethylbenzene (EB), and dihydrobenzothiophene reacted by hydrogenolysis to ethylbenzene. H₂S inhibited both hydrogenation and hydrogenolysis, but the latter much more strongly. The reverse inhibition was observed for 2-methylpiperidine (MPi). In the presence of H₂S and/or 2-methylpiperidine, dihydrobenzothiophene reacted to ethylbenzene as well as by total hydrogenation to octahydrobenzothiophene, and on to ethylcyclohexenes and ethylcyclohexane. Dihydrobenzothiophene did not react back to benzothiophene at and below 300 °C, while the equivalent tetrahydrodibenzothiophene reacted fast to an equilibrium with tetrahydrodibenzothiophene, due to stabilization of the vinylic bond by the alkyl groups. The observed products and kinetic results were explained by a model in which the CS bonds were mainly broken by hydrogenolysis.     

Effects of the preparation methods on the performance of the Cu–Cr–Fe/γ-Al2O3 catalysts for the synthesis of 2-methylpiperazine

Co-precipitation, impregnation and ultrasonic sol–gel (USG) methods have been used to prepare Cu–Cr–Fe/γ-Al₂O₃ catalysts, which were further used to synthesize 2-methylpiperazine. The catalysts were characterized by XRD, XPS, TG/DSC, BET, TPR, AAS and TEM. It is found that preparation method can greatly impact the catalytic performance of the catalysts, the Cu–Cr–Fe/γ-Al₂O₃ catalyst prepared by the ultrasonic sol–gel method proved to be the most active and stable for this reaction. The dispersion and stabilization of Cu⁰ in the reduced catalysts are attributed to the existence of CuCr₂O₄ and Fe₂O₃. A surprising copper migration was detected by XPS analysis for the Cu–Cr–Fe/γ-Al₂O₃-USG catalyst after the calcination process, which may be crucial to the high activity and stability of this catalyst.     

CO2 adsorption and activation over γ-Al2O3-supported transition metal dimers: A density functional study

Catalytic conversion of CO₂ to liquid fuels has the benefit of reducing CO₂ emission. Adsorption and activation of CO₂ on the catalyst surface are key steps of the conversion. Herein, we used density functional theory (DFT) slab calculations to study CO₂ adsorption and activation over the γ-Al₂O₃-supported 3d transition metal dimers (M₂/γ-Al₂O₃, M = Sc–Cu). CO₂ was found to adsorb on M₂/γ-Al₂O₃ negatively charged and in a bent configuration, indicating partial activation of CO₂. Our results showed that both the metal dimer and the γ-Al₂O₃ support contribute to the activation of the adsorbed CO₂. The presence of a metal dimer enhances the interaction of CO₂ with the substrate. Consequently, the adsorption energy of CO₂ on M₂/γ-Al₂O₃ is significantly higher than that on the γ-Al₂O₃ surface without the metal dimer. The decreasing binding strength of CO₂ on M₂/γ-Al₂O₃ as M₂ changes from Sc₂ to Cu₂ was attributed to decreasing electron-donation by the supported metal dimers. Hydroxylation of the support surface reduces the amount of charge transferred to CO₂ for the same metal dimer and weakens the CO₂ chemisorption bonds. Highly dispersed metal particles maintained at a small size are expected to exhibit good activity toward CO₂ adsorption and activation.     

Effect of CO2 in the feed stream on the deactivation of Co/γ-Al2O3 Fischer–Tropsch catalyst

The influence of CO₂ on the deactivation of Co/γ-Al₂O₃ Fischer–Tropsch (FT) catalyst in CO hydrogenation has been investigated. The presence of CO₂ in the feed stream reveals a negative effect on catalyst stability and in the formation of heavy hydrocarbons. The CO₂ acts as a mild oxidizing agent on cobalt metal during Fischer–Tropsch synthesis. During FT synthesis on Co/γ-Al₂O₃ of 70 h, the CO conversion and C₅₊ selectivity in the presence of CO₂ decreased more significantly than in the absence of CO₂. CO₂ is found to be responsible for the partial oxidation of surface cobalt metal at FT synthesis environment with the co-existence of generated water.     

Effect of the hydrogen spillover on the selectivity of dibenzothiophene hydrodesulfurization over CoSx/γ-Al2O3, NiSx/γ-Al2O3 and MoS2/γ-Al2O3 catalysts

Dibenzothiophene (DBT) hydrodesulphurization (HDS) reaction at 3 MPa and 325–375 °C on Mo/γ-Al₂O₃ single-bed and Me/γ-Al₂O₃//SiO₂//Mo/γ-Al₂O₃ (Me = Co or Ni) double-bed catalysts were investigated. Results indicate that ratio cyclohexylbenzene (CHB)/biphenyl (BP) or selectivity is higher when using double-beds rather than a single-bed. Synergy in dibenzothiophene hydrodesulphurization on Co//Mo and Ni//Mo double-beds is also detected. Changes in selectivity and conversion are attributed to the action of spillover hydrogen (Hso) formed in the first bed that reaches the second bed.     

Size effects on χ- to α-Al2O3 phase transformation

Nano-scaled χ-Al₂O₃ powders with d₅₀ mean particle sizes from 17 to 314 nm were prepared to investigate the size effect on their phase transformation. Structural properties and crystallization behavior as a function of thermal treatments of various-sized χ-Al₂O₃ particles were examined by DTA, XRD and TEM characterizations. It was confirmed that the decrease of particle size allows for stable α-Al₂O₃ formation at relatively low temperature. Furthermore, the phase transformation route of χ-Al₂O₃ to α-Al₂O₃ was also modified due to the decrease of particle size. A critical size of χ-Al₂O₃ that determines the phase transformation behavior was found to be around 40 nm. For particles larger than 40 nm, a transition phase of κ-Al₂O₃ is formed before obtaining final α-Al₂O₃ phase. Nevertheless, for those smaller than the critical size, starting χ-Al₂O₃ particles have to grow to 40 nm and then directly transform to α-Al₂O₃ bypassing κ-Al₂O₃ at a temperature as low as 1050 °C.     

Sintering kinetics of α-Al2O3 powder

The sintering kinetics of α-Al₂O₃ powder are reviewed in this paper. The initial sintering of α-Al₂O₃ micropowder and α-Al₂O₃ nanopowder is all controlled by grain boundary diffusion. The sintering kinetics dominate up to a relative density of 0.77, where the coarsening kinetics dominate during further densification. Herring's scaling law can be used to predict the approximate sintering temperature of α-Al₂O₃ powder and demonstrates that if the particle size can be reduced to <20 nm, sintering below 1000°C may be possible. ©     

Catalytic Oxygen Removal from Synthetic Coke Oven Gas: A Comparison of Sulfided CoMo/γ-Al2O3 and NiMo/γ-Al2O3 Catalysts with Pt/γ-Al2O3 as Benchmark Catalyst

For the oxygen removal from coke oven gas (COG) the catalytic activity of commercial catalysts CoMo/γ-Al₂O₃ and NiMo/γ-Al₂O₃ was evaluated after a sulfidation pretreatment and compared to the Pt/γ-Al₂O₃ reference catalyst. Elemental analysis and temperature-programmed desorption showed that the oxidation reaction and the associated oxidation of active sulfidic centers is the main cause of deactivation despite the presence of other reductants, such as hydrogen. This approach could allow an appropriate sulfide catalyst to be designed for oxygen removal corresponding to the typical COG composition in the presence of H₂S.     

Effect of ethyleneglycol addition on the properties of P-doped NiMo/Al2O3 HDS catalysts: Part I. Materials preparation and characterization

Phosphorous-doped NiMo/Al₂O₃ hydrodesulfurization (HDS) catalysts (nominal Mo, Ni and P loadings of 12, 3, and 1.6 wt%, respectively) were prepared using ethyleneglycol (EG) as additive. The organic agent was diluted in aqueous impregnating solutions obtained by MoO₃ digestion in presence of H₃PO₄, followed by 2NiCO₃·3Ni(OH)₂·4H₂O addition. EG/Ni molar ratio was varied (1, 2.5 and 7) to determine the influence of this parameter on the surface and structural properties of synthesized materials. As determined by temperature-programmed reduction, ethyleneglycol addition during impregnation resulted in decreased interaction between deposited phases (Mo and Ni) and the alumina carrier. Dispersion and sulfidability (as observed by X-ray photoelectron microscopy) of molybdenum and nickel showed opposite trends when incremental amounts of the organic were added during catalysts preparation. Meanwhile Mo sulfidation was progressively decreased by augmenting EG concentration in the impregnating solution, more dispersed sulfidic nickel was evidenced in materials synthesized at higher EG/Ni ratios. Also, enhanced formation of the so-called “NiMoS phase” was registered by increasing the amount of added ethyleneglycol during simultaneous Ni–Mo–P–EG deposition over the alumina carrier. That fact was reflected in enhanced activity in liquid-phase dibenzothiophene HDS (batch reactor, T = 320 °C, P = 70 kg/cm²) and straight-run gas oil desulfurization (steady-state flow reactor), the latter test carried out at conditions similar to those used in industrial hydrotreaters for the production of ultra-low sulfur diesel (T = 350 °C, P = 70 kg/cm², LHSV = 1.5 h⁻¹ and H₂/oil = 2500 ft³/bbl).     

Kinetic modeling of storage and reduction with different reducing agents (CO, H2, and C2 H4) on a Pt–Ba/-Al2O3 catalyst in the presence of CO2 and H2O

In this paper a global reaction kinetic model is used to understand and describe the NO_x storage/reduction process in the presence of CO₂ and H₂O. Experiments have been performed in a packed bed reactor with a Pt–Ba/γ-Al₂O₃ powder catalyst (1 wt% Pt and 30 wt% Ba) with different lean/rich cycle timings at different temperatures (200, 250, and ) and using different reductants (H₂, CO, and C₂H₄). Model simulations and experimental results are compared. H₂O inhibits the NO oxidation capability of the catalyst and no NO₂ formation is observed. The rate of NO storage increases with temperature. The reduction of stored NO with H₂ is complete for all investigated temperatures. At temperatures above , the water gas shift (WGS) reaction takes place and H₂ acts as reductant instead of CO. At , CO and C₂H₄ are not able to completely regenerate the catalyst. At the higher temperatures, C₂H₄ is capable of reducing all the stored NO, although C₂H₄ poisons the Pt sites by carbon decomposition at . The model adequately describes the NO breakthrough profile during 100 min lean exposure as well as the subsequent release and reduction of the stored NO. Further, the model is capable of simulating transient reactor experiments with 240 s lean and 60 s rich cycle timings.     

Preparation and Characterization of Copper Catalysts Supported on Mesoporous Al2O3 Nanofibers for N2O Reduction to N2

The gas-phase hydrogenation of benzene to cyclohexane over Ce_{1 - x} Pt _x O_{2 -} (x = 0.01, 0.02) catalyst was investigated in the temperature range 80-200 °C. A 42% conversion of benzene to cyclohexane with 100% specificity was observed at 100 °C over Ce_0.98Pt_0.02O_{2 -} with a catalyst residence time of 1.22 × 10⁴ g s/mol of benzene. The activity of the catalyst was compared with those of Pt metal, combustion-synthesized Pt/-Al₂O₃ and Pt/-Al₂O₃. The turnover frequency value of Ce_0.98Pt_0.02O_{2 -} is 0.292, which is an order of magnitude higher than those of the other Pt catalysts investigated. The kinetics of reaction and the deactivation behavior of the catalyst were studied and a regeneration methodology was suggested. The deactivation kinetics and structural evidence from XRD, XPS, TGA and H₂ uptake studies suggest that the oxidized Pt in Ce_0.98Pt_0.02O_{2 -} is responsible for the high catalytic activity towards benzene hydrogenation.     

Study of intrinsic sulfidation behavior of Fe2O3 for high temperature H2S removal

Iron-based sorbent was preferable for desulfurization from coal-derived gas due to economic consideration and favorable dynamic property. The intrinsic behavior of Fe-based sorbent should be primarily understood in the sulfidation process for improving its performance. A series of tests were carried out with Fe₂O₃, Fe and other compounds containing-Fe (FO) made from the same precursor FeC₂O₄·2H₂O in H₂S-N₂ mixture in this study. The formation of H₂ was observed with Fe and FO as sorbents. While SO₂ was detected with FO and Fe₂O₃ as sorbents, its concentration in outlet was gradually decreased. The crystal phase and surface chemical state of fresh and sulfided Fe₂O₃ with different reaction times were characterized by XRD and XPS measurements. The result suggested that the intrinsic H₂S removal by Fe₂O₃ would produce multi-phase of sulfides. The possible mechanism of sulfidation reaction was discussed.     

Influence of Ru segregation on the activity of Ru–Co/γ-Al2O3 during FT synthesis: A comparison with that of Ru–Co/SiO2 catalysts

γ-Al₂O₃ and SiO₂ supported Co catalysts, with varying amounts of Ru, were prepared and evaluated for Fischer–Tropsch synthesis (FTS). The composition of Ru for optimum activity was found to be support-dependent. The reducible Co₃O₄ was high in the region of 0–1.64 wt.% of Ru in Co/SiO₂ catalysts. Co/γ-Al₂O₃ displayed a maximum for reducible Co species at 0.42 wt.% Ru. Segregation of Ru occurred beyond this composition decreasing the extent of reduction. Co/γ-Al₂O₃ catalysts showed lower activity and olefin selectivity, in spite of higher Co dispersion, than Co/SiO₂ catalysts. The catalytic performance depends on the amount of reducible Co species, which again depends upon the optimum content of Ru.     

Alumina supported Pt(1%)/Ce0.6Zr0.4O2 monolith: Remarkable stabilization of ceria–zirconia solution towards CeAlO3 formation operated by Pt under redox conditions

A structured Pt(1 wt%)/ceria–zirconia/alumina catalyst and the metal-free ceria–zirconia/alumina were prepared, by dip-coating, over a cordierite monolithic support. XRD analyses and Rietveld refinements of the structural data demonstrate that in the Pt supported catalysts ceria–zirconia is present as a Ce_0.6Zr_0.4O₂ homogeneous solid solution and that the deposition over the cordierite doesn’t produce any structural modification. Moreover no Pt sintering occurs.By comparing the XRD patterns recorded on Pt/ceria–zirconia/alumina and ceria–zirconia/alumina after three redox cycles, it results that Pt, favouring the structural reorganization of the ceria–zirconia into one cubic solid solution, prevents any CeAlO₃ formation. On the contrary, such phase due to the interaction between Ce³⁺ and the alumina present in the washcoat is detected when redox cycles are carried out on the ceria–zirconia metal free.Transmission electron microscopy (TEM) investigations of the redox cycled Pt/ceria–zirconia/alumina catalyst detected ceria–zirconia grains with diameter between 10 and 35 nm along with highly dispersed Pt particles (2–3 nm) strongly interacting with ceria.Scanning electron microscopy (SEM) and EDX analyses, recorded on the redox cycled Pt/ceria–zirconia/alumina washcoated monolith evidence a homogeneous distribution of the active components through the channels even after redox aging.Reduction behaviour and CO oxidation activity are in good agreement with the structural modification of the solid solution induced by the redox cycles and reflect the positive effect of Pt/ceria interaction on the catalytic performances.The effect of redox aging on the NO reduction by C₃H₆, in lean conditions, was investigated over the Pt/ceria–zirconia/alumina monolith. The catalyst shows at low temperature (290 °C) good NO removal activity and appreciable selectivity to N₂.     

Reduction of NO by CO on Cu/ZrO2/Al2O3 catalysts: Characterization and catalytic activities

ZrO₂, γ-Al₂O₃ and ZrO₂/γ-Al₂O₃-supported copper catalysts have been prepared, each with three different copper loads (1, 2 and 5 wt%), by the impregnation method. The catalysts were characterized by nitrogen adsorption (BET), X-ray diffraction (XRD), temperature programmed reduction (TPR) with H₂, Raman spectroscopy and electronic paramagnetic resonance (EPR). The reduction of NO by CO was studied in a fixed-bed reactor packed with these catalysts and fed with a mixture of 1% CO and 1% NO in helium. The catalyst with 5 wt% copper supported on the ZrO₂/γ-Al₂O₃ matrix achieved 80% reduction of NO. Approximately the same rate of conversion was obtained on the catalyst with 2 wt% copper on ZrO₂. Characterization of these catalysts indicated that the active copper species for the reduction of NO are those in direct contact with the oxygen vacancies found in ZrO₂.