A photocrosslinkable melt processible acrylonitrile terpolymer as carbon fiber precursor

A novel photocrosslinkable and melt processible terpolymer precursor for carbon fiber has been successfully synthesized and characterized. The terpolymer was synthesized by an efficient emulsion polymerization route and has a typical composition of acrylonitrile/methyl acrylate/acryloyl benzophenone in the mole ratio, 85/14/1. It has been characterized by FTIR, NMR, intrinsic viscosity and GPC molecular weights. The composition of the monomer repeat units in the terpolymer was determined by NMR, and was almost identical to the molar feed ratios of the monomers used for polymerization. The T_g of the terpolymers, were somewhat a function of molecular weight, but were in the range 77-91 °C. The fibers were spun from the terpolymer melts unlike the conventional solution spinning method. The terpolymers when stabilized with boric acid afforded a stable melt for about 30 min at 200-220 °C, which was empirically found to be sufficiently long to spin fibers. The terpolymer with the highest molecular weight (M_n, ∼48,000) was not melt processible, apparently because the melt viscosity was very high and the terpolymer degraded fast. However, terpolymers, which had an intrinsic viscosity <0.6 dL/g (NMP, 25 °C) were invariably melt processible. The initial carbon fibers produced from these terpolymer fibers upon complete carbonization exhibited good mechanical properties for proposed automotive applications; the tensile strength of the best fibers generated thus far was in the range 450-700 MPa with a strain to failure of ∼0.4%. The diameter of the carbon fibers was of the order of 7 μm.     

Monitoring the degradation of a thermally aged EPDM terpolymer by H NMR relaxation measurements of solvent swelled samples

¹H nuclear magnetic resonance (NMR) relaxation times were investigated as a method for monitoring the degradation of polymeric materials. The properties of an ethylene-propylene-diene (EPDM) terpolymer, oven aged at 140°C, were first characterized by traditional mechanical and solution measurements including ultimate tensile elongation, tensile strength, tensile modulus, gel fraction, solvent uptake and density. The elongation and density results provided a characteristic lifetime for this material at 140°C. The other measurements demonstrated that the EPDM terpolymer undergoes predominately chain scission during the early stages of the degradation process and predominately cross-linking during the latter stages. ¹H NMR spin-spin relaxation times, T₂, of the solid polymer were insensitive to the degree of aging until the polymer was very heavily cross-linked after long exposure times. The ¹H NMR T₂s of the polymer swelled in deutero-chloroform were as sensitive to aging as any of the classical measurements cited above. The NMR measurements have the advantage of being rapid, requiring minimal amounts of sample and being applicable for unconventional sample forms such as films, foams and powders.     

Poly(vinyl acetate) and Poly(vinyl propionate) Star Polymers via Reversible Addition Fragmentation Chain Transfer (RAFT) Polymerization

Summary Poly(vinyl acetate) and poly(vinyl propionate) star polymers with four arms were produced via reversible addition fragmentation chain transfer (RAFT) polymerization, employing a tetra-functional xanthate as the RAFT agent, in which the stabilizing groups are linked to the core. These novel star-like RAFT agents induced living/controlled behavior in both the vinyl acetate polymerization at 60 °C and in the vinyl propionate polymerization at 90 °C, respectively, leading to star polymers with minimum polydispersities of 1.2 and maximum apparent number average molecular weights of about 50,000 g·mol^-1. The microstructure of the star polymers was confirmed by electrospray ionization mass spectrometry.     

Effect of molecular architecture on the self-diffusion of polymers in aqueous systems: A comparison of linear, star, and dendritic poly(ethylene glycol)s

Star polymers with a hydrophobic cholane core and four poly(ethylene glycol) (PEG) arms, CA(EG_n)₄, have been synthesized by anionic polymerization. Pulsed-gradient spin-echo NMR spectroscopy was used to study the diffusion behavior of the star polymers, ranging from 1000 to 10,000 g/mol, in aqueous solutions and gels of poly(vinyl alcohol) (PVA) at 23 °C. The star polymers have a lower self-diffusion coefficient than linear PEGs at equivalent hydrodynamic radius. In water alone, the star polymers and their linear homologues have a similar diffusion behavior in the dilute regime, as demonstrated by the similar concentration dependence of the self-diffusion coefficients. In the semidilute regime, the star polymers tend to aggregate due to their amphiphilic properties, resulting in lower self-diffusion coefficients than those of linear PEGs. ¹H NMR T₁ measurements at 10-70 °C revealed that the PEG arms of the star polymers are more mobile than the core, suggesting the star polymers in solution have a conformation similar to that of poly(propylene imine) dendrimers.     

Terpolymerization of Carbon Dioxide with Propylene Oxide and ε-Caprolactone: Synthesis, Characterization and Biodegradability

Summary An aliphatic polycarbonate, terpolymer of carbon dioxide, propylene oxide and ε-caprolactone(PPC-CL-PPO-CL),was synthesized by using a polymer supported bimetallic complex as a catalyst.The terpolymers prepared were characterized by FTIR, ¹H NMR, ¹³C NMR, DSC and WAXD measurements. The influences of various reaction conditions such as molar ratio of the monomers, reaction time and reaction temperature on the terpolymerization progress were investigated. The results showed that ε-caprolactone (ε-CL) was inserted into the backbone of poly(propylene carbonate)-poly(propylene oxide) (PPC-PPO) successfully. The viscosity and glass transition temperature of the terpolymers were much higher than PPC-PPO. ε-Caprolactone offered an ester structural unit that gave the terpolymers remarkable degradability. And the degradation rate of the backbone increased with the ε-CL inserted into the terpolymers.     

Synthesis and characterization of thermotropic liquid crystalline poly(azomethine ether)s

Two series of monomers, namely 4,4′-diformyl-α,ω-diphenoxydecane and 4,4′-diformyl-3,3-methoxy-α,ω-diphenoxydecane, were prepared from 1,10-dibromodecane with p-hydroxybenzaldehyde and 4-hydroxy-3-methoxybenzaldehyde (vanillin), respectively. The poly(azomethine ether)s were prepared by solution polycondensation using 4,4′-diformyl-α,ω-diphenoxydecane, 4,4′-diformyl-3,3-methoxy-α,ω-diphenoxydecane with various diamines. The monomers and polymers were characterized by intrinsic viscosity, FT-IR, ¹H, and ¹³C NMR spectroscopy. The thermogravimetric analysis reveals that the polymers are stable up to 320-500 °C and decomposed with good char yield. The thermotropic liquid crystalline properties of the polymers were examined by differential scanning calorimetry (DSC) and their textures observed under hot stage optical polarized microscopy (HOPM). All the polymers were exhibited thermotropic liquid crystalline properties except tetramethylene diamines-based polymers.     

Synthesis and characterization of four-armed star mesogen-jacketed liquid crystal polymer

The synthesis of four-armed star mesogen-jacketed liquid crystal polymer was achieved by atom transfer radical polymerization in chlorobenzene solution using pentaerythritol terakis(2-bromoisobutyrate) (PT-Br) as an initiator and CuBr/sparteine complex as a catalyst. The results show that the number average molecular weigh is creased linearly vs. monomer conversion, and that the polydispersities were quite narrow (<1.19), which is the character of controlled polymerization. The structure was experimentally confirmed by ¹H NMR. The liquid-crystalline behavior of the four-armed star polymer was studied using DSC and POM. Only the polymer with a M_n,GPC beyond 3.68×10⁴ g/mol formed a liquid crystalline phase which was quite stable with a high clearing point.     

Synthesis, characterization, and properties of chain terminated polyhedral oligomeric silsesquioxane-functionalized perfluorocyclobutyl aryl ether copolymers

A new class of perfluorocyclobutyl (PFCB) polymers covalently functionalized with polyhedral oligomeric silsesquioxane (POSS) is presented. Three discreetly functionalized POSS monomers possessing thermally reactive trifluorovinyl aryl ether (TFVE) were prepared in good yields. The POSS TFVE monomers were prepared by initial corner-capping of cyclopentyl (-C₅H₉), iso-butyl (-CH₂CH(CH₃)₂), or trifluoropropyl (-CH₂CH₂CF₃) functionalized POSS trisilanols with acetoxyethyltrichlorosilane followed by sequential acid-catalyzed deprotection and coupling with 4-(trifluorovinyloxy)benzoic acid. TFVE-functionalized POSS monomers were thermally polymerized with 4,4′-bis(4-trifluorovinyloxy)biphenyl or 2,2-bis(4-trifluorovinyloxybiphenyl)-1,1,1,3,3,3-hexafluoropropane monomers via a condensate-free, [2 + 2] step-growth polymerization. The polymerization afforded solution processable PFCB polymers with POSS macromer installed on the polymer chain ends. POSS monomers and their corresponding copolymers were characterized by ¹H, ¹³C, ¹⁹F, and ²⁹Si NMR, GPC, ATR-FTIR, and elemental combustion analysis. GPC trace analysis showed agreeable number-average molecular weight for various weight percent of cyclopentyl or iso-butyl and trifluoropropyl chain terminated POSS PFCB copolymers. DSC analysis showed the introduction of increasing POSS weight percent in the endcapped PFCB copolymers lowers the glass transition temperatures as high as 31 °C. On the other hand, the trifluoropropyl POSS endcapped PFCB polymer glass transition temperature was unaffected when copolymerized with the more fluorinated 2,2-bis(4-trifluorovinyloxybiphenyl)-1,1,1,3,3,3-hexafluoropropane monomer. TGA analysis of POSS PFCB copolymers showed step-wise decomposition of copolymers resulting from the initial degradation of the POSS cages at 297-355 °C in nitrogen and air which was confirmed by pyrolysis coupled with GC-MS. This initial weight loss was proportional to the weight percent of POSS incorporated into the polymer. The balance of decomposition was observed at 450-563 °C in nitrogen and air which is higher than the PFCB homopolymers in most cases. Polymer surface characterization was performed on spin cast transparent, flexible films. These composite films exhibited good POSS dispersion within the matrix PFCB polymer as was shown by TEM analysis.     

Synthesis of star polymer by means of the living polymerization of [(o-trifluoromethyl)phenyl]acetylene using a MoOCl4-based catalyst and the linking method

A star polymer was synthesized by addition of 1,4-diethynyl-2,5-dimethylbenzene as linking agent (30 °C, 24 h) after living polymerization of [(o-trifluoromethyl)phenyl]acetylene (o-CF₃PA) with MoOCl₄-n-Bu₄Sn-EtOH catalyst (in anisole, 30 °C, 20 min; [Mo]=10 mM, [P^∗]/[Mo]=40%, [o-CF₃PA]₀=200 mM). The M_n values of the living and star polymers were 8.1×10³ and 5.3×10⁴, respectively, according to gel permeation chromatography, while these values determined by multi-angle laser light scattering (MALLS) were 7.8×10³ and 2.5×10⁵. The M_w/M_n and arm number of the star polymer were 1.04 and 29, respectively, according to MALLS. The molecular weight and arm number of star polymer increased with increasing linking agent concentration and polymerization temperature.     

Synthesis,characterization and thermal properties of a novel star polymer consisting of poly(ε-caprolactone) arms emanating from an octa-functional porphyrazine core

Octaarmed star-shaped poly(ε-caprolactone) (OSPCL) was successfully synthesized via the ring-opening polymerization (ROP) of ε-caprolactone (ε-CL) with a magnesium porphyrazine as the multisite initiator and tin(II) 2-ethylhexanoate (Sn(Oct₂)) as the catalyst in bulk at 115 °C. The star polymer has a central Mg-porphyrazine surrounded by ε-CL arms. OSPCL was characterized by ¹H NMR, FTIR, GPC and UV–vis, and fluorescent spectroscopy. The effect of the molar ratio of the monomer to the initiator on molecular weight of the polymer was also investigated. The molecular weight of the polymer linearly increased with increasing molar ratio of the monomer to the initiator. The crystallization behavior of OSPCL was studied using differential scanning calorimetry (DSC) and polarizing optical microscopy (POM). OSPCL displayed an interrupted crystal morphology owing to its highly branched architecture, and consequently, the degree of crystallinity was lower in comparison with the linear analogue. Thermogravimetric analysis (TGA) clearly indicated that incorporation of porphyrazine core enhanced the thermal stability of the resulting polymers.     

The effects of residual polymerization solvent on the physical properties of poly(2‐cyano‐p‐phenylene terephthalamide)

Poly(2‐cyano‐p‐phenylene terephthalamide) (CY‐PPTA) was obtained by the polycondensation of terephthaloyl dichloride and 2‐cyano‐p‐phenylene diamine in the mixture of N‐methyl‐2‐pyrrolidone (NMP) and calcium chloride (CaCl₂). Washing the polymerized product with water and drying at the elevated temperature inevitably left a small amount of polymerization residues which could be eliminated only by additional washing with acetone. The thermogravimetric and ¹H‐/¹³C‐NMR analyses revealed that the residues were largely composed of NMP which existed as a complex with the polymer. The complex was broken up between 200 and 300 °C and evolved 5 wt % of gaseous products, which had an adverse effect on the physical properties of as‐spun CY‐PPTA fibers obtained by dry jet‐wet spinning. The heat treatment of the as‐spun fibers including residual NMP exhibited some porous morphology on the fiber surface due to the evolved gases. However, the existence of the residual NMP had little effect on the intrinsic viscosity and liquid crystalline phase behavior of the polymer. Both rheological and optical properties exhibited the critical concentration at 3 wt % with the clear schlieren texture of nematic liquid crystalline phase. The inclusion of residual NMP decreased dynamic viscosity and yield stress. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43672.     

Structure and morphology of electrospun silk nanofibers

Nanoscale fibers of natural silks of Bombyx mori and Nephila clavipes were produced from solutions in hexafluoro-2-propanol. The electrospun fibers were observed by optical, scanning electron, and transmission electron microscopy. These nanofibers showed optical retardation, appeared to have a circular cross-section, and were thermally stable under nitrogen to 280 °C (N. clavipes) and to 245 °C (B. mori). The diameter of the fibers ranged from approximately 6.5-200 nm making them orders of magnitudes smaller than the natural silks spun by most silkworms and spiders. The smallest fiber diameters correspond to 200 molecules in the cross section of the N. clavipes fibers and 150 in B. mori. Electron diffraction patterns of annealed electrospun fibers of B. mori and N. clavipes exhibit diffraction peaks demonstrating orientational and crystalline order comparable to that of naturally spun silks.     

Preparation and properties of azobenzene-containing amphiphilic miktoarm star polymers

Summary A series of novel miktoarm star polymers composed of a poly(ethylene oxide) (PEO) and two side-chain liquid crystalline azobenzene-containing polymethacrylate (PEO-(PMMAZO)₂) were prepared using atom transfer radical polymerization (ATRP). Bifunctional macroinitiator PEO-Br₂ was synthesized by condensation reaction in two steps and characterized by ¹H NMR, ¹³C NMR and IR. Kinetic study showed that it was a first order reaction referred to the monomer MMAZO, namely, 6-(4-methoxy-4’-oxy-azobenzene)hexyl methacrylate. The liquid crystalline behaviors of the miktoarm star polymers were studied by differential scanning calorimetry (DSC) and polarized optical microscope (POM). They exhibited smectic and nematic mesophases when Mn was beyond 9.4×10³ g/mol. The phase transition temperatures of the smectic and nematic phases increased while the melting temperature of PEO decreased with increasing molecular weight of the LC block. Compared with diblock polymer PEO-PMMAZO, the melting temperature of PEO in miktoarm star polymer decreased more rapidly.     

NMR studies of thermo-responsive behavior of an amphiphilic poly(asparagine) derivative in water

The thermo-responsive behavior of a unique biocompatible polymer, poly(N-substituted α/β-asparagine) derivative (PAD), has been studied with several NMR methods. The ¹H and ¹³C solution NMR measurements of the PAD in DMSO-d₆ were used to investigate the isolated polymer and perform spectral assignments. By systematic addition of D₂O we have tracked structural changes due to aggregation and observed contraction of hydrophilic side chains. Solution and cross polarization/magic angle spinning (CP/MAS) ¹³C NMR approaches were implemented to investigate the aggregates of the PAD aqueous solution during the liquid to gel transition as the temperature was increased. At temperatures near 20 °C, all of the peaks from the PAD were observed in the ¹³C CP/MAS and ¹³C solution NMR spectra, indicating the presence of polymer chain nodes. Increasing the temperature to 40 °C resulted in a partial disentanglement of the nodes due to thermal agitation and further heating resulted in little to no additional structural changes. Deuterium T₁–T₂ and T₂–T₂ two-dimensional relaxation spectroscopies using an inverse Laplace transform, were also implemented to monitor the water–PAD interaction during the phase transition. At temperatures near 20 °C the dynamical characteristics of water were manifested into one peak in the deuterium T₁–T₂ map. Increasing the temperature to 40 °C resulted in several distinguishable reservoirs of water with different dynamical characteristics. The observation of several reservoirs of water at the temperature of gel formation at 40 °C is consistent with a physical picture of a gel involving a network of interconnected polymer chains trapping a fluid. Further increase in temperature to 70 °C resulted in two non-exchanging water reservoirs probed by deuterium T₂–T₂ measurements.     

Synthesis and crystallinity of poly(butylene 2,5-furandicarboxylate)

Poly(butylene 2,5-furandicarboxylate) (PBF) was obtained by esterification of 2,5-furandicarboxylic acid (FDCA) and 1,4-butylene glycol (BG). By using ¹H NMR at 750 MHz to recognize the trace end groups at different polymerization stages, the study provides a clear picture that the polymerization proceeds cleanly to give the desirable linear structure. On the basis of the end group analysis, the degree of polymerization of PBF was determined to be as high as 125, which is in agreement with the molecular weight from the viscosity study. Solid state ¹³C NMR revealed that one of the furan carbons is sensitive to local morphology. DSC and X-ray diffraction further revealed that the polymer had high tendency to form crystalline materials (T_m = 130 °C & 169 °C; T_g = 32 °C). On the basis of DSC and NMR evidences, the two crystalline states are assumed to be β-phase (less stable) and α-phase (more stable), respectively, by analogy with the crystalline structure of PBT. High tendency of forming crystalline structure allows the continuous fibers to be drawn from the PBF's melt. The results thus raise the hope that the biomass-derived PBF could be a promising furan counterpart of the petroleum-based poly(butylene terephthalate) (PBT).     

Two-dimensional solid-state NMR studies of crystalline poly(ethylene oxide): Conformations and chemical shifts

The torsion angles of the OC-CO bonds in crystalline poly(ethylene oxide), PEO, were investigated by solid-state nuclear magnetic resonance (NMR). Two-dimensional double-quantum (DOQSY) spectra indicate that the OC-CO bonds are all gauche with an average torsion angle of ψ=74±4° and a narrow torsion-angle distribution, σ_ψ<8°. This is contradictory to the wider range of gauche torsion angles in the distorted helical structure previously proposed based on X-ray fiber diffraction. The low-temperature magic-angle-spinning (MAS) ¹³C NMR spectrum of unlabeled PEO contains four maxima and several shoulders, over a range of 3.1 ppm. Deconvolution of this spectrum, together with two-dimensional ¹³C INADEQUATE NMR and exchange MAS spectra, suggests a possible assignment of chemical shifts to the 14 carbons in the 7₂ helical repeat unit. The small line widths of the individual peaks indicate that the helical repeat unit is accurately replicated throughout the crystals. The results show that packing effects or small conformational differences can change chemical shifts by amounts that had previously been ascribed only to trans/gauche differences.     

An all ATRP route to PMMA-PEO-PS and PMAA-PEO-PS miktoarm ABC star terpolymer

An all Atom Transfer Radical Polymerization (ATRP) route to synthesize miktoarm ABC star terpolymer, μ-(poly(methyl methacrylate)-poly(ethylene oxide)-polystyrene) (μ-(PMMA-PEO-PS)), was demonstrated. Poly(methyl methacrylate) (PMMA) with a halide end group was first prepared by ATRP of MMA. It was then activated under ATRP conditions at 30 °C to add a styrenic-terminated PEO macromonomer, resulting in the formation of PMMA-b-PEO. Finally, the active halide at the junction point of the diblock copolymer was used to initiate the ATRP of St at higher temperature. By a similar approach, μ-(poly(phenyl methacrylate)-poly(ethylene oxide)-polystyrene) (μ-(PhMA-PEO-PS)) was synthesized, hydrolysis of which in basic medium gave μ-(PMAA-PEO-PS). The polymers were characterized by ¹H NMR spectroscopy and gel permeation chromatography.     

Synthesis and characterization of optically active liquid crystalline polyacrylates containing mesogenic phenylbenzoate groups

A series of novel side chain liquid crystalline polyacrylates with pendant chiral groups were synthesized. It was found that monomers with electron releasing -OC₄H₉ terminal groups seem beneficial for the formation of liquid crystalline phases. Copolymerization of the monomers was carried out and the physical properties of the copolymers were investigated. All synthesized polymers revealed liquid crystalline phases and appeared highly thermally stable with decomposition temperatures (T_d) at 10% weight loss greater than 384 °C and about 50% weight loss occurred beyond 442 °C under nitrogen atmosphere. Two miscible chiral compounds were also synthesized and used as chiral dopants to induce cholesteric liquid crystalline phases of polymers. Liquid crystalline phases of the polymers were investigated using DSC and XRD, and confirmed with POM technique. The optical properties of the induced cholesteric liquid crystalline polymers were investigated using UV-vis spectrometer. The appearance and the color variation of the polymer films before and after UV irradiation were also investigated. Typical helical morphology of the cholesteric liquid crystalline film was analyzed by SEM technique.     

Improving graphitization degree of mesophase pitch-derived carbon fiber by solid-phase annealing of spun fiber

The solid-phase annealing of the mesophase pitch spun fiber was examined between the glass transition (T_g) and softening (T_s) temperatures of the pitch to improve the graphitization degree of the graphitized fiber through recovering or further improving the stacking height of the mesogen molecules in the spun fiber, since the rapid spinning reduced markedly stacking height in the as-spun fiber. A naphthalene mesophase pitch as received carried stacking height of 2.9 nm which was markedly reduced to 1.7 nm by spinning at 230 m/min, giving Lc=40 nm for its graphitized fiber. Annealing at 206 °C improved the stacking height of the spun fiber to 2.4 nm and Lc(002) of the graphitized fiber to 54 nm. Annealing of the methylnaphthalene mesophase pitch fiber at 200 °C was much more effective in improving the stacking height from 3.5 to 5.0 nm and its graphitized fiber to Lc=91 from 40 nm. Such an improved graphitization degree led to improved thermal conductivity and tensile modulus of the graphitized fiber. It must be noted that the annealing of the spun fiber reduced its stabilization rate, indicating densification of molecular stacking in the fiber. The transformation scheme of mesophase pitch into graphite fibers is discussed to clarify the roles of molecular stacking in the clusters and their arrangement in the mesophase pitch fiber during the carbon manufacturing process.     

Strain-promoted azide-alkyne cycloaddition “click” as a conjugation tool for building topological polymers

Strain-promoted azide-alkyne cycloaddition “click” reaction (SPAAC) was successfully used as a tool in synthesis of star polymers by grafting onto approach. The application of SPAAC method in star polymer synthesis was investigated for coupling reaction of the dibenzocyclooctyne (DIBO) end group of polystyrene (PS) and poly(ethylene glycol) (PEG) with coupling agents bearing 2, 3, or 4 azido groups. Firstly, well-defined linear DIBO-terminated PS was obtained by atom transfer radical polymerization (ATRP) of styrene using a DIBO containing ATRP initiator and linear DIBO-terminated PEG was obtained by terminal functionalization of PEG monomethyl ether (PEG-OH). Then a series of star PS and PEG bearing two, three and four arms were prepared respectively by subjecting SPAAC coupling reaction between the linear polymer-DIBO and the azido tethered core molecules at 30 °C without catalyst. The obtained star PS showed a well-defined structure after fractional precipitation to remove slightly excess linear polymers, and all the star polymers were characterized via Fourier transform infrared spectroscopy (FTIR), ¹H nuclear magnetic resonance spectroscopy (¹H NMR), size exclusion chromatography (SEC) and matrix-assisted laser desorption ionization-time-of-flight mass spectrometry (MALDI-TOF MS).