热敏性物料干燥实验研究

根据聚碳酸酯产品的热敏性要求,对干燥工艺进行了分析研究,设计流化床干燥系统。实际应用表明,流化床系统具有产品质量符合要求、干燥效果好、操作使用方便等优点。     

组合干燥技术在聚碳酸酯干燥中的应用

使用气流干燥—真空回转干燥器组合方式对聚碳酸酯进行干燥,通过干燥实验,初步证明了组合干燥设备在干燥聚碳酸酯干燥上具有一定的可行性。     

内热流化床干燥技术的发展现状及应用前景

内热流化床干燥技术是继单室流化床、沸腾流化床干燥技术基础研发出来的一种新型节能型干燥技术。在分析我国流化床干燥技术现状的基础上,指出内热流化床干燥技术的发展方向,并提出内热流化床干燥技术研发应用重点研究借决的几个技术关键。     

双桨叶干燥器在聚碳酸酯干燥中的应用

介绍了双桨叶式干燥器的流程及结构特点,使用双桨叶干燥器对聚碳酸酯树脂粉料进行干燥处理,通过绘制干燥曲线,初步验证了双桨叶干燥器在聚碳酸酯干燥过程中应用的可行性。     

流化床干燥己二酸影响因素的探讨

辽阳石化公司新己二酸装置中的干燥工序采用的是流化床干燥技术。通过实际生产的探索,对影响流化床干燥器运行的因素进行研究,揭示流化床干燥技术的特点,并为该装置流化床干燥器在目前操作情况下提出了优化方向。     

脲醛复合肥生产中半开放半循环微粉-流化床两级干燥技术

在脲醛复合肥的干燥过程中,既要严格控制温度,又要控制干燥空气的湿度,以防止副反应的发生。空气半开放半循环微粉-流化床两级干燥技术包括恒速干燥过程和降速干燥过程,恒速干燥采用微粉干燥技术,降速干燥采用流化床干燥技术,可在保证脲醛复合肥性能的同时使其得到干燥。由于恒速干燥所需的热量来自降速干燥的余热,因此与单一气流干燥和单一流化床干燥技术相比,空气半开放半循环微粉-流化床两级干燥技术可显著降低干燥能耗。     

天力股份

<正>山东天力荣誉中国通用机械协会干燥分会理事长单位内置式换热器流态化干燥装置获山东省科技进步一等奖内置式换热器流态化干燥装置获中国石油和化学工业协会科技进步一等奖流化床干燥机列入国家火炬计划内加热流化床荣获山东省技能奖承担国家九五干燥重大装备国产化项目过热蒸汽内加热流化床褐煤干燥提质成套工艺技术过热蒸汽内加热流化床褐煤预干燥提质工艺技术在安全生产节能降耗和节约水资源方面具有巨大优势,行业应用广泛。     

湿污泥颗粒的流化床干燥实验及模型

在鼓泡流化床内以河砂为干燥介质,对单颗粒湿污泥的流态化干燥特性进行实验研究,得到了流化床温度、污泥初始水分、污泥粒径及流化速度对干燥速率的影响规律：流化床温度及污泥粒径对干燥速率的影响都呈指数规律;污泥的水分越大,干燥速率越大;在鼓泡流化床流化速度达到2倍临界流化速度以上时,充分流化,流化速度再增大(2~5倍临界流化速度)对干燥速率没有明显影响. 在基本的扩散传质理论的基础上,利用实验数据回归得到湿污泥在鼓泡流化床内干燥的半经验模型,为流化床污泥干燥器的设计提供了基础数据和依据.     

具有恒速和降速干燥段的卧式多室流化床干燥器湿含量分布研究

分析了具有恒速干燥段和降速干燥段的卧式多室流化床干燥器的湿含量分布, 提出了湿含量分布的密度函数式。利用该式就造纸黑液中回收木质素的干燥实例进行了计算。结果显示： 流化床出口粒子湿含量Ｅ分布曲线在临界湿含量处出现拐点,表明恒速干燥段和降速干燥段湿含量分布规律各不相同;随着流化床室数的增加,湿含量分布趋于集中;适宜的流化床室数应根据干燥产品的均匀性指标来确定。     

循环流化床C类颗粒干燥特性研究

在循环流化床(CFB,内径0.104 m×高2.35 m)内,以淀粉、碳酸钙、氧化铝为对象,研究物料特性对循环流化床干燥速率和分离速率的影响;以氧化铝为对象,研究粒径和干燥介质湿度对循环流化床干燥和分离特性的影响。结果表明:循环流化床适用于不同特性的C类颗粒干燥和分离;碳酸钙干燥速率较大、易分离,氧化铝和玉米淀粉干燥速率较小;气速对玉米淀粉和氧化铝的干燥速率影响较大;在实验操作范围内平均干燥速率和分离速率随粒径增大而增加,随干燥介质湿度增加而降低。     

DRYTNG OF PEPPER SEEDS USING A COMBINED MICROWAVE/FLUIDIZED BED DRYER

Abstract

The drying rates curves in terms of moisture content versus elapsed drying time for white pepper seeds were obtained experimentally using a fluidized bed and a combined microwave/fluidized bed. The combined microwave/fluidized bed employs a microwave field to assist convective drying. For both procedures, the drying rates were found to be dependent on the inlet air temperature and velocity. Significantly improved drying rates were achieved utilized a combined microwave/fluidized bed drying compared with a conventional fluidized bed.     

Measurement of constant drying rate of wet material placed in a fluidized bed of inert particles under reduced pressure

The objective of this study is to estimate the drying characteristics of a relatively large material immersed in a fluidized bed under reduced pressure by measuring the constant drying rate. The constant drying-rate period in a fluidized bed under reduced pressure is difficult to measure because it is extremely short. To maintain the constant drying-rate period, distilled water is directly supplied to the drying material. Through our experiment, the heat transfer coefficient of the material surface was also determined. The results were compared with data on hot air drying. The constant drying rate is higher for fluidized bed drying than for hot air drying. It suggests that the heat transfer coefficient on the surface of the drying material is much larger for fluidized bed drying than for hot air drying. For fluidized bed drying, the effect of pressure in the drying chamber on the heat transfer coefficient is slight at the same normalized mass velocity of dry air (G/G_mf). The temperature difference between the inside of the drying chamber and the drying material is much smaller for fluidized bed drying than for hot air drying. The constant drying rate increases as the pressure in the drying chamber decreases.     

Drying Kinetics in the Riser of Circulating Fluidized Bed with Internals

Solid particles were dried in the riser of circulating fluidized bed with internals to study the drying kinetics. Experiments were conducted in a circulating fluidized bed, having perforated plates as internals covering wide range in the operating parameters. The effects of various operating parameters, i.e., initial moisture content, temperature, and flow rate, of the heating medium and solid circulation rate on the rate of drying have been critically examined. It has been observed from the present investigation that the presence of internals enhances the solids holdup in the riser of circulating fluidized bed. The drying efficiency of a circulating fluidized bed with internals has been compared with the drying performance of a circulating fluidized bed without internals under the same operating conditions.     

Drying Kinetics in the Riser of Circulating Fluidized Bed with Internals

Solid particles were dried in the riser of circulating fluidized bed with internals to study the drying kinetics. Experiments were conducted in a circulating fluidized bed, having perforated plates as internals covering wide range in the operating parameters. The effects of various operating parameters, i.e., initial moisture content, temperature, and flow rate, of the heating medium and solid circulation rate on the rate of drying have been critically examined. It has been observed from the present investigation that the presence of internals enhances the solids holdup in the riser of circulating fluidized bed. The drying efficiency of a circulating fluidized bed with internals has been compared with the drying performance of a circulating fluidized bed without internals under the same operating conditions.     

Drying of water treatment process sludge in a fluidized bed dryer

The drying characteristics of water treatment process (WTP) sludge were investigated with a fluidized bed. The equilibrium moisture ratio of WTP sludge increased with relative humidity and decreased with temperature of drying air. However, equilibrium moisture ratio of WTP sludge was more sensitively dependent on relative humidity than temperature of drying air. When the sludge was dried in a batch fluidized bed, the drying rate of sludge decreased as the moisture ratio of sludge in the bed decreased. The periods of constant drying rates were apparently not observed on the drying rate curves. In addition, the maximum drying rates were increased with bed temperature and superficial air velocity. As the fluidized bed was operated continuously, the degree of drying of WTP sludge increased with bed temperature but was weakly dependent on superficial air velocity. However, the drying efficiency was decreased with bed temperature and relatively insensitive to superficial air velocity and increased with feed rate of sludge.     

Effect of Fluidizing Particle on Drying Characteristics of Porous Materials in Superheated Steam Fluidized Bed under Reduced Pressure

The hygroscopic porous particle was used as the fluidizing particle for the superheated steam fluidized bed drying under reduced pressure. A relatively large material was immersed in the fluidized bed as the drying sample. The drying characteristics of the sample were examined experimentally and the results were compared with those in the case of inert particle fluidized bed.

The water transfer from the sample to the fluidizing particle bed in the case of hygroscopic porous particle facilitated the drying regardless of pressure and temperature in the drying chamber. The increment degree of the sample temperature at the earlier period of drying was smaller in the case of hygroscopic porous particle than in the case of inert particle, and the phenomenon was more remarkable in the case of superheated steam than in the case of hot air.     

Effect of Fluidizing Particle on Drying Characteristics of Porous Materials in Superheated Steam Fluidized Bed under Reduced Pressure

The hygroscopic porous particle was used as the fluidizing particle for the superheated steam fluidized bed drying under reduced pressure. A relatively large material was immersed in the fluidized bed as the drying sample. The drying characteristics of the sample were examined experimentally and the results were compared with those in the case of inert particle fluidized bed.

The water transfer from the sample to the fluidizing particle bed in the case of hygroscopic porous particle facilitated the drying regardless of pressure and temperature in the drying chamber. The increment degree of the sample temperature at the earlier period of drying was smaller in the case of hygroscopic porous particle than in the case of inert particle, and the phenomenon was more remarkable in the case of superheated steam than in the case of hot air.     

内热式惰性粒子流化床中膏状物料干燥模型

通过对惰性粒子流化床中膏状物料干燥机理的分析,得到了干燥时间及单位面积床层水分汽化量的数学计算式,可对干燥器的性能进行预测。采用带浸没加热管的惰性粒子流化床对膏状钛白物料进行干燥中试研究,采用气流式喷嘴将膏状物料分散成200～400μm的小液滴喷洒在惰性粒子表面进行干燥,探索了适宜的干燥条件,测定和确定了最佳的干燥工艺参数、操作参数和设备参数。结果表明:该干燥工艺能强化床内传热传质,促进高黏性膏糊状物料很好地分散,床层温度分布均匀,干燥器的操作弹性大,热量消耗低,干燥强度高,传热系数可达300W·m-2·K-1以上。     

Simulation and Validation of Microwave-Assisted Fluidized Bed Drying of Soybeans

A general mathematical model of heat and mass transfer was developed to simulate the microwave-assisted fluidized bed drying of bulk grain. The model was solved using the well-known Runge-Kutta-Gill method. The model is capable of predicting the moisture content of soybean as well as the drying air parameters (i.e., drying air temperature and moisture content) during drying. The values of mean relative deviation (MRD) were less than 8 and 10% for prediction of grain moisture content and outlet air parameters, respectively, which reflects an acceptable accuracy. In comparison with conventional fluidized bed drying of soybean, microwave-assisted fluidized bed drying led to 83.39–98.07% savings in drying time and 82.07–95.22% savings in specific energy consumption when reducing soybean moisture content from 18.32 to 12% (db).