Engineering analysis of crosslinking polymerization of diallyl lsophthalate

A kinetic model for crosslinking free radical polymerization of DAIM (monomer diallyl isophthalate) with initiator CHPC (dicyclohexyl peroxydicarbonate) is developed. An improved version of Batch and Macosko's model was used to describe the initiator efficiency (f) and the active radical fraction (F_act). The experimental data of allyl and carbonyl group consumption are used for the optimization of the model and calculating of f and F_act. From the developed kinetic model and experimental results, obtained by FT‐IR measurements of monomer conversion, the introduction of the F_act was proved. Application of this model may be of use in process modeling of DAIM and other crosslinking polymerizations with CHPC as initiator.     

Kinetic study of radical polymerization. VII. Investigation into the solution copolymerization of acrylonitrile and itaconic acid by real‐time 1H NMR spectroscopy

Free radical solution copolymerization of acrylonitrile (AN) and itaconic acid (IA) was performed with DMSO‐d₆ as the solvent and 2,2′‐azobisisobutyronitrile (AIBN) as the initiator. Weight ratio of the monomers to solvent and molar ratio of initiator to monomers were constant in all experiments. The initial comonomer composition was the only variable in this study. On‐line ¹H NMR spectroscopy was applied to follow individual monomer conversion. Mole fraction of AN and IA in the reaction mixture (f) and in the copolymer chain (F) were measured with progress of the copolymerization reaction. Overall monomer conversion versus time and also compositions of monomer mixture and copolymer as a function of overall monomer conversion were calculated from the data of individual monomer conversion versus time. Total rate constant for the copolymerization reaction was calculated by using the overall monomer conversion versus time data and then k_p/k_t^0.5 was estimated. The dependency of k_p/k_t^0.5 on IA concentration was studied and it was found that this ratio decreases by increasing the mole fraction of IA in the initial feed. The variation of comonomer and copolymer compositions as a function of overall monomer conversion was calculated theoretically by the terminal model equations and compared with the experimental data. Instantaneous copolymer composition curve showed the formation of alternating copolymer chain during copolymerization reaction. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3253–3260, 2007     

Kinetic studies of cationic photopolymerizations of cycloaliphatic epoxide,triethyleneglycol methyl vinyl ether,and cyclohexene oxide

The cationic photopolymerizations of monofunctional monomers and cycloaliphatic diepoxide monomer were examined in detail. Phenomenological kinetic models were developed for photopolymerizations of the monofunctional and difunctional monomers. For monofunctional monomers, the nonlinear models gave an excellent fit to the experimental data. Although a second‐order autocatalytic model was shown to be invalid above 10% conversion for the polymerization of a difunctional monomer (3,4‐epoxycyclohexylmethyl‐3′,4′‐epoxycyclohexane carboxylate, ECH), an autocatalytic model using diffusion‐controlled reaction with a Williams‐Landel‐Ferry (WLF) equation fits the experimental data well over the entire conversion range. A mechanistic model based on the free volume theory was also developed for cationic polymerization of the cycloaliphatic di‐epoxide monomer by using the method of moments. The model gives a good fit for the conversion and M_w development, but the calculated M_n results are lower than the experimental values. POLYM. ENG. SCI., 45:1546–1555, 2005. © 2005 Society of Plastics Engineers     

Unique morphology and properties study of polyacrylate obtained via frontal photopolymerization

Remarkable radial temperature distribution at the advancing reaction front was determined in frontal photopolymerization (FPP). Through SEM observation of the cross-fracture section and vertical fracture section for the heat-insulated FPP polymer rod, a cylindrical multi-layer structure was first observed in the FPP product. A sleeve-like model was proposed to describe the unusual morphology on the basis of polymer self-drawing and convection around reaction front. Vertical gradient distribution of molecular weight and its polydispersity in the poly(isobornyl acrylate) rod obtained via FPP was found through GPC determination, which might be developed as an in situ self-fractionation technique for polymer. Thermal analysis of the polymers showed that the FPP tended to produce purer polymer than the traditional thick film photopolymerization.     

Photopolymerization kinetics,photorheology and photoplasticity of thiol–ene–allylic sulfide networks

BACKGROUND: Thiol–ene networks are of interest due to their facile photopolymerization and their open network structure. In this work, an allylic disulphide divinyl ether monomer is reacted with tetrathiol and divinyl ether monomers, which allows the network structure to permanently change in shape if stressed while under irradiation. We also study the photo‐differential scanning calorimetry (DSC) kinetics and photorheology during cure and the dynamic mechanical properties after cure. RESULTS: The heat of polymerization is similar for the thiol–ene systems and suggests ca 80% conversion of the vinyl ether groups. An increase in the initiator concentration increases the photocure rate as expected. The activation energy for photopolymerization is 7.6 kJ mol^?1. DSC and rheometry studies show that the polymerization kinetics is slowed by the addition of the allylic disulfide divinyl possibly due to the formation of less reactive radicals. However, as shown by dynamic mechanical thermal analysis, the network structure is not changed very much by addition of this monomer. If radicals are generated by irradiation of a photoinitiator in the network while a stress is being applied, the polymer will permanently deform depending on the fraction of 2‐methylenepropane‐1,3‐di(thioethyl vinyl ether) in the network, due to a bond interchange reaction. CONCLUSION: The rate of thiol–ene reaction is slowed by the addition of the allylic disulfide divinyl ether. Photoplasticity is observed in the networks containing the allylic disulfide groups. Further work is required to optimize the extent of photoplasticity in these systems. Copyright © 2007 Society of Chemical Industry     

Correlating structure with ionic conductivity in bis(phosphonium)‐containing [NTf2] thiol–ene networks

Thiol–ene photopolymerization was employed in order to prepare a series of covalently crosslinked bis(phosphonium)‐containing poly(ionic liquid) (PIL) networks. While the counteranion was held constant (NTf₂), the structure of the bis(phosphonium)‐containing ‘ene’ monomer was varied in order to explore the breadth of thermal, mechanical and conductive properties available for this system. Towards this end, it was determined that more flexible spacers within the cationic monomer led to PIL networks with lower T_g values and higher conductivities. Most notable was a two‐ to three‐orders‐of‐magnitude increase in ionic conductivity (from 10^?9 to 10^?6 S cm^?1 at 30 °C, 30% relative humidity) when the R group on phosphonium was changed from phenyl to isopropyl. Changing the functional group ratio to off‐stoichiometry also led to a slight increase in conductivity. Although the thermal stability (T_d5%) of the phosphonium ionic liquid monomers was found to be significantly higher (>400 °C) than that of analogous imidazolium monomers, this improvement was not observed to directly transfer over to the polymer where a two‐step decomposition pathway was observed. The first step is attributed to the thiol monomer backbone while the second step correlates well with decomposition of the phosphonium portion of the PIL. © 2019 Society of Chemical Industry     

Using 1H‐NMR spectroscopy for the kinetic study of the in situ solution free‐radical copolymerization of styrene and ethyl acrylate

The free‐radical copolymerization of styrene and ethyl acrylate in benzene‐d₆ as the solvent in the presence of benzoyl peroxide as an initiator at 70°C was studied by online ¹H‐NMR spectroscopy. The chemical composition of the copolymer at different reaction times was calculated from the conversion of the monomers to the copolymer, and then the reactivity ratios of styrene and ethyl acrylate were determined at both low and high conversions. Data for the overall monomer conversion versus the time were used to estimate the ratio k_pk_t^?0.5 for different compositions of the initial feed (k_p is the propagation rate constant, and k_t is the termination rate constant). k_pk increased with an increasing molar fraction of ethyl acrylate in the initial feed. The monomer mixture and copolymer compositions versus the overall monomer conversion were calculated with the data of ¹H‐NMR spectra. The incorporation of the styrene monomer into the copolymer structure was more favored than that of the ethyl acrylate monomer. Reducing the molar fraction of styrene in the initial feed intensified this. Drawing the molar fraction of styrene (or ethyl acrylate) in the copolymer chains versus that in the initial feed showed a tendency of the system toward random copolymerization. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Controlled radical polymerization of styrene initiated by diethyldithiocarbamate‐mediated iniferters

We demonstrated that density functional theory calculations provide a prediction of the trends in C‐S bond dissociation energies and atomic spin densities for radicals using two model compounds as diethyldithiocarbamate (DC)‐mediated iniferters. On the basis of this information, we synthesized 2‐(N,N‐diethyldithiocarbamyl)isobutylic acid (DTCA) and (4‐cyano‐4‐diethyldithiocarbamyl)pentanoic acid (CDPA) as DC‐mediated iniferters. Free‐radical polymerizations of styrene (St) were carried out in benzene initiated by DTCA or CDPA under UV irradiation. The first‐order time‐conversion plots showed the straight line for the UV irradiation system initiated by CDPA indicating the first order in monomer. The number‐average molecular weight (M_n) of the polystyrene (PSt) increased in direct proportion to monomer conversion. The molecular weight distribution (M_w/M_n) of the PSt was in the range of 1.3–1.7. It was concluded this polymerization system proceeded with a controlled radical mechanism. However, photopolymerization of styrene initiated by DTCA showed nonliving polymerization consistent with UV initiation. Theoretical predictions supported these experimental results. Methacrylic acid (MA) could also be polymerized in a living fashion with such a PSt precursor as a macroinitiator because PSt exhibited a DC group at its terminal end. This system could be applied to the architecture of block copolymers. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 413–418, 2005     

Synthesis of epoxy resin–silica nanocomposites provided from perhydropolysilazane as a curing reagent and the precursor of silica domain

Epoxy resin–silica nanocomposites with spherical silica domains with 29.0 nm in diameter in an epoxy resin matrix were synthesized from Bisphenol‐A type epoxide monomer, 2,2‐bis(4‐glycidyloxyphenyl)propane (DGEBA), and perhydropolysilazane (PHPS, ? [Si₂? NH]_n? ). The volume fraction of silica domain in the composite varied from 5.4 to 37.8 vol % by varying the feed ratio of PHPS to the epoxide monomer. The reaction mechanism of epoxy group and PHPS was investigated by using glycidyl methacrylate as a model compound of the epoxy monomer by ¹H‐nucular magnetic resonance and Fourier transform infrared spectrometry. Ammonia gas provided by the decomposition of PHPS with moisture converted PHPS to silica and cured the epoxy monomer. The curing of epoxy monomer preferably proceeded than the conversion of silica. The addition of 1,4‐diaminobutane drastically accelerated the rate of curing; white and hard epoxy resin–silica nanocomposites were obtained. The good thermal stability of the composite prepared with DGEBA/PHPS/1,4‐diaminobutane was observed by thermogravimetric analysis. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Modeling and experimental studies of emulsion copolymerization systems. III. Acrylics

Using a previously published model and continuing the series of papers started with styrenic copolymers, predictions for evolution of conversion and average particle diameter in batch experiments are compared against experimental data for four emulsion copolymerizations involving at least one acrylic monomer: (1) methyl methacrylate/butyl acrylate, (2) methyl methacrylate/butadiene, (3) methyl methacrylate–vinyl acetate, and (4) butyl acrylate/vinyl acetate. For each system a fraction of factorial experiments were run covering simultaneous variations in five variables: initiator [I] and surfactant [E] concentrations, water to monomer ratio (W/M), monomer composition, and temperature. Data fitting is performed to represent the experimental data as several parameters are not available from independent experimental sources. The model is able to explain the effects of simultaneous changes in emulsifier concentration, initiator concentration, and water to monomer ratio on conversion and average particle size histories, although in some cases only qualitatively. An assessment of the degree in which a general emulsion copolymerization model is useful for practical applications is made. Physical insight is also gained by observing the trends of adjusted parameters with temperature and copolymer composition. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1320–1338, 2002; DOI 10.1002/app.10003     

Polymer chain extension in semibatch emulsion polymerization with RAFT‐based transfer agent: The influence of reaction conditions on polymerization rate and product properties

A mathematical model was developed for batch and semiemulsion polymerizations of styrene in the presence of a xanthate‐based RAFT agent. Zero–one kinetics was employed along with population balance equations to predict monomer conversion, molecular weight (MWD), and particle size (PSD) distributions in the presence of xanthate‐based RAFT agents. The effects of the transfer agent (AR), surfactant, initiator, and temperature were investigated. Monomer conversion, MWD, and PSD were found to be strongly affected by monomer feed rate. The polymerization rate (Rp), number average molecular weight (Mn) and particle size (r) decreased with increasing AR. With increases in surfactant and initiator concentrations Rp increased, whereas with increase in temperature Mn decreased, Rp increased and r increased. In semibatch mode, Mn and r increased with increase in monomer flow rate. By feeding the RAFT agent along with the monomer (F_M/F_AR = N_Mo/N_ARo = 100), Mn attained a constant value proportional to monomer/RAFT molar ratio. The observed retardation in polymerization and growth rates is due to the exit and re‐entry of small radicals. Thus, chain extension was successfully achieved in semibatch mode. The simulations compared well with our experimental data, and the model was able to accurately predict monomer conversion, Mn, MWD, and PSD of polymer products. Our simulations and experimental results show that monomer feed rate is suitable for controlling the PSD, and the initial concentration and the feed rate of AR for controlling the MWD and PSD. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Surface functionalization of poly(lactic acid) film by UV‐photografting of N‐vinylpyrrolidone

The photoinitiated grafting of N‐vinylpyrrolidone (NVP) onto poly(lactic acid) (PLA) film with the use of benzophenone (BP) as the initiator, modified the natural hydrophobic PLA behavior to an hydrophilic film with desirable wettability. The surface photografting parameters‐percent conversion of monomer to overall photopolymerization (Cp), percent conversion of monomer to the photograft polymerization (Cg), and grafting efficiency (Eg) were calculated. The resulting film surface was analyzed using ATR‐FTIR and UV spectroscopy, derivative spectroscopy and water contact angle. Besides, we demonstrated that the grafted polyvinylpyrrolidone chains could easily react with iodine to form a complex as the homopolymer does with antibacterial activity. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis of polymer‐grafted natural rubbers by radical photopolymerization of vinyl monomers initiated from the rubber chains

The synthesis of polymer‐grafted natural rubbers (NRs) was considered through photopolymerization of vinyl monomers initiated from N,N‐diethyldithiocarbamate groups previously introduced onto cis 1,4‐polyisoprene units of NR chains. The development of the procedure was made with methyl methacrylate (MMA) as monomer. First, initiation of MMA photopolymerization was tested using a model molecule of the N,N‐diethyldithiocarbamate‐functionalized 1,4‐polyisoprene unit to verify the feasibility of the procedure considered. Then, MMA polymerization was successfully initiated from N,N‐diethyldithiocarbamate‐functionalized NR backbone used as macroinitiator, and the conditions of grafting were optimized. It was shown that MMA grafting could occur either in monomer medium, in solution in toluene, and in latex medium, and that the quantities of homopolymer formed were still low. Thereafter, grafting studies were performed with other vinyl monomers (styrene, methacrylonitrile, acrylamide, acrylic acid) showing that grafting efficiency depends essentially on the nature of the monomer. The method developed here was shown particularly well adapted for the synthesis of polymer‐grafted NR with monomers of low polarity. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Physical and mechanical properties of Al(OH)3/polypropylene composites modified by in situ‐functionalized polypropylene

Al(OH)₃/polypropylene (PP) composites modified by in situ‐functionalized polypropylene (FPP) were prepared by a one‐step melt‐extrusion process. The effect of in situ FPP on the crystallization and melting behavior, melt‐flow index, limiting oxygen index, thermal degradation, mechanical properties, and fracture morphology of Al(OH)₃/PP composites was studied. Formation of in situ FPP resulted in a decreased crystallization temperature and melting point of PP in the composites, an increased melt‐flow index, and improved tensile and flexural strengths of Al(OH)₃/PP composites, whereas the thermal degradation behavior and limiting oxygen index was not been influenced. The impact strength of the Al(OH)₃/PP composites modified by in situ FPP depended upon the content of the initiator, dicumyl peroxide, and the monomer, acrylic acid. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2850–2857, 2002; DOI 10.1002/app.10269     

Degree of conversion of a copolymer of an experimental monomer and methyl methacrylate for dental applications

The aim of this study was to determine the degree of double bond conversion of the copolymer of an experimental monomer and methyl methacrylate after photopolymerization. A mixture of an experimental monomer with four methacrylate groups and methyl methacrylate monomer (mass ratio 70 : 30) was polymerized by using various concentrations of light initiator system. The degree of conversion was determined with FTIR spectrometry. A photopolymerized 2,2‐bis[4‐(2‐hydroxy‐3‐methacryloxypropoxy)‐ phenyl]propane/triethylene glycol dimethacrylate (mass ratio 40 : 60) copolymer was used as a control material for degree of conversion. The maximum degree of conversion for the experimental monomer/methyl methacrylate copolymer was 62% and was obtained with 2 wt % initiator concentration. It was comparable to that of the control polymer (64%). The results of this study suggest that the experimental monomer/methyl methacrylate system can be polymerized by light initiator system. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1908–1912, 2004     

Preparation and properties of silicone‐containing poly(methyl methacrylate) gels

Poly(methyl methacrylate) (PMMA) gels with varying amounts of silicone and solvent and constant amounts of crosslinker were prepared by solution free radical crosslinking copolymerization of methyl methacrylate (MMA), ethylene glycol dimethacrylate (EGDM), tetraethoxysilane (TEOS) and vinyltriethoxysilane (VTES) comonomer systems. They were then studied in benzene at a total monomer concentration of 3.5 mol L^?1 and 70 °C. The conversion of monomer, volume swelling ratio, weight fraction and gel point were measured as a function of the reaction time, silicone concentration and benzene content up to the onset of macrogelation. Structural characteristics of the gels were examined by using equilibrium swelling in benzene, gel fraction and Fourier‐transform infrared (FTIR) analysis. The morphology of the copolymers was also investigated by SEM. Based on the obtained results, it was concluded that the FTIR data did not have the capacity to show the presence of the VTES or TEOS moiety in these kinds of copolymers. On the other hand, the variation of weight fraction of gel, W_g, and its equilibrium volume swelling ratio in benzene, q_v, exhibited the same behaviour as that of MMA/EGDM copolymers. Also, the dilution of the monomer mixture resulted in an increase in the gel point and swelling degree and a decrease in the percent of conversion and gel fraction. Finally, TEOS is not an ideal silicone compound for reaction in the MMA/EGDM copolymerization system, whereas VTES is a suitable silicone comonomer for this system and it has been proved useful. Copyright © 2005 Society of Chemical Industry     

A water‐soluble supramolecular‐structured photoinitiator between methylated β‐cyclodextrin and 2,2‐dimethoxy‐2‐phenylacetophenone

A water‐soluble supramolecular‐structured photoinitiator (SSPI) was synthesized by supramolecular self‐assembling between methylated β‐cyclodextrin (MβCD) and hydrophobic 2,2‐dimethoxy‐2‐phenylacetophenone (DMPA). The structure of SSPI was characterized by X‐ray diffraction, FTIR, ¹H NMR, UV–vis, and fluorescence spectra. The results indicated that MβCD and DMPA had formed 1 : 1 inclusion complex in methanol solution. The binding constant (K) for the complex was 7.51 × 10²M^?1. SSPI could be dissolved in water easily and its water‐solubility was 15.3 g/100 mL. SSPI was the more efficient photoinitiator than DMPA for the photopolymerization of acrylamide (AM) in homogeneous aqueous system. The conversion for photopolymerization of trimethylolpropane triacrylate system initiated by SSPI was similar to that initiated by DMPA. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Monomer conversion in a light‐cured dental resin containing 1‐phenyl‐1,2‐ propanedione photosensitizer

The efficiency of 1‐phenyl‐1,2‐propanedione (PPD) photosensitizer for the photopolymerization of a dental resin based on 2,2‐bis[4‐(2‐hydroxy‐3‐methacryloxyprop‐1‐oxy)phenyl]propane/triethylene glycol dimethacrylate was assessed. Experimental formulations containing PPD or/and camphorquinone (CQ) in combination with dimethylaminoethyl methacrylate (DMAEMA), ethyl‐4‐dimethylaminobenzoate (EDMAB), 4‐(N,N‐dimethylamino)phenethyl alcohol (DMPOH) and N,N‐3,5‐tetramethylaniline (TMA) at different concentrations were studied. The photopolymerization was carried out by means of a commercial light‐emitting diode (LED) curing unit. Near‐infrared spectroscopy was used to follow the consumption of double bonds versus irradiation time. No significant differences in the conversion values among formulations prepared with PPD in combination with DMAEMA, DMPOH and TMA were found. In contrast, the conversion was markedly increased by the presence of EDMAB. At low concentrations of photosensitizer, when used in combination with DMAEMA and EDMAB, PPD resulted in a final conversion equivalent to CQ. However, when DMPOH and TMA were used, PPD was found to be less efficient than CQ. In addition, at high photoinitiator concentration, the effectiveness of PPD was less than that of CQ independently of the co‐initiator used. The replacement of some CQ by an equivalent amount of PPD resulted in similar final monomer conversion as formulations having the same amount of CQ alone. The LED light source employed emitted in the wavelength range 410–490 nm with a peak around 470 nm, whereas the maximum molar absorbance of PPD was in the UV region. However, the small overlap of the spectral distribution of the LED curing lamp and the PPD absorption spectrum was compensated by the large extinction coefficient of PPD. Copyright © 2007 Society of Chemical Industry     

Modeling of the Emulsion Terpolymerization of Styrene, α‐Methylstyrene and Methyl Methacrylate

Summary: This work deals with modeling the terpolymerization of styrene, α‐methylstyrene and methyl methacrylate in the presence of an inhibitor. The model used is a “tendency model” based on the kinetics of the complex elementary chemical reactions both in the aqueous phase and in the particles. It considers the reversible propagation of α‐methylstyrene and the main physical phenomena occurring during the process, i.e., (i) partitioning of monomers, surfactant and inhibitor between the aqueous phase, polymer particles, monomer droplets and micelles; (ii) homogeneous and micellar nucleation; (iii) radical absorption and desorption; (iv) gel and glass effects. The main kinetic parameters of the model are estimated on the basis of batch experimental data in order to be able to describe the complete picture of this complex process. The model can be used to predict (with good precision) the global monomer conversion, number and weight‐average molecular weight, the average diameter and number of polymer particles and the glass transition temperature, and consequently to study the effects of AMS on conversion and terpolymer and latex characteristics.

Comparison of experimental and simulated results of the weight‐average molecular weight versus conversion for the emulsion terpolymerization of styrene, alpha methylstyrene and methyl methacrylate at 60 °C.     

Photopolymerization kinetics of hyperbranched acrylated aromatic polyester

The influences of the irradiation temperature, comonomer content, sample thickness, and photoinitiator concentration on the polymerization kinetics of hyperbranched acrylated aromatic polyester (HAAPE) were investigated with photo‐differential scanning calorimetry and IR measurements. The maximum photopolymerization rate increased with the temperature rising up to 110°C but decreased beyond 110°C. An activation energy of 16 kJ mol^?1 for the photopolymerization was obtained below 110°C from an Arrhenius plot, but it was negative beyond 120°C. A remarkable synergistic effect between HAAPE and the comonomer trimethylolpropane triacrylate with a molar fraction of around 0.4 was observed from a photopolymerization kinetic study of the resins. The final unsaturation conversion in an ultraviolet‐cured film decreased with the sample thickness, and this became more remarkable as the photoinitiator concentration increased. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1500–1504, 2003