Tensile fatigue behavior of polyamide 66 nanofiber yarns

Nanofiber yarns with twisted and continuous structures have potential applications in fabrication of complicated structures such as surgical suture yarns, artificial blood vessels, and tissue scaffolds. The objective of this article is to characterize the tensile fatigue behavior of continuous Polyamide 66 (PA66) nanofiber yarns produced by electrospinning with three different twist levels. Morphology and tensile properties of yarns were obtained under static tensile loading and after fatigue loading. Results showed that tensile properties and yarn diameter were dependent on the twist level. Yarns had nonlinear time‐independent stress–strain behavior under the monotonic loading rates between 10 and 50 mm/min. Applying cyclic loading also positively affected the tensile properties of nanofiber yarns and changed their stress–strain behavior. Fatigue loading increased the crystallinity and alignment of nanofibers within the yarn structure, which could be interpreted as improved tensile strength and elastic modulus. POLYM. ENG. SCI., 55:1805–1811, 2015. © 2014 Society of Plastics Engineers     

Effect of fatigue loading on wicking properties of polyamide 66 nanofiber yarns

The wicking phenomenon is of prime importance with regards to biomedical applications of nanofiber yarns such as suture yarns and tissue scaffolds. In such applications, the yarns are usually subjected to cyclic tensile forces and biological tensile stresses. There is a lack of science behind the effect of fatigue on wicking properties of nanofiber yarns and this work aims at exploring this venue. Wicking properties of polyamide 66 nanofiber yarns are investigated by tracing the color change in the yarn structure resulting from pH changes during the capillary rise of distilled water. Results show that applying cyclic loading increases equilibrium wicking height in the Lucus–Washburn equation, which is attributed to changes in the overall pore structure in the cyclic loaded yarn. The likely causes of these changes are studied by scanning electron microscope, which reveals disentangled, more or less aligned and parallel nanofibers with a smaller radius in the nanofibrous structure. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47206.     

Conjugate electrospinning of continuous nanofiber yarn of poly(L‐lactide)/nanotricalcium phosphate nanocomposite

The continuous nanofiber yarns of poly(L ‐lactide) (PLLA)/nano‐β‐tricalcium phosphate (n‐TCP) composite are prepared from oppositely charged electrospun nanofibers by conjugate electrospinning with coupled spinnerets. The morphology and mechanical properties of PLLA/n‐TCP nanofiber yarns are characterized by scanning electron microscope, transmission electron microscope, and electronic fiber strength tester. The results show that PLLA/n‐TCP nanofibers are aligned well along the longitudinal axis of the yarn, and the concentration of PLLA plays a significant role on the diameter of the nanofibers. The thicker yarn of PLLA/n‐TCP composite with the weight ratio of 10/1 has been produced by multiple conjugate electrospinning using three pairs of spinnerets, and the yarn has tensile strength of 0.31cN/dtex. A preliminary study of cell biocompatibility suggests that PLLA/n‐TCP nanofiber yarns may be useable scaffold materials. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Multiple conjugate electrospinning method for the preparation of continuous polyacrylonitrile nanofiber yarn

Continuous polyacrylonitrile nanofiber yarns were fabricated by the homemade multiple conjugate electrospinning apparatus, and the principle of yarn spinning was studied. The effects of the applied voltage, flow rate, spinning distance, and funnel rotary speed on the diameter and mechanical properties of nanofiber yarn were analyzed. The diameter of the nanofibers decreased with increasing applied voltage and the flow rate ratio of the positive and negative needles (F_P/F_N), whereas the diameter of nanofibers increased with increasing overall flow rate and needle distance between the positive and negative. Subsequently, the diameter of the yarns increased first and then decreased with increasing applied voltage, F_P/F_N, and needle distance. However, the diameters of the yarns increased dramatically and then remained stable with increasing overall flow rate. The nanofibers were stably aggregated and continuously bundled and then uniformly twisted into nanofiber yarns at an applied voltage of 20 kV, an overall flow rate of 6.4 mL/h, a needle distance of 18.5 cm, and an F_P/F_N value of 5:3. With increasing funnel rotary speed, the diameters of the nanofibers and yarns decreased, whereas the twist angle of the nanofiber yarns gradually enlarged. Meanwhile, an increase in the twist angle brought about an improvement in the yarn mechanical properties. Nanofiber yarns that prepared showed diameters between 70 and 216 μm. Nanofiber yarns with a twist angle of 65° showed a tensile strength of 50.71 MPa and an elongation of 43.56% at break, respectively. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40137.     

Imparting strength into nanofiberous yarn by adhesive bonding

Low strength is one of the main disadvantages of nanofibrous structures in some applications such as suture yarns. To overcome this matter, in the present research, a novel method was applied to improve the tensile properties of nanofiber yarns. For this purpose, nanofibers and particles of polyvinyl acetate (PVAc) were added as a hot melt adhesive to nanofiber yarns in order to initiate adhesive bonding between nanofibers by two approaches. In the first one, Nylon 66/ PVAc hybrid nanofiber yarn was produced in opposite charged nozzles set up. In another approach, PVAc particles were electrosprayed through one of the nozzles while nylon 66 nanofibers were producing through another one. Afterward, thermal treatment was carried out for 78 seconds on samples in different temperatures. The results indicate that tensile strength was improved up to 1.97 and 1.7 times in comparison to nylon 66 nanofiberous yarn by adding PVAc nanofibers and particles, respectively. FTIR analysis was also carried out to assess the hybrid sample composition after heat treatment.     

Composite yarns fabricated from continuous needleless electrospun nanofibers

In this work, a spinning metal wire collector was employed to continuously collect polyacrylonitrile (PAN) nanofibers produced by a disc fiber generator and coil them around a polyethylene terephthalate (PET) yarn. The obtained composite yarns exhibited a core/shell structure (PET yarn/PAN nanofibers) with nanofibers orderly arranged on the surface of the PET yarn. The electric field analysis showed that the position of metal wire had insignificant effect on the formed electric field and high intensity electric field was formed at the disc circumferential area, which provided a constant electric field for the production of uniform nanofibers. The spinning solution, spinning speed of metal wire, and winding speed were found to play an important role in producing good quality nanofiber yarns, in terms of morphology, strength, and productivity. Pure nanofiber yarns were obtained after dissolving the core yarns in a proper solvent. This method has shown potential for the mass production of nanofiber yarns for industrial applications. POLYM. ENG. SCI., 54:1495–1502, 2014. © 2013 Society of Plastics Engineers     

Fabrication of continuous nanofiber yarn using novel multi‐nozzle bubble electrospinning

A novel multi‐nozzle bubble electrospinning apparatus, including spinning unit, metering pump, constant flow pump, metal funnel and yarn winder, was designed for the preparation of continuous twisted polyacrylonitrile nanofiber yarns, and the principle of nanofiber yarn spinning was studied. An innovative spinning unit consisting of nozzle and air chamber was used to improve the production of nanofibers. Double conjugate electrospinning was developed using two pairs of oppositely charged spinning units to neutralize the charges. The effects of applied voltage, air flow rate, overall solution flow rate and funnel rotary speed on the fiber diameter, production rate and mechanical properties of the nanofiber yarns were analyzed. Nanofibers could be aggregated stably and bundled continuously, then twisted into nanofiber yarns uniformly at an applied voltage of 34 kV, air flow rate of 1200 mL min^?1 and overall solution flow rate of 32 mL h^?1. With an increase in the funnel rotary speed, the twist angle of the nanofiber yarns gradually increased when the take‐up speed was constant. The yarn tensile strength and elongation at break showed an increasing trend with increasing twist angle. Nanofiber yarns obtained using this novel method could be produced at a rate from 2.189 to 3.227 g h^?1 with yarn diameters ranging from 200 to 386 µm. Nanofiber yarns with a twist angle of 49.7° showed a tensile strength of 0.592 cN dtex^?1 and an elongation at break of 65.7%. © 2013 Society of Chemical Industry     

Mechanical and electrical properties of the PA6/SWNTs nanofiber yarn by electrospinning

In this article, continuous PA6/single‐wall nanotubes (SWNTs) nanofiber yarns were obtained by a special electrospinning method; the mechanical and electrical properties and the electric resistance‐tensile strain sensitivity of the as‐spun yarns were specially studied. The main parameters in the spinning process were systematically studied. Scanning electron microscope images and mechanical tests indicated that the optimum parameters for the electrospinning process were operation voltage = 20 kV, spinning flow rate = 0.09 ml/h, and winding speed = 150 rpm. Transmission electron microscopy images showed that the SWNTs have aligned along the axis of the nanofibers and thus formed a continuous conductive network which greatly improved the electrical conductivity of the PA6 nanofiber yarn and the percolation threshold was about 0.8 wt%. The electric conductivities of the yarns at different stretching ratios were also measured with a custom‐made fixture attached to the high‐resistance meter, and for a given carbon nanotube concentration, the conductivity changes almost linearly with the tensile strain applied on the yarns. POLYM. ENG. SCI., 54:1618–1624, 2014. © 2013 Society of Plastics Engineers     

Electrospun self‐assembled nanofiber yarns

A technique for making self‐assembled electrospun (E‐spun) nanofiber yarns from poly(acrylonitrile) in a single step is described. The process involved formation of the nanofiber yarn directly within the electrospinning zone and its removal before it can reach the counter‐electrode. The yarn is presumably formed due to splitting of the main jet into numerous nanojets and their reassembly into a single entity midway between the two electrodes. The process was found to occur at a particular field strength, which varied considerably with the concentration of the polymer dope. The gross morphology of yarns and the alignment of nanofibers in the yarn were evaluated by scanning electron microscopy (SEM). The rationale behind the formation of the yarn like structure has been explained. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Controllable Aligned Nanofiber Hybrid Yarns with Enhanced Bioproperties for Tissue Engineering

Electrospun nanofibers have large surface area, high porosity, and controllable orientation while conventional microfibers have appropriate mechanical properties such as stiffness, strength, and elasticity. Therefore, the combination of nanofibers and microfibers can provide building elements to engineer biomimetic scaffolds for tissue engineering. In this study, a core–shell structured fibrous structure with controllable surface topography is created by electrospinning polycaprolactone (PCL) nanofibers onto polyglycolic acid (PGA) microfibers. The surface morphology, surface wettability, and mechanical properties of the resultant core–shell structure are characterized. FE‐SEM images reveal that the orientation of PCL nanofibers on the yarn surface can be tuned by a fiber collector and rotating disks. Benefiting from the introduction of a shell of aligned PCL nanofibers on the core of PGA yarn, the uniaxially aligned PCL nanofiber–covered yarns (A‐PCLs) exhibit higher hydrophilicity, porosity, and mechanical properties than the core PGA yarns. Moreover, A‐PCLs promote the adhesion and proliferation of BALB/3T3 (mouse embryonic fibroblast cell line), and guide cell growth along the biotopographic cues of the PCL nanofibers with controllable alignment. The developed core–shell yarn having both the desired surface topography of PCL nanofibers and mechanical properties of PGA microfibers demonstrates great potential in constructing various tissue scaffolds.     

The influence of solvent type and polymer concentration on the physical properties of solid state polymerized PA66 nanofiber yarn

We investigated the effects of two different solvent types and three solution concentrations on the electrospinning of solid state polymerized polyamide 66 (SSP PA66) nanofiber yarns. Nanofiber yarns were electrospun from SSP PA66 solutions in formic acid and formic acid/chloroform (3/1), using two oppositely metallic spinnerets system. Scanning electron microscopy (SEM) and X‐ray diffraction (XRD) were employed to characterize the morphology and properties of the nanofibrous yarns. Experimental results show that adding chloroform to formic acid as a binary solvent increases viscosity of polymer solution and the nanofibers diameter significantly. XRD patterns reveal that the presence of chloroform affects the crystallinity and the mechanical properties of the produced nanofibrous yarns. PA66 nanofiber yarn from 10 wt % formic acid/chloroform (3/1) solution was successfully electrospun with strength and modulus of 120.16 MPa and 1216.27 MPa respectively. It is also shown that the solution concentration has a significant effect on the modulus of the nanofibers yarns. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Continuous polymer nanofiber yarns prepared by self-bundling electrospinning method

Continuous polymer nanofiber yarns were manufactured by self-bundling electrospinning method. Compared with typical electrospinning setup, the special difference in this method was that a grounded needle tip was used to induce the self-bundling of polymer nanofibers at the beginning of electrospinning process. Four kinds of polymer self-bundling yarns, poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), polyacrylonitrile (PAN), poly(l-lactic acid) (PLLA) and poly(m-phenylene isophthalamide) (PMIA), were prepared successfully by using this self-bundling electrospinning method. Good alignment of polymer nanofibers in self-bundled yarns was confirmed by SEM observation. It was found out that the conductivity of the polymer solution was crucial to achieve stably continuous self-bundled fiber yarns. A possible mechanism for the self-bundling formation of align nanofiber yarn was proposed.     

Preparation of polyester nanofibers and nanofiber yarns from polyester/cellulose acetate butyrate immiscible polymer blends

Development of high throughput production processes for making thermoplastic nanofiber and nanofiber yarns are urgently needed. PET, PTT, and PBT nanofibers were prepared from PET/CAB, PTT/CAB, PBT/CAB immiscible polymer blends by in situ microfibrillar formation during the melt extruding process. The diameter distribution and crystallization properties of PET, PTT, and PBT nanofibers were analyzed. After removing the CAB matrix phase, the nanofibers could be collected in the forms of random or aligned nanofibers and nanofiber bundles or yarns. To understand the formation mechanism of the nanofibers, the morphology development of three different polyesters in the dispersed phase were studied with samples collected at different zones in a twin‐screw extruder. The morphological development mechanism of the dispersed phases involved the formation of sheets, holes and network structures, then the size reduction and formation of nanofibers. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Mechanical properties and morphology of hot drawn polyacrylonitrile nanofibrous yarn

In this study PAN nanofibrous yarn was produced by two‐nozzle conjugated electrospinning method. The nanofibrous yarns were drawn continuously in boiling water with drawing ratios of 1, 2, 3, and 4. The morphology of drawn yarns was investigated by scanning electron microscopy and tested for tensile properties as well as untreated yarn. The results showed that the nanofiber alignment in the yarn axis direction, the tensile strength, and tensile modulus of yarn increases as a result of drawing while the tensile strain and work of rapture decrease. X‐ray diffraction patterns of the produced yarns were analyzed as well. It was found that crystallinity index increases as the draw ratio increases. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Shape memory polyurethane-based electrospun yarns for thermo-responsive actuation

Electrospun nanofibrous yarns of shape memory polyurethane (SMPU)-based nanofibers were successfully prepared. The electrospun yarns were analyzed to assess the dependence of mechanical and shape memory properties on the yarn twist angle. The yarn with a 60° twist angle has high compactness and density, leading to increased tensile strength, elastic modulus, and strain energy. In addition, this yarn shows a significant improvement in the shape memory recovery stress compared with the non-twisted SMPU nanofibers. Moreover, thermal stimuli allowed for the 60° twisted yarn to lift a load that is 103 times heavier than itself. This yarn had a shape recovery stress of 0.61 MPa and generated a 7.95 mJ recovery energy. The results suggest the electrospun yarns could be used as actuators and sensing devices in the medical and biological fields.     

化学气相渗透2.5维C/SiC复合材料的拉伸性能

采用等温减压化学气相浸渗(isothermal low-pressure chemical vapor infiltration,ILCVI)工艺制备了在厚度方向上具有纤维增强的2.5维(2.5 dimensional,2.5D)碳纤维增强碳化硅多层陶瓷基复合材料,从而使一端封口的防热结构部件的制备成为可能.ILCVI致密化后,复合材料的密度、孔隙率分别为1.95～2.1 g/cm3和16.5%～18%.沿经纱和纬纱两个方向对2.5D C/SiC复合材料进行室温拉伸实验.结果表明:复合材料在纵向和横向的拉伸应力-应变均表现为明显的非线性行为.复合材料具有较高的面内拉伸性能,纵横向的拉伸强度分别为326MPa和145MPa,断裂应变分别为0.697%和0.705%.复合材料的拉伸断裂为典型的韧性断裂,经纱和纬纱的断裂都表现为纤维的多级台阶式断裂以及纤维的大量拔出.     

Magnetic‐field‐assisted electrospinning highly aligned composite nanofibers containing well‐aligned multiwalled carbon nanotubes

Composite nanofiber meshes of well‐aligned polyacrylonitrile (PAN)/polyvinylpyrrolidone (PVP) nanofibers containing multiwalled carbon nanotubes (MWCNTs) were successfully fabricated by a magnetic‐field‐assisted electrospinning (MFAES) technology, which was confirmed to be a favorable method for preparation of aligned composite nanofibers in this article. The MFAES experiments showed that the diameters of composite nanofibers decreased first and then increased with the increase of voltage and MWCNTs content. With the increase of voltage, the degree of alignment of the composite nanofibers decreased, whereas it increased with increasing MWCNTs concentration. Transmission electron microscopy observation showed that MWCNTs were parallel and oriented along the axes of the nanofibers under the low concentration. A maximum enhancement of 178% in tensile strength was manifested by adding 2 wt % MWCNTs in well‐aligned composite nanofibers. In addition, the storage modulus of PAN/PVP/MWCNTs composite nanofibers was significantly higher than that of the PAN/PVP nanofibers. Besides, due to the highly ordered alignment structure, the composite nanofiber meshes showed large anisotropic surface resistance, that is, the surface resistance of the composite nanofiber films along the fiber axis was about 10 times smaller than that perpendicular to the axis direction. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41995.     

Investigating the wicking behavior of micro/nanofibrous core-sheath PET–PAN yarn modified by dimethyl 5-sodium sulfoisophthalate

The present research aims at imparting an improved wicking ability to the recycled multifilament yarns by wrapping composite nanofibers to attain an efficient material for filtration purposes. Therefore, polyacrylonitrile nanofibers containing dimethyl 5-sodium sulfoisophthalate nanoparticles were wrapped around the recycled poly(ethylene terephthalate) yarn by means of a novel electrospinning technique. Several tests were performed to investigate the parameters affecting wicking rise and moisture regain of the samples. Taguchi method was used in two separate designs (with or without nanoparticles). Some factors such as polymer solution concentration, mass ratio of nanoparticles, take-up rate, and number of filaments were considered as the variable factors while yarn wicking rate and moisture regain were the response factors. It was found that the hydrophilic nature of nanoparticles together with the ultrafine structure of nanofibers provide yarns with enhanced wicking properties. Although solution concentration is the predominant factor in wicking rate of the yarns containing nanoparticles, the most effective factor in wicking rise and moisture regain for other cases is the number of filaments. The mechanism of nanoparticle effect on fluidic jet during electrospinning process is explained by theory of nanofluids stability which has never been validated experimentally in previous research studies. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 48185.     

Preparation and characterization of zein and zein/poly‐L‐lactide nanofiber yarns

Zein and zein/poly‐L ‐lactide (PLLA) nanofiber yarns were prepared by conjugate electrospinning using coupled spinnerets applied with two high electrical voltages of opposite polarities in this article. Structure and morphology of zein yarns were investigated by SEM and X‐ray diffraction. The results showed that zein yarn consisted of large quantity of fibers with diameters ranging from several hundreds nanometers to a few microns, and zein concentration played a significant role on the diameter of nanofibers in yarns. To improve mechanical property of nanofiber yarns, PLLA was then incorporated with zein. Zein/PLLA composite nanofiber yarns conjugate electrospun from solution with concentration of 7.5% (zein, w/v)/7.5% (PLLA, w/v) exhibited tensile strength of 0.305 ± 0.014 cN/dtex. The composite yarns showed better nanofiber alignment along the longitudinal axis. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Fabrication and characterization of hollow nanofibrous PA6 yarn reinforced with CNTs

Core-sheath nanofibrous yarns were obtained through electrospinning of polyamide 6 (PA6) solution containing different concentrations of multi-wall carbon nanotubes (MWNTs) as sheath and PVA multifilament as the yarn core. By dissolving PVA, for obtaining conductive hollow nanofibrous PA6/MWNTs yarn, two types of porosity could be obtained including hollow central tube due to the structure of hollow yarn and nano-porous areas embedded in electrospun nanofibers. SEM results showed that the diameters of nanofibers were varying in the range of 103–145 nm obeying MWNTs concentrations and TEM results revealed that the MWNTs were embedded in nanofiber matrix as straight and aligned form. DSC analysis showed that electrospinning process caused the formation of less-ordered γ phase in nanofibers. The electrical conductivity of yarns increased from 10^?13 S m^?1 to 2.4?×?10^?6 S m^?1 with increasing the concentration of nanotubes from 0 wt.% to 7 wt.%.