Lipase‐mediated methanolysis of soybean oils for biodiesel production

BACKGROUND: Biodiesel is increasingly perceived as an important component of solutions to the important current issues of fossil fuel shortages and environmental pollution. Biocatalysis of soybean oils using soluble lipase offers an alternative approach to lipase‐catalyzed biodiesel production using immobilized enzyme or whole‐cell catalysis. The central composite design (CCD) of response surface methodology (RSM) was used here to evaluate the effects of enzyme concentration, temperature, molar ratio of methanol to oil and stirring rate on the yield of fatty methyl ester. RESULTS: Lipase NS81006 from a genetically modified Aspergillus oryzae was utilized as the catalyst for the transesterification of soybean oil for biodiesel production. The experimental data showed that enzyme concentration, molar ratio of methanol to oil and stirring rate had the most significant impact on the yield of fatty methyl ester; a quadratic polynomial equation was obtained for methyl ester yield by multiple regression analysis. The predicted biodiesel yield was 0.928 (w/w) under the optimal conditions and the subsequent verification experiments with biodiesel yield of 0.936 ± 0.014 (w/w) confirmed the validity of the predicted model. CONCLUSION: RSM and CCD were suitable techniques to optimize the transesterification of soybean oil for biodiesel production by soluble lipase NS81006. The related lipase NS81006 reuse stability, chemical or genetic modification, and transesterification mechanism should be taken into consideration. Copyright © 2007 Society of Chemical Industry     

Transesterification of palm oil to biodiesel using Br(φ)nsted acidic ionic liquid as high-efficient and eco-friendly catalyst

The transesterification of palm oil and methanol catalyzed by Br(φ)nsted acidic ionic liquids was investigated.Four eco-friendly Br(φ)nsted acidic ionic liquids were prepared and their structures were characterized by NMR,FT-IR and TG-DTG.The results demonstrated that [CyN1,1PrSO3H][p-TSA] was more efficient than the other ionic liquids and chosen as catalyst for further research.The influences of various reaction parameters on the conversion of palm oil to biodiesel were performed,and the orthogonal test was investigated to seek the optimum reaction conditions,which were illustrated as follows:methanol to oil mole ratio of 24∶1,catalyst dosage of 3.0 wt％ of oil,reaction temperature of 120 ℃,reaction time of 150 min,and the biodiesel yield achieved 98.4％.In addition,kinetic study was established for the conversion process,with activation energy and preexponential factor of 122.93 kJ·mol-1 and 1.83 × 1015,respectively.Meanwhile,seven-time recycling runs of ionic liquid were completed with ignorable loss of its catalyst activity.The refined biodiesel met the biodiesel standard EN 14214.     

Supported Ionic Liquid Enzymatic Catalysis for the Production of Biodiesel

Pseudomonas cepacia lipase supported in the 1‐n‐butyl‐3‐methylimidazolium bis(trifluoromethylsulfonyl)imide ionic liquid is an alternative “green” method for the production of biodiesel from the alcoholysis of soybean oil. The transesterification reaction catalyzed by this ionic liquid‐supported enzyme can be performed at room temperature, in the presence of water and without the use of organic solvents. It is also compatible with various alcohols (including isoamyl alcohol). The biodiesel is separated by simple decantation and the recovered ionic liquid/enzyme catalytic system can be re‐used at least four times without loss of catalytic activity and selectivity.     

新型碱性离子液体催化蓖麻油制备生物柴油

合成了新型碱性离子液体[Bmim]OH,将其应用于催化蓖麻油制备生物柴油,并与催化剂KOH、四丁基氢氧化铵进行比较,结果好于后两者。正交实验优化的碱性离子液体[Bmim]OH催化工艺条件为:催化剂用量为1%,醇油摩尔比为6∶1,反应温度为40℃,反应时间为60 min。在该优化条件下,甲酯混合物收率高于97%,蓖麻油基本上完全转化,其中高于95%转化为产物甲酯,催化剂[Bmim]OH重复使用6次没有明显消耗,催化性能稳定。     

猪板油直接萃取制备生物柴油的研究

研究了猪油原位萃取-酶法转化制生物柴油。考察了溶剂用量、萃取时间、萃取温度等对油脂得率的影响,探讨了以Novozyme 435酶为催化剂直接转化猪油生物柴油。结果表明,萃取猪油的较优参数为:乙酸甲酯为萃取剂,乙酸甲酯用量(mL)与猪板油质量(g)比为8∶1,萃取时间3 h,萃取温度50℃;以Novozyme 435脂肪酶转化猪油制备生物柴油,得率为95.12%,当Novozyme 435酶和Lipozyme TLIM酶混合比为1∶1时,生物柴油转化率最高,达97.12%。     

Biodiesel Synthesis in a Solvent-Free System by Recombinant Rhizopus oryzae Lipase. Study of the Catalytic Reaction Progress

The recombinant 1,3-positional selective Rhizopus oryzae lipase (rROL) was used to synthesize biodiesel and monoacylglycerols simultaneously. The reaction was carried out in a solvent-free system with the enzyme immobilized on octadecyl-Sepabeads. Using response surface methodology, the methyl ester yield was optimized by means of the study of the effect of water, substrate molar ratio (methanol:olive oil) and methanol stepwise addition. It was concluded that in order to prevent enzyme inactivation by methanol, alcohol should be added slowly; otherwise a large amount of water would be present. Taking the best conditions, a 50.3 % yield was achieved in 3 h, which corresponds to 75.4 % of the acyl groups at the 1,3-position undergoing transesterification. It was also concluded that methyl esters result from the esterification of the free fatty acid hydrolyzed by the enzyme and also from a direct transesterification of oil. In addition, the fatty acid selectivity of rROL was found not to favor one fatty acid in olive oil over another.     

Prospects of non-catalytic supercritical methyl acetate process in biodiesel production

Conventional biodiesel production methods utilize alcohol as acyl acceptor and produces glycerol as side product. Hence, with escalating production of biodiesel throughout the world, it leads to oversupply of glycerol and subsequently causes devaluation in the market. In this study, methyl acetate was employed as acyl acceptor in non-catalytic supercritical methyl acetate (SCMA) process to produce fatty acid methyl esters (FAME) and side product of triacetin, a valuable fuel additive instead of glycerol. Consequently, the properties of biodiesel produced (FAME and triacetin) are superior compared to conventional biodiesel method (FAME only). In this research, the effects of reaction temperature, reaction time and molar ratio of methyl acetate to oil on the yield of biodiesel were investigated. Apart from that, the influence of impurities commonly found in waste oils/fats such as free fatty acids and water were studied as well and compared with methanol-based reactions of supercritical and heterogeneous catalysis. Results show that biodiesel yields in SCMA process could achieve 99 wt.% when the operating conditions were fixed at 400 °C/220 bar for reaction temperature, methyl acetate/oil molar ratio of 30:1 and 60 min of reaction time. Furthermore, SCMA did not suffer from adverse effect with the presence of impurities, proving that SCMA has a high tolerance towards contamination which is crucial to allow the utilization of inexpensive waste oils/fats as biodiesel feedstock.     

Stability of Immobilized Candida sp. 99–125 Lipase for Biodiesel Production

The stability of the immobilized lipase from Candida sp. 99–125 during biodiesel production was investigated. The lipase was separately incubated in the presence of various reaction components such as soybean oil, oleic acid methyl ester, n‐hexane, water, methanol, and glycerol, or the lipase was stored at 60, 80, 100 and 120 °C. Thereafter the residual lipase activity was determined by methanolysis reaction. The results showed that the lipase was rather stable in the reaction media, except for methanol and glycerol. The stability study performed in a reciprocal shaker indicated that enzyme desorption from the immobilized lipase mainly contributed to the lipase inactivation in the water system. So the methanol and glycerol contents should be controlled more precisely to avoid lipase inactivation, and the immobilization method should be improved with regard to lipase desorption.     

氯化胆碱·xZnCl_2离子液体在生物柴油制备中的应用(英文)

The inexpensive and moisture-stable Lewis-acidic ionic liquids were prepared and applied for transesterification of soybean oil to biodiesel.The influences of molar ratio of methanol to soybean oil,reaction temperature and amount of ionic liquids were investigated.The transesterification of soybean oil to biodiesel catalyzed by choline chloride·xZnCl2 ionic liquids showed many advantages such as mild conditions and lower cost.On the other hand,the non-ideal yield and complicated separation between biodiesel and soybean oil were also investigated and analyzed.The improvement on the systems of choline chloride·xZnCl2 was proposed for further investigation.     

Ionic liquids in supercritical methanol greatly enhance transesterification reaction for high‐yield biodiesel production

Biodiesel production is one of the most promising future alternatives to replacing fossil fuels. This work studies the use of ionic liquids (ILs) as potential catalysts in supercritical methanol for biodiesel production from non‐edible oil. The transesterification reaction of karanja oil was investigated in supercritical methanol in the presence of two respective ILs, [BMIM⁺][ ] and [Chol⁺][H₂ ]. The reaction was performed in a one‐step batch process at several temperatures and percentages by weight of catalyst (w/w_oil). The results obtained show that the IL [Chol⁺][H₂ ] allows a high yield of fatty acid methyl esters to be achieved in a short reaction time (above 95% in 45 min). A catalytic mechanism is also proposed for the IL that offered significant catalytic activity. This work investigates the effects of the use of ionic liquids as potential catalysts in supercritical methanol for the transesterification reaction of non‐edible oil. The reported reaction times to obtain biodiesel yields above 90% through the transesterification reaction of karanja oil range between 90 min and 8 h. ILs as catalysts in supercritical methanol drastically reduce reaction time (45 min) to obtain high fatty acid methyl ester yield (95.6%). © 2016 American Institute of Chemical Engineers AIChE J, 62: 3842–3846, 2016     

磺酸功能化离子液体的合成及催化制备生物柴油应用

基于4-甲基噻唑,采用两步法合成4种不同阴离子的磺酸功能化离子液体用于催化无患子油与甲醇酯交换反应制备生物柴油。傅里叶红外光谱、核磁共振和热重分析结果表明,离子液体被成功制备并且具备高热稳定性。其中,3-（3-磺酸基）丙基-4-甲基噻唑三氟甲烷磺酸盐（[Ps-MTH][CF₃SO₃]）在所制备的离子液体中表现出最高的催化活性。以[Ps-MTH][CF₃SO₃]为催化剂,无患子油与甲醇酯交换反应的最佳操作条件为反应温度128℃、醇油摩尔比28.10∶1、催化剂用量0.62 mmol/g（基于油的质量）、反应时间8 h,生物柴油收率高达92.78%±0.47%。此外,[Ps-MTH][CF₃SO₃]具备良好的重复使用性,在不同酯交换反应中也表现出良好的催化活性。该研究为离子液体催化无患子油制备生物柴油的工业化生产提供了基础数据。     

Study on Free Lipase-Catalyzed Ethanolysis for Biodiesel Preparation in an Oil/Water Biphasic System

Using free lipase as the catalyst for biodiesel production has drawn increasing attention in recent years due to its advantages of lower cost and faster reaction rate compared to immobilized lipase. Our previous study showed that free lipase NS81006 could effectively catalyze the methanolysis of renewable oil. Ethanol, derived from renewable biomass, has a greater potential for biodiesel production. In this paper, ethanol was explored for the first time as the acyl acceptor for free lipase-mediated biodiesel preparation. The effect of stirring rate, water content, molar ratio of ethanol to oil and ethanol adding strategy was investigated systematically during the process of free lipase NS81006-catalyzed ethanolysis. An ethyl ester yield of 90% was obtained under the optimized conditions. Further study showed that the free lipase could be repeatedly used by simple separation of the water phase from the oil phase and there was no obvious loss in lipase activity after five repeated uses.     

Production of organic solvent tolerant lipase by Staphylococcus caseolyticus EX17 using raw glycerol as substrate

BACKGROUND: In this work we used Plackett–Burman statistical design and central composite design in order to optimize culture conditions for lipase production by Staphylococcus caseolyticus strain EX17 growing on raw glycerol, which was obtained as a by‐product of the enzymatic synthesis of biodiesel. The stability of lipase was verified over several organic solvents, such as methanol, ethanol and n‐hexane. RESULTS: Optimal culture conditions for lipase production were found to be 36 °C, initial pH 8.12, glycerol 30 g L^?1, olive oil 3.0 g L^?1, and soybean oil 2.5 g L^?1, with 145.8 U L^?1 of enzyme activity. When commercial glycerol was substituted by the raw glycerol from biodiesel synthesis, lipolytic activity was 127.3 U L^?1. Experimental validation of enzyme production matched values predicted by the mathematical model, which was 138.3 U L^?1. Stability tests showed that lipase from S. caseolyticus EX17 was stable in methanol, ethanol, and n‐hexane. CONCLUSIONS: Results obtained in this work suggest that raw glycerol can be used for lipase production by S. caseolyticus EX17 and that this enzyme has a potential application in the synthesis of biodiesel. Copyright © 2008 Society of Chemical Industry     

Lipase immobilization on ionic liquid‐modified magnetic nanoparticles: Ionic liquids controlled esters hydrolysis at oil–water interface

Ester hydrolysis at oil–water interface by lipase covalently immobilized on ionic liquid‐modified magnetic nanoparticles was investigated. Magnetic supports with a diameter of 10–15 nm were synthesized by covalent binding of ionic liquids (chain length C₄ and C₈ and anions Cl^?, BF₄^?, and PF₆^?) on the surface of Fe₃O₄ nanoparticles. Lipase was covalently immobilized on Fe₃O₄ nanoparticles using ionic liquids as the coupling reagent. Ionic liquid‐modified magnetic nanoparticle‐grafted lipase preferentially located at the oil–water interface. It has higher catalytic activity than its native counterpart. A modified Michaelis–Menten model was used to elucidate the effect of stirring rate, aqueous–organic phase ratio, total amount of enzyme, and ester chain length. The influences of these conditions on esters hydrolysis at oil–water interface were consistent with the introduction of the ionic liquids interlayer. Ionic liquids could be used to control the oil–water interfacial characteristics during lipase catalyzed hydrolysis, and thus control the behavior of immobilized lipase. © 2011 American Institute of Chemical Engineers AIChE J, 2012     

离子液体催化大豆油制备生物柴油

制备了对水稳定性好、带—SO₃H官能团的咪唑丙烷磺酸硫酸氢盐离子液体，并以其作为催化剂进行了大豆油酯交换反应制备生物柴油的研究。考察了离子液体的用量、醇与油物质的量比、反应温度和反应时间对酯交换反应的影响及离子液体的稳定性。实验结果表明，在n(甲醇)∶n(大豆油) =12∶1、反应温度120 ℃、反应时间8 h和催化剂用量为原料油质量的4.0%条件下,产物中脂肪酸甲酯收率可达96.5%,且离子液体的稳定性好,可循环使用。     

废食用油脂固定床酶法合成生物柴油研究

利用废食用油脂合成生物柴油,既能够实现废弃物的清洁利用,又能提供可再生的绿色能源。采用固定化假丝酵母脂肪酶为催化剂,在三级固定床反应器内,采用分级流加甲醇的方式,每级醇油摩尔比为1∶1,探讨了酶质量分数、溶剂质量分数、水质量分数、温度、反应液流速等与产物中甲酯质量分数的关系。实验结果表明,当油中酶、溶剂、水的质量分数分别为25%,15%,10%,反应液流速为1.2 mL/min,温度为45℃时,产物中甲酯质量分数达到最大值91.08%,其中油酸甲酯质量分数最高。产品经过精制后,理化性质符合美国和德国生物柴油标准,绝大多数指标优于我国0#柴油。     

STUDIES OF TRANSESTERIFICATION OF KARANJA (Pongamia pinnata) OIL IN A PACKED BED REACTOR

Studies were made to determine the influence of different reaction temperatures and residence times on biodiesel yield by transesterification of karanja oil (Pongamia pinnata) in the presence of methanol using a solid acid heterogeneous catalyst in a continuous process. Recycle runs were conducted by further transesterification of the organic phases (first run mixture of methyl ester and unconverted oil) in the presence of methanol under similar conditions. High-pressure liquid chromatography (HPLC) reveals poor biodiesel yield even with an increase in the reaction temperature and residence time in the first run. Biodiesel yield obtained from the recycle runs, however, was greatly increased over that of the first-run biodiesel yield. Recycle transesterification at a reaction temperature of 240°C and residence time of 50 min gives a maximum yield value of 97.74%. Consequently, irrespective of the presence of high free fatty acids and other impurities in karanja oil, recycling the organic phase of the first run significantly enhances the biodiesel yield.     

Alcoholysis of palm oil mid-fraction by lipase from Rhizopus rhizopodiformis

A mycelial lipase from Rhizopus rhizopodiformis was prepared in fragment form. The lipase was examined to catalyze the alcoholysis of palm oil mid-fraction (PMF) in organic solvents. High percentage conversions of PMF to alkyl esters were achieved when methanol or propanol was used as acyl acceptor. Of the two most prevalent fatty acids in PMF, palmitic acid seemed to be preferred over oleic acid in the formation of methyl and propyl esters. The optimal ratio of oil to methanol in the alcoholysis reaction is 1 to 2 moles. The lipase exhibited high alcoholysis activities in nonpolar solvents (log P>2), such as hexane, benzene, toluene, and heptane. The enzyme showed exceptionally high thermostability.     

SO3H-功能化季铵盐离子液体催化酯交换制备生物柴油

采用两步合成法制备了4种SO3H-功能化季铵盐离子液体,红外与核磁共振光谱表征结果表明,其结构符合理论结构特点. 热稳定性分析表明,其分解温度都在200℃以上,均可作为制备生物柴油的催化剂. 将这4种离子液体用于催化制备生物柴油,其催化活性主要与其阴离子的结构有关,[n-But3N(CH2)3SO3H][CH3SO3]的催化活性最好. 甲醇:三油酸甘油酯摩尔比为12:1、催化剂用量7%(w)、在65℃下反应24 h时,油酸甲酯产率最高(89.65%). 催化剂重复使用性能良好.     

脂肪酶催化非食用植物油制备生物柴油的过程优化

以麻疯树油、亚麻油、乌柏油为原料油,采用固定化脂肪酶Lipozyme TL IM,在3.0 g油、1 mL正己烷、醇油摩尔比为3.5∶1、固定化酶质量为油质量20%的条件下进行生物柴油的制备,通过脂肪酸甲酯产率和组成分析,以考察生物柴油制备的影响因素,进行反应时间优化.结果表明,酶的催化作用对脂肪酸组分不存在选择性,且...