High-Speed Control of IPMSM Drives Using Improved Fuzzy Logic Algorithms

This paper presents an improved fuzzy logic controller (FLC) for an interior permanent magnet synchronous motor (IPMSM) for high-performance industrial drive applications. In the proposed control scheme for high-speed operations above the rated speed, the operating limits of IPMSM are expanded by incorporating the maximum torque per ampere operation in constant torque region and the flux-weakening operation in constant power region. The power ratings of the motor and the inverter are considered in developing the control algorithm. A new and simple FLC is utilized as a speed controller. The FLC is developed to have less computational burden, which makes it suitable for real-time implementation, particularly at high-speed operating conditions. The complete drive is implemented in real-time using digital signal processor (DSP) controller board DS 1102 on a laboratory 1-hp IPM motor. The efficiency of the proposed control scheme is evaluated through both experimental and computer simulation results. The proposed controller is found to be robust for high-speed applications     

A new instantaneous torque control of PM synchronous motor forhigh-performance direct-drive applications

A new instantaneous torque-control strategy is presented for high-performance control of a permanent magnet (PM) synchronous motor. In order to deal with the torque pulsating problem of a PM synchronous motor in a low-speed region, new torque estimation and control techniques are proposed. The linkage flux of a PM synchronous motor is estimated using a model reference adaptive system technique, and the developed torque is instantaneously controlled by the proposed torque controller combining a variable structure control (VSC) with a space-vector pulse-width modulation (PWM). The proposed control provides the advantage of reducing the torque pulsation caused by the nonsinusoidal flux distribution. This control strategy is applied to the high-torque PM synchronous motor drive system for direct-drive applications and implemented by using a software of the digital signal processor (DSP) TMS320C30. The simulations and experiments are carried out for this system, and the results demonstrate the effectiveness of the proposed control     

A nonlinear speed control for a PM synchronous motor using a simpledisturbance estimation technique

A nonlinear speed control for a permanent-magnet (PM) synchronous motor using a simple disturbance estimation technique is presented. By using a feedback linearization scheme, the nonlinear motor model can be linearized in the Brunovski canonical form, and the speed controller can be easily designed based on the linearized model. This technique, however, gives an undesirable output performance under the mismatch of the system parameters and load conditions. An adaptive linearization technique and a sliding-mode control technique have been reported. Although good performance can be obtained, the controller designs are quite complex. To overcome this drawback, the controller parameters are estimated by using a disturbance observer theory where the disturbance torque and flux linkage are estimated. Since only the two reduced-order observers are used for the parameter estimation, the observer designs are considerably simple and the computational load of the controller for parameter estimation is negligibly small. The nonlinear disturbances caused by the incomplete linearization can be effectively compensated by using this control scheme. Thus, a desired dynamic performance and a zero steady-state error can be obtained. The proposed control scheme is implemented on a PM synchronous motor using a digital signal processor (TMS320C31) and the effectiveness is verified through the comparative simulations and experiments     

Torque Feedforward Control Technique for Permanent-Magnet Synchronous Motors

This paper proposes a torque control method for interior permanent-magnet (IPM) motors operating in a wide speed range requiring high torque/power accuracy and a fast dynamic response. Using the fact that the motor parameters are nonlinear and significantly vary with direct and quadrature current operating points, a new optimal operating plane is generated. This operating plane combines the maximum torque per ampere (MTPA) curve, current limit circle, and maximum torque per volt (MTPV) curve, voltage limitations, and torque calculation under the nonlinear parameter variations. As a result, new feedforward tables are generated, which make full use of measured motor parameters. The new torque and flux regulators built around the feedforward tables provide a fast dynamic response and accurate steady-state torque/power production. The proposed controller was implemented and successfully tested on a 105-kW IPM motor electric drive used in a fuel-cell vehicle program.      

Experimental nonlinear torque control of a permanent-magnetsynchronous motor using saliency

In this paper, a new nonlinear control strategy is proposed for a permanent-magnet salient-pole synchronous motor. This control strategy simultaneously achieves accurate torque control and copper losses minimization without recurring to an internal current loop nor to any feedforward compensation. It takes advantage of the rotor saliency by allowing the current (i_d) to have nonzero values. This, in turn, allows us to increase the power factor of the machine and to raise the maximum admissible torque. We apply input-output linearization techniques where the inputs are the stator voltages and the outputs are the torque and a judiciously chosen new output. This new output insures a well-defined relative degree and is linked to the copper losses in such a way that, when forced to zero, it leads to maximum machine efficiency. The performance of our nonlinear controller is demonstrated by a real-time implementation using a digital signal processor (DSP) chip on a permanent-magnet salient-pole synchronous motor with sinusoidal flux distribution. The results are compared to the ones obtained with a scheme which forces the i_d current to zero     

A Hybrid-Type Variable-Structure Instantaneous Torque Control With a Robust Adaptive Torque Observer for a High-Performance Direct-Drive PMSM

This paper describes a novel instantaneous torque control scheme for a high-performance direct-drive permanent-magnet synchronous motor. The scheme consists of a robust adaptive instantaneous torque observer and a hybrid-type variable-structure instantaneous torque controller. First, to robustly obtain the instantaneous electromagnetic torque information, a robust adaptive torque observer is designed by considering all possible current model uncertainties. The observation gains and uncertainties prediction rules are derived in the sense of Lyapunov theory so that the stability of the proposed estimation scheme is fulfilled. Second, to ensure perfect tracking of the output torque and providing means in eliminating torque ripples, the frequency modes of the disturbances to be eliminated should be included in the stable closed-loop system. To achieve this objective, a hybrid-type variable-structure controller with internal model, for the flux harmonics and system uncertainties, is adopted. The hybrid controller shows better disturbance rejection without control chattering. Comparative evaluation results are presented to demonstrate the validity and effectiveness of the proposed instantaneous torque control scheme.     

Development of Robust Current 2-DOF Controllers for a Permanent Magnet Synchronous Motor Drive With Reaction Wheel Load

This paper develops robust 2-DOF current and torque control schemes for a permanent magnet synchronous motor (PMSM) drive with satellite reaction wheel load. A DSP-based experimental PMSM-driven reaction wheel system is established, and the key motor parameters are estimated for realizing the proposed control schemes. In the proposed current control schemes, the traditional 2-DOF controller is augmented with an internal model feedback resonant controller or a robust tracking error cancellation controller (RECC). Comparative performance and error analyses of these two proposed control schemes are given. Accordingly, an improved robust 2-DOF current control scheme combining the resonant controller and the RECC is further proposed. The resonant controller enhances the transient and steady-state tracking of the sinusoidal current, simultaneously rejecting the back electromotive force. A similar robust tracking control for the observed torque can be designed, which exhibits quick transient response. Effectiveness of the proposed controls and the driving performance of the whole reaction wheel are evaluated experimentally.      

Decoupled stator-flux-oriented induction motor drive with fuzzyneural network uncertainty observer

A stator-flux-oriented induction motor drive using online rotor time-constant estimation with a robust speed controller is introduced in this paper. The estimation of the rotor time constant is made on the basis of the model reference adaptive system using an energy function. The estimated rotor time-constant is used in the current-decoupled controller, which is designed to decouple the torque and flux in the stator-flux-field-oriented control. Moreover, a robust speed controller, which is comprised of an integral-proportional speed controller and a fuzzy neural network uncertainty observer, is designed to increase the robustness of the speed control loop. The effectiveness of the proposed control scheme is demonstrated by simulation and experimental results     

Stator-flux-oriented vector control of synchronous reluctance Machines with maximized efficiency

This paper presents a position-sensorless vector torque controller designed to achieve maximum efficiency over a range of power and rotational speed for a synchronous reluctance machine. A model of the synchronous reluctance machine is presented which incorporates both winding and core losses. It is then shown that a stator-flux-oriented control scheme can achieve synchronous operation of the machine without a position sensor at medium and high electrical frequencies. For a given speed and torque, power losses in the machine are shown to be a function of only the stator flux magnitude. As the power losses are a convex function of the stator flux level, the optimal flux value can be found using a one-dimensional optimization algorithm, such as the Method of Sequential Quadratic Interpolations. Optimal flux values for a synchronous reluctance machine are determined using an experimental setup that accurately determines losses in the motor/drive system. Experimental results obtained from the test setup confirm the validity of the controller and the optimization algorithm.     

Sensorless speed control of nonsalient permanent-magnet synchronous motor using rotor-position-tracking PI controller

This paper presents a new velocity estimation strategy of a nonsalient permanent-magnet synchronous motor (PMSM) drive without a high-frequency signal injection or special pulsewidth-modulation (PWM) pattern. This approach is based on the d-axis current regulator output voltage of the drive system that has the information of rotor position error. Rotor velocity can be estimated through a rotor-position-tracking proportional-integral (PI) controller that controls the position error to zero. For zero and low-speed operation, the PI controller gains of rotor position tracking controller have a variable structure according to the estimated rotor velocity. In order to boost the bandwidth of the PI controller around zero speed, a loop recovery technique is applied to the control system. The proposed method only requires the flux linkage of the permanent magnet and is insensitive to parameter estimation error and variation. The designers can easily determine the possible operating range with a desired bandwidth and perform vector control even at low speeds. The experimental results show the satisfactory operation of the proposed sensorless algorithm under rated load conditions.     

Control and dynamics of constant-power-loss-based operation ofpermanent-magnet synchronous motor drive system

The operational envelope of electrical machines is limited by the maximum permissible power loss of the machine at any given speed. The control and dynamics of the permanent-magnet synchronous motor (PMSM) drive operating with a maximum power loss versus speed profile is proposed in this paper. The proposed operational strategy is modeled and analyzed. Its comparison to the conventional strategy of limiting current and power to rated values demonstrates the superiority of the proposed scheme. The implementation of the proposed strategy is developed. It is achieved with an outer power loss feedback control loop. This has the advantage of retrofitting the present PMSM drives with the least amount of software/hardware effort. The PMSM drives in this case then can use the existing controllers to implement any torque control criteria, such as constant torque angle, unity power factor, constant air-gap flux linkages, maximum torque per unit current, or maximum-efficiency operation. Experimental verification of the new operational strategy is provided. The concepts presented in this paper can be applied to all other types of motor drives     

A microcomputer-based control and simulation of an advanced IPMsynchronous machine drive system for electric vehicle propulsion

Describes a high-performance microcomputer-based control and digital simulation of an inverter-fed interior permanent magnet (IPM) synchronous machine that uses a neodymium-iron-boron magnet. The fully operational four-quadrant drive system includes a constant-torque region with zero speed operation and a high-speed field-weakening constant-power region. The control uses the vector or field-oriented technique in constant-torque region with the direct axis aligned to the stator flux, whereas the constant-power region control is based on torque angle orientation of the impressed square-wave voltage. All the key feedback signals for the control are estimated with precision. The drive system is basically designed with an outer torque control loop for electric vehicle application, but speed and position control loops can be added for other industrial applications. The distributed microcomputer-based control system is based on Intel-8096 microcontroller and Texas Instruments TMS32010 type digital signal processor     

Parameters and volt-ampere ratings of a synchronous motor drive forflux-weakening applications

This paper deals with the selection of the motor parameters and the inverter power ratings for a permanent magnet (PM) synchronous motor drive in order to meet a given flux-weakening torque versus speed characteristic. Appropriate combinations of stator PM flux linkage, d- and q-axis inductances, and inverter current rating at a given voltage are derived, in normalized values, as functions of the specified flux-weakening speed range and torque limits. By means of these sets of data, the drive designer can easily individuate and compare all the suitable synchronous motors (defined by the d- and q-axis inductances and flux linkage) and the related inverter volt-ampere ratings, for the desired flux-weakening performance. Therefore, this paper can be considered a synthesis work rather than an analysis one and can profitably be used for an optimal design of a synchronous motor drive     

A novel direct torque controlled interior permanent magnet synchronous machine drive with low ripple in flux and torque and fixed switching frequency

A modified direct torque control (DTC) scheme for interior permanent magnet synchronous machine (IPMSM) is investigated in this paper, which features in very low flux and torque ripple and almost fixed switching frequency. It is based on the compensation of the error flux linkage vector by means of space vector modulation. Modeling and experimental results show that the flux and torque ripples are greatly reduced when compared with those of the basic DTC. With the new scheme, very short sampling time is not essential. All the advantages of the basic DTC are still retained. In addition, fixed switching frequency at different operating conditions becomes possible. The field-weakening control of this drive is also studied; an IPM DTC drive with a wider operation range and lower flux and torque ripple has been achieved experimentally.     

Mechanical sensorless speed control of permanent-magnet AC motors driving an unknown load

A new sensorless scheme for high-performance speed control of permanent-magnet ac motors (PMACMs) driving an unknown load is proposed. This scheme uses an extended nonlinear reduced-order observer to estimate the induced electromotive force (EMF) and load torque. From the estimated variables, the rotor position, the rotor speed, and the position derivative of flux are calculated and are used to close the control loop. In order to improve the drive performance, the estimated load torque is incorporated as a feedforward signal in the closed control loop. In addition, the proposed sensorless PMACM drive allows the torque-ripple and copper-loss minimization for motors with an arbitrary EMF waveform. Simulation and experimental results to validate the proposal are presented in this paper.     

High-bandwidth current control for torque-ripple compensation in PMsynchronous machines

Active compensation of torque harmonics in high-performance synchronous permanent magnet (PM) motor drives requires high-bandwidth current control. It is demonstrated that proportional integral (PI) current control exhibits performance limits, even when feedforward compensation of the rotor induced voltage and the stator inductance drop is used. High bandwidth requirements are satisfied using a digital deadbeat current controller. Sampling time delays are eliminated to the extent possible by means of a current predictor. The current controller and the predictor refer to a model of the parasitic effects of the PM synchronous machine that is acquired and adapted to parameter changes in real time. Stator current distortions due to deviations from the sinusoidal flux linkage distribution are thus eliminated. The control system facilitates compensation of high-frequency torque ripple of the machine     

Robust fuzzy neural network sliding mode control scheme for IPMSM drives

This article proposes a robust fuzzy neural network sliding mode control (FNNSMC) law for interior permanent magnet synchronous motor (IPMSM) drives. The proposed control strategy not only guarantees accurate and fast command speed tracking but also it ensures the robustness to system uncertainties and sudden speed and load changes. The proposed speed controller encompasses three control terms: a decoupling control term which compensates for nonlinear coupling factors using nominal parameters, a fuzzy neural network (FNN) control term which approximates the ideal control components and a sliding mode control (SMC) term which is proposed to compensate for the errors of that approximation. Next, an online FNN training methodology, which is developed using the Lyapunov stability theorem and the gradient descent method, is proposed to enhance the learning capability of the FNN. Moreover, the maximum torque per ampere (MTPA) control is incorporated to maximise the torque generation in the constant torque region and increase the efficiency of the IPMSM drives. To verify the effectiveness of the proposed robust FNNSMC, simulations and experiments are performed by using MATLAB/Simulink platform and a TI TMS320F28335 DSP on a prototype IPMSM drive setup, respectively. Finally, the simulated and experimental results indicate that the proposed design scheme can achieve much better control performances (e.g. more rapid transient response and smaller steady-state error) when compared to the conventional SMC method, especially in the case that there exist system uncertainties.     

Sensorless torque control of SyncRel motor drives

This paper describes a direct self-control (DSC) scheme for synchronous reluctance motor drives. The presented DSC scheme develops a new torque control methodology that does not require any position transducer to synchronize the stator current vector with the rotor. Such a control strategy differs from the conventional DSC approach in order to fit some specific requirements of synchronous reluctance (SyncRel) machines. First, torque and rotor position are controlled instead of torque and stator flux as in a conventional DSC scheme. Second, the operating sector is selected according to the actual position of the current vector rather than the position of the stator flux. The proposed methodology allows simplifying implementation of the torque control on SyncRel drives and reducing the global cost for medium-performance electric drives. Simulations and experimental tests on a 1.5-kW motor drive are provided to evaluate the consistency and the performance of the proposed control technique     

Minimum copper loss flux-weakening control of surface mounted permanent magnet synchronous motors

This study presents a novel current loop design method capable of automatic flux-weakening control with minimum copper loss for surface mounted permanent magnet synchronous motors (SPMSM). The proposed current controller can automatically re-compute the d-axis current command to defer output voltage saturation. Consequently, the motor operations in the flux-weakening region are also contained in the stable operating region. Analysis results indicate that since the output voltage vector in the flux-weakening region produced by this controller is consistently on the boundary of the maximum output voltage vector allowed by the inverter, the corresponding flux-weakening current is the optimal value in the sense of minimum copper loss. This minimum copper loss design differs from the maximum output torque design and the constant power design of the flux-weakening control methods found in the literature. Experimental results further demonstrate the feasibility of the proposed current controller and its ability to maximize the speed range of the motor drive for a given inverter capacity.     

Novel motors and controllers for high-performance electric vehiclewith four in-wheel motors

We have, in accordance with new concepts, undertaken the development of a high-performance electric motor vehicle, designated as the IZA. The main performance features of the IZA are a maximum speed of 176 km/h, a range of 548 km per charge at a constant speed of 30 km/h, and acceleration from 0 to 400 m in 18 s. We have developed a direct driving in-wheel motor and controller in order to achieve high performance characteristics. The in-wheel motor is composed of an outer rotor with a rare earth permanent magnet (Sm-Co) and an inner stator. The motor drive controller consists of a three-phase inverter and a microprocessor-based controller. The maximum output and maximum torque of each total drive system, including motor and inverter, are 25 kW and 42.5 kg·m, respectively, and the total efficiency of the drive system is over 90% at the rated speed. The performance of the motor, controller, and drive system have been confirmed by numerous simplex and vehicle transit tests. This paper describes the design concepts, configuration, and performance of the motor, controller, and drive system developed for this high-performance electric vehicle