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1.
SiCf/SiO2复合材料的制备及界面层对其力学性能的影响   总被引:1,自引:1,他引:0  
以碳化硅(SiC)纤维为增强体,采用真空浸渍法制备了2.5维连续SiC纤维增韧的SiO2基(SiCf/SiO2)复合材料,研究了SiC纤维编织体上不同的界面层对SiCf/SiO2复合材料力学性能的影响.化学气相渗透(CVI)法制备的热解碳(PyC)和PyC/SiC双层界面层分别使材料的抗弯强度由无界面层的52.2 MPa提高至67.4 MPa和180.3 MPa,但均使材料的韧性降低.用扫描电镜观察了材料的断口形貌,结果表明,PyC和PyC/SiC层不仅提高了材料的抗弯强度,而且增加了基体同纤维间的结合力,使基体有效地将载荷传递给纤维.PyC/SiC层能有效地保护SiC纤维,防止烧结过程中释放出的结晶水对纤维的损伤,有助于提高材料的力学性能.  相似文献   

2.
Pyrocarbon (PyC) matrices were prepared in two kinds of quartz fiber preforms by chemical vapor infiltration (CVI), and then the fibers were leached by HF. Effects of CNTs on the microstructures and mechanical properties of the quartz fiber reinforced carbon composites and PyC matrices, as well as the interface behaviors of the fiber reinforced composites, were discussed. Randomly oriented CNTs reinforced PyC micro-composites account for the pseudo ISO structure and contribute to the mechanical properties of the PyC matrix. Relative strength between reinforcement and matrix and interface bonding significantly affect the mechanical behaviors of the quartz fiber reinforced pyrocarbon composites: Quartz fiber with low strength and strong interface bonding result in limited strengthening effect on flexural strength of the fiber reinforced composite; low strength unidirectional quartz fiber and weak interface bonding in a much stronger matrix result in limited strengthening effect on tensile strength of the composite.  相似文献   

3.
《Ceramics International》2018,44(10):11448-11455
In order to improve the interlaminar shearing strength of carbon fiber/pyrolytic carbon (Cf/PyC) composites, SiC nanowires (SiCNWs) growing at different positions were introduced into carbon fiber/pyrolytic carbon composites to generate carbon fiber-SiC nanowire/pyrolytic carbon (Cf-SiCNWs/PyC) composites. Cf-SiCNWs/PyC composites were prepared by sol-gel and isothermal chemical vapor infiltration (ICVI) method. The morphology, microstructure and compositions of composites were investigated by SEM, TEM, XRD and XPS. The interlaminar shearing strength was tested and the effect of SiCNWs growth positions on the interlaminar shearing strength was investigated. The results showed that SiCNWs were consisted of perfect single crystalline structure of β-SiC with diameter of 160–200 nm. The SiCNWs could grow at four kinds of positions to combine with carbon fibers to form multi-scaled reinforcements (micro-scaled carbon fibers and nanoscaled SiCNWs). The interlaminar shear strength of Cf-SiCNWs/PyC composites were increased by 78% compared with Cf/PyC composites without SiCNWs. The improvement of interlaminar shear strength was attributed to bridging and pull-out of multi-scaled reinforcements composed of carbon fibers and SiCNWs as well as the enhancement of fiber/matrix interface bonding generated by SiCNWs growing at different positions.  相似文献   

4.
In order to improve the mechanical properties, vertically aligned carbon nanotubes (VACNTs) were in situ introduced on the pyrocarbon (PyC) interfaces of the multilayer preform via chemical vapor deposition (CVD) process under tailored parameters. Chemical vapor infiltration (CVI) process was then employed to densify the multilayer preform to acquire SiC/SiC composites. The results show that the growth of VACNTs on PyC interface is highly dependent to the deposition temperature, time and constituent of gas during CVD process. The preferred orientation and high graphitization of VACNTs were obtained when temperature is 800?℃ and C2H4/H2 ratio is 1:3. The bending strength and fracture toughness of SiC/SiC composites with PyC and PyC-VACNTs interfaces were compared. Compared to the SiC/SiC composite with PyC interface, the bending strength and fracture toughness increase 1.298 and 1.359 times, respectively after the introduction of PyC-VACNTs interface to the SiC/SiC composites. It is also demonstrated that the modification of PyC interface with VACNTs enhances the mechanical properties of SiC/SiC composites due to the occurrence of more fiber pull-outs, interfacial debonding, crack branching and deflection  相似文献   

5.
C/C-SiC composites with highly textured pyrolytic carbon (HT PyC) were prepared by a combining chemical vapor infiltration and liquid silicon infiltration. The effect of HT PyC graphitization before and after 2327 and 2723 K on C/C-SiC composites was investigated. The mechanical properties decreased with increasing graphitization temperature, but graphitization treatment changed the fracture behavior from brittle like to pseudo-ductile. The decrease in bending strength from 306.21 to 243.69 MPa resulted from the weak interfacial bonding between HT PyC and fiber, and the good orientation of graphite layers. The crack at border of fiber bundle and longitudinal crack in HT PyC shortened the path of crack propagation, resulting in fracture toughness decrease from 21.11 to 14.72 MPa·m1/2. A more pseudo-ductile behavior was due to the longer pull-out of fibers, the better orientation of graphite layers, the sliding of sublayers, and the deflection and propagation caused by the transverse cracks.  相似文献   

6.
《Ceramics International》2019,45(16):20414-20426
C/C–ZrC–SiC composites reinforced by SiC nanowire (SiCnw)/pyrocarbon (PyC) core-shell networks were prepared by a multistep method of chemical liquid-vapor deposition (CLVD). The microstructure, mechanical property and ablation resistance were researched. The investigations presented that the PyC was deposited on the SiC nanowires, and the micro-scale core-shell structures were produced. Moreover, these micro-scale structures not only connected with the fibers and matrices, but also filled the pores in the composites. In contrast with C/C–ZrC–SiC composites, the flexural modulus and strength of SiCnw/PyC-C/C–ZrC–SiC composites increased by 36.91% and 44.53%, and the fracture mode was changed from the brittle to pseudo-plastic fracture. After the oxyacetylene torch ablation at two temperatures for 90s, the composites strengthened by SiCnw/PyC core-shell possessed a better resistant ablation. At ablation temperature of 2300 °C, the mass loss rate and linear reduction rate of the composites with core-shell networks decreased by 66.18% and 57.55% in contrast with the non-reinforced composites, and declined by 56.46% and 57.48% at ablation temperature of 3000 °C. The obvious decrease of ablation rates was ascribed to the dense microstructure, the small coefficient of thermal expansion (CTE), the good thermal conductivity, and the resistant ablation roles of SiCnw/PyC core-shell systems.  相似文献   

7.
Cf/SiC composites were fabricated using fiber coatings including CNTs and matrix infiltration using the polymer impregnation and pyrolysis process. Interface between fiber and CNTs (CF/CNTs) was tailored to optimize mechanical properties of hybrid composites. The tailored interphases, such as Pyrocarbon (PyC) and PyC/SiC, protect fibers from degradation during the growth of CNTs successfully. Hybrid composites with well‐tailored CF/CNTs interface displayed significantly increased mechanical strength (352 ± 21 MPa) compared with that (34 ± 3 MPa) of composites reinforced with CNTs, which grown on carbon fibers directly. The interfacial bonding strength of hybrid composites was improved and optimized by tailoring the CF/CNTs interface. Interfacial failure modes were studied, and a firm interface bonding at the joint where CNTs grown was observed.  相似文献   

8.
The slurry and sol-gel methods were used to introduce SiC nanowires (SiCnws) into the SiCf/HfC-SiC composites. The microstructures, ablation, and bending behaviors of the SiCnws modified composites prepared by the two methods were compared. The bending strengths of the modified composites obtained by introducing SiCnws by the slurry and sol-gel methods were 224 ± 19 and 154 ± 14 MPa, respectively. The results showed that SiC fibers with chemical corrosion and thermal damage during the sol-gel process decreased the bending strength of the SiCnws-modified SiCf/HfC-SiC composites. Meanwhile, the pyrolytic carbon interface accompanying corrosion damage in the sol-gel process led to the degradation of interface function, which hindered the interface debonding and fiber sliding of the composites during the bending test. After ablation, the bending strengths of the two composites were 188 ± 19 and 50 ± 7 MPa, respectively. The bending strength retention of the modified composites fabricated by the slurry method (83.9%) was higher than that (32.5%) of the composites fabricated by the sol-gel method after ablation. As the composites fabricated by the slurry method exhibited a good ablation resistance under the oxyacetylene flame (∼2350°C).  相似文献   

9.
以SiC纳米纤维(SiCnf)为增强体,通过化学气相沉积在SiC纳米纤维表面沉积裂解碳(PyC)包覆层,并与SiC粉体、Al2O3-Y2O3烧结助剂共混制备陶瓷素坯,采用热压烧结工艺制备质量分数为10%的SiC纳米纤维增强SiC陶瓷基(SiCnf/SiC)复合材料。研究了PyC包覆层沉积时间对SiCnf/SiC陶瓷基复合材料的致密度、断裂面微观形貌和力学性能的影响。结果表明:在1 100 ℃下沉积60 min制备的PyC包覆层厚度为10 nm,且为结晶度较好的层状石墨结构;相比于纤维表面无包覆层的复合材料,复合材料的断裂韧性提高了35%,达到最大值(19.35±1.17) MPa·m1/2,抗弯强度为(375.5±8.5) MPa,致密度为96.68%。复合材料的断裂截面可见部分纳米纤维拔出现象,但SiCnf/SiC陶瓷基复合材料界面结合仍较强,纳米纤维拔出短,表现为脆性断裂。  相似文献   

10.
The effects of the SiC nanowires (SiCNWs) and PyC interface layers on the mechanical and anti-oxidation properties of SiC fiber (SiCf)/SiC composites were investigated. To achieve this, the PyC layer was coated on the SiCf using a chemical vapour infiltration (CVI) method. Then, SiCNWs were successfully coated on the surface of SiCf/PyC using the electrophoretic deposition method. Finally, a thin PyC layer was coated on the surface of SiCf/PyC/SiCNWs. Three mini-composites, SiCf/PyC/SiC, SiCf/PyC/SiCNWs/SiC, and SiCf/PyC/SiCNWs/PyC/SiC, were fabricated using the typical precursor infiltration and pyrolysis method. The morphologies of the samples were examined using scanning electron microscopy and energy dispersive X-ray spectrometry. Tensile and single-fibre push-out tests were carried out to investigate the mechanical performance and interfacial shear strength of the composites before and after oxidization at 1200 °C. The results revealed that the SiCf/PyC/SiCNWs/SiC composites showed the best mechanical and anti-oxidation performance among all the composites investigated. The strengthening and toughening is mainly achieved by SiCNWs optimization of the interfacial bonding strength of the composite and its own nano-toughening. On the basis of the results, the effects of SiCNWs on the oxidation process and retardation mechanism of the SiCf/SiC mini-composites were investigated.  相似文献   

11.
Ceramic matrix composites (CMCs) are potential thermo-structural materials for use in space applications. Fiber/matrix (F/M) interface plays a key role in determining the mechanical properties of CMCs. Present study focuses on the optimization of F/M volume ratio and the influence of Pyrocarbon (PyC) interphase coating on the mechanical properties of CMCs derived from precursor route. CMCs are fabricated using phenol formaldehyde (PF) resin and boron modified PF (BPF) resin as precursor slurries, 2D carbon fabric (Toray, T300 3K, 8H, satin weave) as reinforcement and PyC as interphase. The deposition of PyC interphase was done by chemical vapor infiltration on the carbon fabric followed by densification of the matrix using reaction bonded silicon carbide method. In CMCs prepared from PF resin, without interphase the flexural strength improves from 25 ± 3.9 MPa (fiber content-40) to 63 ± 9.9 MPa (fiber content-60) on increasing the fiber vol%. In the second part of the investigation, the effect of PyC interphase was studied using CMCs prepared from BPF resin with fiber volume ratio of 60 %. The CMCs with PyC interphase shows an improvement in flexural strength (102 ± 11.5 MPa) compared to that of CMCs prepared without interphase (38 ± 4.4 MPa). The fractography of CMCs with and without interphase was closely evaluated under a scanning electron microscope. CMCs without interphase show no fiber pull-out, indicating the strong fiber-matrix bonding. While CMCs with interphase show fiber pull-out phenomenon and hence fails in a ductile manner.  相似文献   

12.
In order to investigate the effects of preform structures on the mechanical and ablation properties of C/ZrC-SiC composites, 3D4X, 3D5X and 3DZC C/ZrC-SiC composites were fabricated with the same process. The mechanical and ablation properties of 3D4X, 3D5X, and 3DZC C/ZrC-SiC composites were investigated. Results showed that the tensile strength (122.26 MPa) and bending strength (233.29 MPa) of 3D5X C/ZrC-SiC composites were the largest, followed by the tensile strength (112.79 MPa) and bending strength (203.03 MPa) of 3DZC composites and the tensile strength (86.22 MPa) and bending strength (137.59 MPa) of 3D4X composites. The mechanical properties of C/ZrC-SiC composites were mainly related to the fiber content in the axis direction and matrix compactness. In terms of ablation properties, 3DZC C/ZrC-SiC composites acted out the worst performance (the linear ablation rates of 0.0293 mm/s and the mass ablation rates 0.00766 g/s), followed by 3D4X composites (the linear ablation rates of 0.0276 mm/s and the mass ablation rates 0.00683 g/s) and 3D5X composites (the linear ablation rates of 0.0175 mm/s and the mass ablation rates 0.00653 g/s), respectively, which were mainly due to the specific ablation angles, thermal conductivities, and ablation oxides contents caused by fiber volume fraction, braided angles, and other forming parameters.  相似文献   

13.
《Ceramics International》2023,49(20):32490-32502
Inherent defect of easy oxidation limited further application of carbon fiber/phenolic resin composites in hostile environments. Herein, a combined strategy of matrix modification and fiber coating was proposed to fabricate a novel ceramizable composite containing Al-coated carbon fibers and Ti3SiC2 toward thermal protection materials (TPM), which offered a promising solution to challenge facing long-term thermal protection and load-bearing subject to severe oxidation corrosion and ablation in hypersonic vehicle applications. Oxidation resistance, mechanical strength evolution, phase evolution, microstructure evolution and mechanical strength failure mechanism at elevated temperatures were studied based on thermogravimetric analysis, static ablation test, mechanical test, X-ray diffraction analysis, and scanning electron microscopy coupled with energy dispersive X-ray analysis. The resulting composites exhibited outstanding oxidation resistance, with residue yield at 1600 °C and flexural strength at 1400 °C as high as 87.7% and 31.7 MPa, respectively. It was found that dense multiphase ceramics formed by reactions between Ti3SiC2, O2, pyrolytic carbon (PyC) and N2, acted as oxygen barriers and self-healing agents during static ablation. Besides, the resulting composites exhibited satisfactory ablation resistance and the linear ablation rate was as low as 0.00853 mm/s. Furthermore, ablation mechanisms were revealed based on phase identification, microstructure characterization and thermodynamic calculation analysis. It was revealed that multiphase ceramics composed of PyC, Al coatings, Ti3SiC2, TiC, Al2OC and AlB2 contributed great to the ablation resistance during oxyacetylene ablation.  相似文献   

14.
A low-density carbon/carbon (C/C) composite/silane coupling agent/hexagonal boron nitride (h-BN) hybrid reinforcement was prepared by grafting polyethyleneimine (PEI)-encapsulated modified h-BN fillers onto a carbon fiber surface using 3-aminopropyltriethoxysilane (APS) as the connection to improve the distribution uniformity of h-BN fillers in quasi-three-dimensional reinforcements and the interfacial properties between the fibers/pyrocarbon (PyC) in the C/C-BN composites obtained after densification by chemical vapor infiltration (CVI). The microstructure and chemical components of the hybrid reinforcement were investigated. The transmission electron microscopy (TEM) sample was prepared using a focused-ion beam (FIB) for the h-BN/PyC interfacial zone. The interlaminar shear strength (ILSS) and impact toughness were analyzed to inspect the composites’ interfacial properties. The results show that APS and h-BN are uniformly grafted on the fiber surface in the chopped fiber web inside the C/C composite without a density gradient, and agglomeration occurred and significantly increasing the fiber surface roughness. The highly ordered h-BN basal plane may affect the order degree of PyC near the h-BN/PyC interface. The addition of h-BN reduces the PyC texture near it, causing the annular cracks to disappear gradually. The lower PyC texture and the rougher fiber surface strengthen the interfacial bond of the fiber/matrix. Consequently, the ILSS strength of the C/C-BN composites first increases and then decreases as the h-BN filler content increases and is always higher than that of the C/C composite, while the addition of h-BN fillers weakens its impact toughness. When the h-BN content in the C/C-BN composite is 10 vol%, the ILSS of the C/C-BN composites was 15.6% higher than that of the C/C composites. However, when the h-BN content is excessive (15 vol%), the densely grafted h-BN will bridge each other, reducing the subsequent CVI densification efficiency to form a loose interface, causing a decrease in the shear strength.  相似文献   

15.
3D C/SiC-BN composites were fabricated by filler enhanced polymer infiltration and pyrolysis (FE-PIP) through in situ conversion of active filler boron into h-BN in the high temperature treatment process. The bending strengths and microstructures of composites were studied here. Interphase layers deposited on the fiber surfaces can prevent the strong bonding between fiber reinforcements and composite matrix and repair the defects on the fiber surface, which can improve the bending strength and toughness of composites. The bending stress of C/SiC-BN composites without interphase layer is about 170 MPa while those of composites with PyC or PyC/SiC interphase layers are higher than 300 MPa. Some large pores were left in the interwoven zones while intra-bundle zones were relatively dense, only a small amount of micro-pores could be observed. It could also be concluded that the length of pulled-out fibers was much longer and the pulled-out fiber surface was smoother when interphase layers were deposited. Because the matrix derived from the pyrolysis of slurries adheres to the fiber bundles, some phases with layered structures could be observed in the matrix near the reinforcements. The microstructure evolution of 3D fiber reinforced ceramic matrix composites were also analyzed in this work based on the observation of both 3D C/SiC-BN composites and 3D C/SiC composites fabricated by FE-PIP, where boron and SiC particles were applied as active fillers and inert fillers respectively.  相似文献   

16.
在自制装置中用硅烷偶联剂KH550对长玻纤(LGF)进行表面处理后,采用熔融共混法制备了尼龙66/长玻纤复合材料。采用微机全自动热膨胀系数测定仪记录了玻纤增强尼龙66复合材料的热膨胀曲线,分析了玻纤含量、温度对复合材料热膨胀系数的影响,结果表明,随着玻纤含量的增加,复合材料的热膨胀系数显著下降,最大降低了74.2%;随着温度的升高,复合材料的热膨胀系数先增大后减小最后趋于平衡,转折温度在37℃左右。测试了复合材料的力学性能,结果显示复合材料的拉伸强度、弯曲强度和缺口冲击强度随玻纤含量的增加而大幅度提高,最大分别增加了173%、186%和283%。通过扫描电镜观察到玻纤嵌入尼龙66基体中,与尼龙66形成了良好的界面黏结。  相似文献   

17.
SiC/SiC composites are promising structural candidate materials for various nuclear applications over the wide temperature range of 300–1000 °C. Accordingly, irradiation tolerance over this wide temperature range needs to be understood to ensure the performance of these composites. In this study, neutron irradiation effects on dimensional stability and mechanical properties to high doses (11–44 dpa) at intermediate irradiation temperatures (?600 °C) were evaluated for Hi-Nicalon Type-S or Tyranno-SA3 fiber–reinforced SiC matrix composites produced by chemical vapor infiltration. The influence of various fiber/matrix interfaces, such as a 50–120 nm thick pyrolytic carbon (PyC) monolayer interphase and 70–130 nm thick PyC with a subsequent PyC (?20 nm)/SiC (?100 nm) multilayer, was evaluated and compared with the previous results for a thin-layer PyC (?20 nm)/SiC (?100 nm) multilayer interphase. Four-point flexural tests were conducted to evaluate post-irradiation strength, and SEM and TEM were used to investigate microstructure. Regardless of the fiber type, monolayer composites showed considerable reduction of flexural properties after irradiation to 11–12 dpa at 450–500 °C; and neither type showed the deterioration identified at the same dose level at higher temperatures (>750 °C) in a previous study. After further irradiation to 44 dpa at 590–640 °C, the degradation was enhanced compared with conventional multilayer composites with a PyC thickness of ?20 nm. Multilayer composites have shown comparatively good strength retention for irradiation to ?40 dpa, with moderate mechanical property degradation beginning at 70–100 dpa. Irradiation-induced debonding at the F/M interface was found to be the major cause of deterioration of various composites.  相似文献   

18.
The purpose of the work was to determine the conditions of CF preparation to obtain carbide composites with favorable mechanical response. The relationships between the interfacial properties of fiber/polymethylsiloxane composite, and mechanical properties of the resulting fiber/carbide composites were investigated. The CF/resin interfacial strength was modified by oxidation of CF surface with nitric acid, silanization, and depositing CNT or a pyrolytic carbon layer (PyC). The study of composite interphases (ILSS and SEM) and surface tests of the modified CF (XPS, FT-IR, wettability measurements) showed different nature of the bonding occurring at the fiber/resin and fiber/ceramics boundary. The CF silanization significantly improved the ILSS between CFs and resin by 38.5%, while reduced flexural properties of carbide composites. The most promising treatment method of CF for PIP-based ceramic composites was modification with PyC, which provided 2 times higher ILSS, 1.5 times higher flexural strength and improved work to fracture (WF) as compared to unmodified CF.  相似文献   

19.
The tensile behavior of CVI SiC/SiC composites with Hi-Nicalon type-S (Hi-NicalonS) or Tyranno-SA3 (SA3) fibers was investigated using minicomposite test specimens. Minicomposites contain a single tow. The mechanical behavior was correlated with microstructural features including tow failure strength and interface characteristics. The Hi-NicalonS fiber-reinforced minicomposites exhibited a conventional damage-tolerant response, comparable to that observed on composites reinforced by untreated Nicalon or Hi-Nicalon fibers and possessing weak fiber/matrix interfaces. The SA3 fiber-reinforced minicomposites exhibited larger interfacial shear stresses and erratic behavior depending on the fiber PyC coating thickness. Differences in the mechanical behavior were related to differences in the fiber surface roughness.  相似文献   

20.
采用化学气相渗透工艺在Nextel 720纤维表面制备PyC和PyC/SiC两种涂层,然后以正硅酸乙酯和异丙醇铝作为先驱体,以先驱体浸渗热解法制备三维Nextd 720纤维增韧莫来石陶瓷基复合材料,比较分析了两种涂层复合材料的力学性能和断裂模式。结果表明:具预先涂覆PyC的复合材料中纤维与基体直接接触,发生烧结形成强结合界面,复合材料脆性断裂,三点抗弯强度仅56MPa。PyC/SiC涂层则演化为间隙/SiC复合界面层,SiC成为阻滞纤维与基体接触的阻挡层,间隙保证了纤维拔出,复合材料韧性断裂且三点抗弯强度高达267.2MPa。  相似文献   

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