Effect of a small amount of poly(3‐hydroxybutyrate) on the crystallization behavior of poly(l‐lactic acid) in their immiscible and miscible blends during physical aging

The miscibility and effect of physical aging on the crystallization behavior of poly(l ‐lactic acid) (PLLA)/poly(3‐hydroxybutyrate) (PHB) blends with a small amount of PHB (≤10 wt%) have been investigated using differential scanning calorimetry and Fourier transform infrared spectroscopy. It is found that the miscibility of PLLA/PHB blends with a very small percentage of PHB can be modulated by varying the molecular weight of the PHB. That is, a PLLA/PHB blend with low‐molecular‐weight PHB is miscible, whereas that with high‐molecular‐weight PHB is immiscible. It is found that physical aging at temperatures far below the glass transition temperature can promote the cold crystallization kinetics of PLLA in PLLA/PHB blends with high‐molecular‐weight PHB rather than in those with low‐molecular‐weight PHB. These findings suggest that the effect of physical aging on the crystallization behavior of the main component in a crystalline/crystalline blend with a small percentage of the second component is strongly dependent on the miscibility of the blend system. Enhanced chain mobility of PLLA in the interface region of PLLA matrix and PHB micro‐domains is proposed to explain the physical aging‐enhanced crystallization rate in immiscible PLLA/PHB blends with high‐molecular‐weight PHB. © 2013 Society of Chemical Industry     

Raman microspectroscopy study of structure, dispersibility, and crystallinity of poly(hydroxybutyrate)/poly(l-lactic acid) blends

The structure, dispersibility, and crystallinity of poly(3-hydroxybutyrate) (PHB) and poly(l-lactic acid) (PLLA) blends are investigated by using Raman microspectroscopy. Four kinds of PHB/PLLA blends with a PLLA content of 20, 40, 60, and 80 wt% were prepared from chloroform solutions. Differences in the Raman microspectroscopic spectra between the spherulitic and nonspherulitic parts in the blends mainly lie in the CO stretching band and C-O-C and C-C skeletal stretching bands of PHB and PLLA. In addition to such bands, the Raman spectra of spherulitic structure in the blends show a band due to the CH₃ asymmetric stretching mode at an unusually high frequency (3009 cm⁻¹), suggesting the existence of a C-H?OC hydrogen bond of PHB in the spherulite. The existence of C-H?OC hydrogen bond is one of the unambiguous evidence for the crystallization of PHB component in the blends. Therefore, it is possible to distinguish Raman bands due to each component in the spectra of blends. Raman spectra of the spherulitic structure in the blends are similar to a Raman spectrum of pure crystalline PHB, while those of the nonspherulitic parts in the blends have each component peak of PHB and PLLA. The present study reveals that the PHB component is crystallized in the blends irrespective of the blend ratio, and that both components are mixed in the nonspherulite parts. The crystalline structure of PHB and the nonspherulitic parts of PLLA in the blends are characterized, respectively, by the unique band of C-H?OC hydrogen bond at 3009 cm⁻¹ and CCO deformation bands near 400 cm⁻¹.     

Intermolecular interactions and crystallization behaviors of biodegradable polymer blends between poly (3-hydroxybutyrate) and cellulose acetate butyrate studied by DSC, FT-IR, and WAXD

Relationships between composition- and temperature-dependent intermolecular interactions and cold crystallization behaviors of poly(3-hydroxybutyrate) (PHB)/ cellulose acetate butyrate (CAB) blends have been investigated mainly by infrared (IR) spectroscopy, together with differential scanning calorimetry, and wide-angle X-ray diffraction (WAXD). Weak intermolecular hydrogen bondings between OH groups in CAB and CO groups in amorphous part of PHB define as inter were detected in OH stretching bands of the blends. These interactions occur in the blends with high CAB content (w_CAB) and highly depend on temperature. For all the blends having 0.2 ≤ w_CAB ≤ 0.7, when temperature is raised (e.g., above 90 °C for the blend with w_CAB = 0.5) the cold crystallization of PHB was discerned, as evidenced by an increase of the absorbance of the band due to CO stretching in the crystal field. The crystallization was found to involve the dissociation of inter and transformation of inter into intramolecular hydrogen bondings within PHB and within CAB as summarized in Table 2 in this text, which promotes the crystallization and enhances stabilization of the crystals. Consequently, the crystallization of the PHB is influenced by exchanges of the hydrogen bondings as described above with raising temperatures. X-ray diffraction from PHB crystals in the blends show a remarkable decrease of crystallinity with w_CAB and eventually disappear when w_CAB ≥ 0.8.     

Miscibility and phase structure of binary blends of poly(L‐lactide) and poly(vinyl alcohol)

Blend films of poly(L ‐lactide) (PLLA) and poly(vinyl alcohol) (PVA) were obtained by evaporation of hexafluoroisopropanol solutions of both components. The component interaction, crystallization behavior, and miscibility of these blends were studied by solid‐state NMR and other conventional methods, such as Fourier transform infrared (FTIR) spectra, differential scanning calorimetry (DSC), and wide‐angle X‐ray diffraction (WAXD). The existence of two series of isolated and constant glass‐transition temperatures (T_g's) independent of the blend composition indicates that PLLA and PVA are immiscible in the amorphous region. However, the DSC data still demonstrates that some degree of compatibility related to blend composition exists in both PLLA/atactic‐PVA (a‐PVA) and PLLA/syndiotactic‐PVA (s‐PVA) blend systems. Furthermore, the formation of interpolymer hydrogen bonding in the amorphous region, which is regarded as the driving force leading to some degree of component compatibility in these immiscible systems, is confirmed by FTIR and further analyzed by ¹³C solid‐state NMR analyses, especially for the blends with low PLLA contents. Although the crystallization kinetics of one component (especially PVA) were affected by another component, WAXD measurement shows that these blends still possess two isolated crystalline PLLA and PVA phases other than the so‐called cocrystalline phase. ¹³C solid‐state NMR analysis excludes the interpolymer hydrogen bonding in the crystalline region. The mechanical properties (tensile strength and elongation at break) of blend films are consistent with the immiscible but somewhat compatible nature of these blends. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 762–772, 2001     

Long terminal linear alkyl group as internal crystallization accelerating moiety of poly(l-lactide)

Poly(l-lactide) (PLLA) polymers having terminal n-alkyl groups with a wide variety of lengths (C₀–C₂₂) were synthesized by ring-opening polymerization of l-lactide in the presence of coinitiators of l-lactic acid (C₀), 1-hexanol (C₆), 1-dodecanol (C₁₂), and 1-docosanol (C₂₂) and their segmental mobility and non-isothermal and isothermal crystallization behavior were investigated by differential scanning calorimetry (DSC) and wide-angle X-ray diffractometry (WAXD). Glass transition and cold crystallization temperatures of melt-quenched samples during heating decreased with an increase in the length of terminal n-alkyl groups. The enhanced PLLA segmental mobility and hydrophobic interaction-based accelerated PLLA nucleation by the presence of terminal long n-alkyl groups should have caused the accelerated non-isothermal and isothermal crystallization of PLLA segments traced by cold crystallization temperature during heating and by radial growth rate of spherulites, respectively. The crystallization accelerating effect became higher with the length of terminal n-alkyl groups. The effects of the length of terminal n-alkyl group on the crystalline growth mechanism of PLLA at the lowest crystallizable temperature was insignificant, whereas the effects of the length of terminal n-alkyl group on the nucleation mechanism of PLLA chains were significant and insignificant for PLLA having M_n of 6–7 × 10³ of 2 × 10⁴ g mol⁻¹, respectively. WAXD measurements revealed that the transition crystallization temperature at which crystalline modification changes from δ-form to α-form was affected by the length of terminal n-alkyl group for PLLA having M_n of 6–7 × 10³ g mol⁻¹, but was not altered by the length of terminal n-alkyl group for PLLA having M_n of 2 × 10⁴ g mol⁻¹.     

Crystallization behavior of linear 1-arm and 2-arm poly(l-lactide)s: Effects of coinitiators

Linear 1-arm and 2-arm poly(l-lactide) [i.e., poly(l-lactic acid) (PLLA)] polymers having relatively low number-average molecular weights (M_n) (≤5 × 10⁴ g mol⁻¹) were synthesized by ring-opening polymerization of l-lactide initiated with tin(II) 2-ethylhexanoate (i.e., stannous octoate) and coinitiators of l-lactic acid, 1-dodecanol (i.e., lauryl alcohol), and ethylene glycol (these PLLA polymers are abbreviated as LA, DN, and EG, respectively). For M_n below 1.5 × 10⁴ g mol⁻¹, non-isothermal crystallization during heating and isothermal spherulite growth were disturbed in linear 2-arm PLLA (EG) compared to those in linear 1-arm PLLA (LA and DN). This finding indicates that the chain directional change, the incorporation of the coinitiator moiety as an impurity in the middle of the molecule, and their mixed effect disturbed the crystallization of linear 2-arm PLLA compared to that of linear 1-arm PLLA, in which the chain direction is unvaried and the coinitiator moiety is incorporated in the chain terminal. Also, the finding strongly suggests that the reported low crystallizability of multi-arm PLLA (arm number ≥ 3) compared to that of linear 1-arm PLLA is caused not only by the presence of branching points but also by the chain directional change, the incorporation of the coinitiator moiety in the middle of the molecule, and their mixed effect. The effects of the chain directional change and the position of the incorporated coinitiator moiety on the crystallization and physical properties of linear 1-arm and 2-arm PLLA decreased with an increase in M_n.     

Effects of molten poly(3-hydroxybutyrate) on crystalline morphology in stereocomplex of poly(L-lactic acid) with poly(D-lactic acid)

Effects of poly(3-hydroxybutyrate) (PHB) on crystalline morphology of stereocomplexing capacity of poly(L- and D-lactic acid) (PLLA and PDLA) were studied by differential scanning calorimetry (DSC), polarizing-light optical microscopy (POM), atomic-force microscopy (AFM) and wide-angle X-ray diffraction (WAXD). When crystallized at high T_c (130 °C or above), morphology transition of stereocomplexed PLA (sc-PLA) occurs from original well-rounded Maltese-cross spherulites to dendritic form in blends of high PHB contents (50 wt.% or higher), where PHB acts as an amorphous species. Microscopy characterizations show that morphology of sc-PLA in PHB/sc-PLA blends crystallized at T_c = 170 °C no longer retain original complexed Maltese-cross well-rounded spherulites; instead, the spherulites are disintegrated and restructured into two types of dendrites: (1) edge-on feather-like dendrites (early growth) and (2) flat-on wedge-like crystal plates (later growth) by growing along different directions and exhibiting different optical brightness. The concentration and/or distribution of amorphous PHB at the crystal growth front, corresponding to variation of the slopes of spherulitic growth rates, is a factor resulting in alteration and restructuring of the sc-PLA spherulites in the blends. Despite of spherulite disintegration, WAXD result shows that these two PHB-induced dendrites still retain the original unit cells of complexes, and thus these two new dendrites are sc-PLA.     

Unique orientation textures formed in miscible blends of poly(vinylidene fluoride) and poly[(R)-3-hydroxybutyrate]

The oriented crystallization of poly[(R)-3-hydroxybutyrate] (PHB) in the miscible blends with poly(vinylidene fluoride) (PVDF) was investigated with various compositions. The PVDF/PHB blend films were prepared by solution casting and subsequent melt-quenching in ice water. Oriented films of the blends were prepared by uniaxially stretching the melt-quenched film at 0 °C in ice water using a hand-operated stretching apparatus. The oriented blend films were heat-treated at a fixed length in order to crystallize PHB in the oriented state. The crystal orientation and the lamellar textures of the obtained samples were studied with wide-angle X-ray diffraction (WAXD), and small-angle X-ray scattering (SAXS), respectively. The SAXS measurements showed that a considerable amount of molecular chains of PHB are excluded from the lamellar stacks of PVDF and exist in the interfibrillar regions in the oriented films of the blends. The cold crystallization of PHB in the interfibrillar region results in the orientation of PHB crystals, and the type of crystal orientation depends upon the composition of the blends. For the PVDF/PHB=4/6-7/3 blends, the crystal a-axis of PHB is highly oriented parallel to the drawing direction and the crystal c-axis (molecular chain axis) in PHB crystals is perpendicular to the drawing direction, i.e. orthogonal to the chain axis of the crystals of PVDF. It is considered that the a-axis orientation is induced by the confinement of crystal growth in the interfibrillar nano-domains. For the PVDF/PHB=2/8-3/7 blends, however, the crystal c-axis of PHB is primarily oriented in the drawing direction, suggesting that the stressed molecular chains of PHB are crystallized with the molecular orientation retained.     

Miscibility and hydrolytic degradation in alkaline solution of poly(l-lactide) and poly(methyl methacrylate) blends

Poly(l-lactide) (PLLA) was melt blended with poly(methyl methacrylate) (PMMA) using a two-roll mill. The miscibility and hydrolytic degradation of the blend films were characterized. It was found that PLLA/PMMA blend has high miscibility in the amorphous state because only single T_g was observed in the DSC and DMA measurements. In alkaline solution, the hydrolytic degradation rate of the blends whose PMMA content is higher than 30 wt% was decelerated while the rate of the blends whose PMMA content is lower than 30 wt% was accelerated. That is, the hydrolytic degradation rate of the blends could be widely controlled by PMMA content in the blend. It was also found that only PLLA was hydrolyzed and eluted into alkaline solution, while PMMA remained during alkaline hydrolysis.     

Crystallization of poly(3‐hydroxybutyrate) with stereocomplexed polylactide as biodegradable nucleation agent

Crystallization kinetics behavior and morphology of poly(3‐hydroxybutyrate) (PHB) blended with of 2–10 wt% loadings of poly(L ‐ and D ‐lactic acid) (PLLA and PDLA) stereocomplex crystallites, as biodegradable nucleating agents, were studied using differential scanning calorimetry, polarizing‐light optical microscopy (POM), and wide‐angle X‐ray diffraction (WAXD). Blending PLLA with PDLA at 1:1 weight ratio led to formation of stereocomplexed PLA (sc‐PLA), which was incorporated as small crystalline nuclei into PHB for investigating melt‐crystallization kinetics. The Avrami equation was used to analyze the isothermal crystallization of PHB. The stereocomplexed crystallites acted as nucleation sites in blends and accelerated the crystallization rates of PHB by increasing the crystallization rate constant k and decreasing the half‐time (t_1/2). The PHB crystallization was nucleated most effectively with 10 wt% stereocomplexed crystallites, as evidenced byPOM results. The sc‐PLA complexes (nucleated PHB crystals) exhibit much small spherulite sizes but possess the same crystal cell morphology as that of neat PHB based on the WAXD result. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers     

Stereocomplex crystallization and spherulite growth behavior of poly(l-lactide)-b-poly(d-lactide) stereodiblock copolymers

The non-isothermally and isothermally crystallized stereodiblock copolymers of poly(l-lactide) (PLLA) and poly(d-lactide) (PDLA) with equimolar l-lactyl and d-lactyl units and different number-average molecular weights (M_n) of 3.9 × 10³, 9.3 × 10³, and 1.1 × 10⁴ g mol⁻¹, which are abbreviated as PLLA-b-PDLA copolymers, contained only stereocomplex crystallites as crystalline species, causing higher melting temperatures of the PLLA-b-PDLA copolymers compared to those of PLLA homopolymers. In the case of non-isothermal crystallization, the cold crystallization temperatures of the PLLA-b-PDLA copolymers during heating and cooling were respectively lower and higher than those of PLLA homopolymers, indicating accelerated crystallization of PLLA-b-PDLA copolymers. In the case of isothermal crystallization, in the crystallizable temperature range, the crystallinity (X_c) values of the PLLA-b-PDLA copolymers were lower than those of the PLLA homopolymers, and were susceptible to the effect of crystallization temperature in contrast to that of homopolymers. The radial growth rate of the spherulites (G) of the PLLA-b-PDLA copolymers was the highest at the middle M_n of 9.3 × 10³ g mol⁻¹. This trend is different from that of the PLLA homopolymers where the G values increased monotonically with a decrease in M_n, but seems to be caused by the upper critical M_n values of PLLA and PDLA chains as in the case of PLLA/PDLA blends (in other papers), above which homo-crystallites are formed in addition to stereocomplex crystallites. The disturbed crystallization of PLLA-b-PDLA copolymers compared to that of the PLLA/PDLA blend is attributable to the segmental connection between the PLLA and PDLA chains, which interrupted the free movement of those chains of the PLLA-b-PDLA copolymers during crystallization. The crystallite growth mechanism of the PLLA-b-PDLA copolymers was different from that of the PLLA/PDLA blend.     

Enhanced thermal stability of poly(lactide)s in the melt by enantiomeric polymer blending

Poly(l-lactide) (i.e. poly(l-lactic acid) (PLLA)) and poly(d-lactide) (i.e. poly(d-lactic acid) (PDLA)) and their equimolar enantiomeric blend (PLLA/PDLA) films were prepared and the effects of enantiomeric polymer blending on the thermal stability and degradation of the films were investigated isothermally and non-isothermally under nitrogen gas using thermogravimetry (TG). The enantiomeric polymer blending was found to successfully enhance the thermal stability of the PLLA/PDLA film compared with those of the pure PLLA and PDLA films. The activation energies for thermal degradation (ΔE_td) were evaluated at different weight loss values from TG data using the procedure recommended by MacCallum et al. The ΔE_td values of the PLLA/PDLA, PLLA, and PDLA films were in the range of 205-297, 77-132, and 155-242 kJ mol⁻¹ when they were evaluated at weight loss values of 25-90% and the ΔE_td value of the PLLA/PDLA film was higher by 82-110 kJ mol⁻¹ than the averaged ΔE_td value of the PLLA and PDLA films. The mechanism for the enhanced thermal stability of the PLLA/PDLA film is discussed.     

Crystallization and morphology of stereocomplexes in nonequimolar mixtures of poly(l-lactic acid) with excess poly(d-lactic acid)

Crystallization of nonequimolar compositions of poly(d-lactic acid) with low-molecular-weight poly(l-lactic acid) (PDLA/LM_w-PLLA) blends leads to formation of various fractions of stereocomplexed PLA (sc-crystallites) and homocrystallites (PDLA or PLLA). For the PDLA/LM_w-PLLA blends within the composition window of LM_w-PLLA content between 30 and 50 wt%, only sc-crystal exists and no homocrystal is present. On the other hand, for PDLA/LM_w-PLLA blends with excess PDLA, e.g. PDLA/LM_w-PLLA = 90/10, atomic-force microscopy (AFM) characterization on various stages of crystallization of sc-PLA crystal with PDLA homocrystal shows a repetitive stacking of excess PDLA on pre-formed sc-PLA crystal serving as crystallizing templates. The crystallization initially begins with string-like (fibril-like) PDLA lamellae, followed with PDLA aggregating on sc-PLA crystal into a bead-on-string crystal, then growing to thicker irregularly-shaped dough-like lamellae. Repetitive growth cycle from strings to bead-on-string lamellae continues on top of the dough-like lamellae as new substrates, until ending impingement of the PDLA spherulites.     

Effect of the addition of poly(d-lactic acid) on the thermal property of poly(l-lactic acid)

Thermal property and crystallization behavior of PLLA blended with a small amount of PDLA (1-5 wt%) were studied. PDLA molecules added in PLLA formed stereocomplex crystallites in the PLLA matrix. When the blend was cooled to a temperature below T_m of PLLA, stereocomplex crystallites acted as nucleation sites of PLLA and enhanced the crystallization of PLLA significantly (heterogeneous nucleation). Such crystallization enhancement was not observed when the blend with lower PDLA content was cooled from 240 °C at which both PLLA crystal and the stereocomplex disappeared. Low molecular weight PDLA isolated in the matrix of PLLA did not form a stereocomplex crystallite with a large surface area enough to act as a nucleation site. On the other hand, high molecular weight PDLA chains formed a large stereocomplex crystallite. With increasing PDLA content, stereocomplex crystallites were more easily formed and they acted as nucleation sites. PLLA crystal near the stereocomplex crystallites has an incomplete structure and showed a melting peak at a lower temperature than pure PLLA crystal.     

Fully biodegradable blends of poly(l-lactide) and poly(ethylene succinate): Miscibility, crystallization, and mechanical properties

Both poly(l-lactide) (PLLA) and poly(ethylene succinate) (PES) are biodegradable semicrystalline polyesters. The disadvantages of poor mechanical properties and slow crystallization rate of PLLA limit its wide application. Fully biodegradable polymer blends were prepared by blending PLLA with PES. Miscibility, crystallization behavior, and mechanical properties of PLLA/PES blends were investigated by differential scanning calorimetry (DSC), polarizing optical microscopy (POM), wide angle X-ray diffraction (WAXD), scanning electron microscopy (SEM), and tensile tests in this work. Experimental results indicated that PLLA was immiscible with PES. Crystallization of PLLA/PES blends was studied by DSC using two-step crystallization condition and analyzed by the Avrami equation. The crystallization rate of PLLA at 100 °C was accelerated with the increase of PES in the blends while the crystallization mechanism did not change. In the case of the isothermal crystallization of PES at 67.5 °C, the crystallization mechanism did not change, and the crystallization rate decreased with the increase of PLLA. The mechanical properties of PLLA/PES blends were examined by tensile testing. The elongation at break of PLLA was improved significantly in the blends, while its considerably high Young's modulus was still kept. SEM images of fracture surfaces indicated that the fracture behavior of PLLA/PES blends changed from brittle fracture to ductile fracture behavior in the blends.     

Crystallization, spherulite growth, and structure of blends of crystalline and amorphous poly(lactide)s

The effects of incorporated amorphous poly(dl-lactide) (PDLLA) on the isothermal crystallization and spherulite growth of crystalline poly(l-lactide) (PLLA) and the structure of the PLLA/PDLLA blends were investigated in the crystallization temperature (T_c) range of 90-150 °C. The differential scanning calorimetry results indicated that PLLA and PDLLA were phase-separated during crystallization. The small-angle X-ray scattering results revealed that for T_c of 130 °C, the long period associated with the lamellae stacks and the mean lamellar thickness values of pure PLLA and PLLA/PDLLA blend films did not depend on the PDLLA content. This finding is indicative of the fact that the coexisting PDLLA should have been excluded from the PLLA lamellae and inter-lamella regions during crystallization. The decrease in the spherulite growth rate and the increase in the disorder of spherulite morphology with an increase in PDLLA content strongly suggest that the presence of a very small amount of PDLLA chains in PLLA-rich phase disturbed the diffusion of PLLA chains to the growth sites of crystallites and the lamella orientation. However, the wide-angle X-ray scattering analysis indicated that the crystalline form of PLLA remained unvaried in the presence of PDLLA.     

Poly(hydroxybutyrate)/poly(butylene succinate) blends: miscibility and nonisothermal crystallization

Four blends of poly(hydroxybutyrate) (PHB) and poly(butylene succinate) (PBSU), both biodegradable semicrystalline polyesters, were prepared with the ratio of PHB/PBSU ranging from 80/20 to 20/80 by co-dissolving the two polyesters in N,N-dimethylformamide and casting the mixture. Differential scanning calorimetry (DSC) and optical microscopy (OM) were used to probe the miscibility of PHB/PBSU blends. Experimental results indicated that PHB showed some limited miscibility with PBSU for PHB/PBSU 20/80 blend as evidenced by the small change in the glass transition temperature and the depression of the equilibrium melting point temperature of the high melting point component PHB. However, PHB showed immiscibility with PBSU for the other three blends as shown by the existence of unchanged composition independent glass transition temperature and the biphasic melt. Nonisothermal crystallization of PHB/PBSU blends was investigated by DSC using various cooling rates from 2.5 to 10 °C/min. During the nonisothermal crystallization, despite the cooling rates used two crystallization peak temperatures were found for PHB/PBSU 40/60 and 60/40 blends, corresponding to the crystallization of PHB and PBSU, respectively, whereas only one crystallization peak temperature was observed for PHB/PBSU 80/20 and 20/80 blends. However, it was found that after the nonisothermal crystallization the crystals of PHB and PBSU actually co-existed in PHB/PBSU 80/20 and 20/80 blends from the two melting endotherms observed in the subsequent DSC melting traces, corresponding to the melting of PHB and PBSU crystals, respectively. The subsequent melting behavior was also studied after the nonisothermal crystallization. In some cases, double melting behavior was found for both PHB and PBSU, which was influenced by the cooling rates used and the blend composition.     

Mechanical properties, morphologies, and crystallization behavior of plasticized poly(l-lactide)/poly(butylene succinate-co-l-lactate) blends

The blends of poly(l-lactide) (PLLA) with poly(butylene succinate-co-l-lactate) (PBSL) containing the lactate unit of ca. 3 mol% and Rikemal PL710 (RKM) which is a plasticizer mainly composed of diglycerine tetraacetate were prepared by melt-mixing and subsequent injection molding. The studied RKM content of the PLLA/PBSL/RKM blends was 0-20 wt%, and the PLLA/PBSL weight ratio was 100/0 to 80/20. Although elongation at break in the tensile test did not increase by the addition of 10 wt% RKM to PLLA, the addition of a small amount of PBSL to the PLLA/RKM blend caused a considerable increase of the elongation. The SEM and DSC analyses revealed that all the PLLA/PBSL/RKM blends are immiscible blends where the PBSL particles are finely dispersed, and that there is some compatibility between PLLA-rich phase and PBSL-rich phase in the amorphous state when the RKM content is 20 wt%. As a result of investigation of the crystallization behavior by DSC and polarized optical microscopic measurements, it was revealed that the addition of RKM causes the acceleration of crystalline growth rate at a lower annealing temperature, and the addition of PBSL mainly enhances the formation of PLLA crystal nucleus.     

Miscibility and toughness improvement of poly(lactic acid)/poly(3-Hydroxybutyrate) blends using a melt-induced degradation approach

Biodegradable polymer blends of high-molecular-weight poly(3-hydroxybutyrate) (PHB) and poly(lactic acid) (PLA) are not miscible in general. Yet, by decreasing the molecular weight of PHB, the low-molecular-weight PHB could have improved miscibility with the PLA. In this study, a melt-induced degradation process of PLA/PHB blends was therefore implemented, termed the in-situ self-compatibilization approach, to produce low-molecular-weight PHB during melt blending process. The solution blends of PLA and oligomer PHB (PLA/OPHB) were also prepared as a basis to understand the role of low-molecular-weight PHB to improve its miscibility with PLA in PLA/PHB blends. Only one single glass transition temperature (T_g) was found for the resulting PLA/PHB blends at compositions of 95/05 to 80/20, proving that the miscibility was greatly improved by decreasing molecular weight of PHB. Because the degraded PHB had a relatively lower T_g, it thus provided plasticization effect to the PLA and resulted in the decreased crystallization temperature. Moreover, with increasing PHB content to 20% in the blend, the elongation at break increased significantly from 7.2% to 227%, more than 30-fold. The extensive shear yielding and necking behavior were observed during tensile testing for the blend of 80/20. The localized plasticization within PLA/PHB matrix with the reduction of local yield stress and the well-dispersed PHB crystallites were the major contributing factors to trigger shear yielding phenomenon. Moreover, initial modulus decreased only 20%, from 1.68 to 1.35 GPa. A common problem of severely reduced stiffness from the added plasticizer encountered in the plasticized PLA blends was therefore not perceived here.