Corn stover ethanol yield as affected by grain yield,Bt trait,and environment

Literature values for glucose release from corn stover are highly variable which would likely result in tremendous variability in bio-refinery ethanol yield from corn stover feedstock. A relatively recent change in United States corn genetics is the inclusion of the Bacillus thuringiensis (Bt) trait, which now accounts for three-fourths of all US planted corn acreage. The objective of this study was to evaluate the effect of corn grain yield, inclusion of the Bt trait, and location environment on corn stover quality for subsequent ethanol conversion. Two hybrid pairs (each having a Bt and non-Bt near-isoline) were analyzed giving a total of 4 hybrids. In 2010 and 2011, field plots were located in Michigan at four latitudinal differing locations in four replicated plots at each location. Stover composition and enzymatic digestibility was analyzed and estimated ethanol yield (g g⁻¹) was calculated based on hydrolyzable glucan and xylan levels. Analysis showed that there were no significant differences in total glucose or xylose levels nor in enzymatically hydrolyzable glucan and xylan concentrations between Bt corn stover and the non-Bt stover isolines. Regression analyses between corn grain yield (Mg ha⁻¹) and corn stover ethanol yield (g g⁻¹) showed an inverse relationship indicative of a photosynthate source-sink relationship. Nevertheless, the quantity of stover produced was found to be more critical than the quality of stover produced in maximizing potential stover ethanol yield on a land area basis.     

Sub-surface soil carbon changes affects biofuel greenhouse gas emissions

Changes in direct soil organic carbon (SOC) can have a major impact on overall greenhouse gas (GHG) emissions from biofuels when using life-cycle assessment (LCA). Estimated changes in SOC, when accounted for in an LCA, are typically derived from near-surface soil depths (<30 cm). Changes in sub-surface soil depths (>30 cm) could have a large positive or negative impact on overall GHG emissions from biofuels that are not always accounted for. Here, we evaluate how sub-surface SOC changes impact biofuel GHG emissions for corn (Zea mays L.) grain, corn stover, and switchgrass (Panicum virgatum L.) using the (Greenhouse Gases, Regulated Emissions, and Energy Use in the Transportation) GREET model. Biofuel GHG emissions showed as much as a 154% difference between using near-surface SOC stocks changes only or when accounting for both near- and sub-surface SOC stock changes. Differences in GHG emissions highlight the importance of accounting for sub-surface SOC changes especially in bioenergy cropping systems with potential for soil C storage to deeper soil depths.     

Supercritical water gasification of timothy grass as an energy crop in the presence of alkali carbonate and hydroxide catalysts

This study is focused on identifying the candidature of timothy grass as an energy crop for hydrogen-rich syngas production through supercritical water gasification. Timothy grass was gasified in supercritical water to investigate the impacts of temperature (450–650 °C), biomass-to-water ratio (1:4 and 1:8) and reaction time (15–45 min) in the pressure range of 23–25 MPa. The impacts of carbonate catalysts (e.g., Na₂CO₃ and K₂CO₃) and hydroxide catalysts (e.g., NaOH and KOH) at variable mass fractions (1–3%) were examined to maximize hydrogen yields. In the non-catalytic gasification of timothy grass, highest hydrogen (5.15 mol kg⁻¹) and total gas yields (17.2 mol kg⁻¹) with greater carbon gasification efficiency (33%) and lower heating value (2.21 MJ m⁻³) of the gas products were obtained at 650 °C with 1:8 biomass-to-water ratio for 45 min. However, KOH at 3% mass fraction maximized hydrogen and total gas yields up to 8.91 and 30.6 mol kg⁻¹, respectively. Nevertheless, NaOH demonstrated highest carbon gasification efficiency (61.3%) and enhanced lower heating value of the gas products (4.68 MJ m⁻³). Timothy grass biochars were characterized through Fourier transform infrared spectroscopy, Raman spectroscopy and scanning electron microscopy to understand the behavior of the feedstock to rising temperature and reaction time. The overall findings suggest that timothy grass is a promising feedstock for hydrogen production via supercritical water gasification.     

Cellulosic ethanol production: Landscape scale net carbon strongly affected by forest decision making

In producing cellulosic ethanol as a renewable biofuel from forest biomass, a tradeoff exists between the displacement of fossil fuel carbon (C) emissions by biofuels and the high rates of C storage in aggrading forest stands. To assess this tradeoff, the landscape area affected by feedstock harvest must be considered, which depends on numerous factors including forest productivity, the amount of forest in a fragmented landscape, and the willingness of forest landowners to sell timber as a bioenergy feedstock. We studied landscape scale net C balance by combining these considerations in a new, basic simulation model, CEBRAM, and applying it to a hypothetical landscape of short-rotation aspen forests in northern Michigan, USA. The model was parameterized for forest species, growth and ecosystem C storage, as well as landscape spatial patterns of forest cover in this region. To understand and parameterize forest owner decision making we surveyed 505 nonindustrial private forest (NIPF) owners in Michigan. Survey results indicated that 47% of these NIPF owners would willingly harvest forest biomass for bioenergy. Model results showed that at this rate the net C balance was 0.024 kg/m² for a cellulosic ethanol system without considering land use over a 40 year time horizon. When C storage in aggrading, nonparticipating NIPF land was included, net C balance was 1.09 kg/m² over 40 years. In this region, greater overall C gains can be realized through aspen forest aggradation than through the displacement of gasoline by cellulosic ethanol produced from forest biomass.     

Production of ethanol from raw juice and thick juice of sugar beet by continuous ethanol fermentation with flocculating yeast strain KF-7

Sugar beet juice can serve as feedstock for ethanol product due to its high content of fermentable sugars and high energy output/input ratio. Batch ethanol fermentation of raw juice and thick juice proved that addition of mineral nutrients could not improve ethanol concentration, but could accelerate the fermentation rate. Fermentation of thick juice with an initial pH of 9.1 did not affect the fermentation process. The continuous ethanol fermentation of raw juice was performed at 35 °C with a dilution rate of 0.3 h⁻¹, resulting in ethanol concentration, ethanol yield and productivity of 70.7 g L⁻¹, 89.8% and 21.2 g L⁻¹ h⁻¹, respectively. A two-stage reactor was used in the continuous ethanol fermentation of thick juice by feeding fresh yeast cells into the second reactor. This process was stable at a total process dilution rate of 0.11 h⁻¹ with an overall sugar concentration of 190 g L⁻¹ in the influent. The ethanol concentration was kept at approximately 80 g L⁻¹, corresponding to ethanol yield of 82.5% and productivity of 8.8 g L⁻¹ h⁻¹.     

Assessing sustainable forest biomass potential and bioenergy implications for the northern Lake States region,USA

Forestlands in the United States have tremendous potential for providing feedstocks necessary to meet emerging renewable energy standards. The Lake States region is one area recognized for its high potential of supplying forest-derived biomass; however, the long-term availability of roundwood harvests and associated residues from this region has not been fully explored. Better distribution and temporal availability estimates are needed to formulate emerging state policies regarding renewable energy development. We used a novel predictive methodology to quantify sustainable biomass availability and likely harvest levels over a 100-year period in the Lake States region. USDA Forest Inventory and Analysis estimates of timberland were combined with published growth and yield models, and historic harvest data using the Forest Age Class Change Simulator (FACCS) to generate availability estimates. Monte-Carlo simulation was used to develop probability distributions of biomass harvests and to incorporate the uncertainty of future harvest levels. Our results indicate that 11.27–15.71 Mt y⁻¹ dry roundwood could be sustainably harvested from the Lake States. Assuming 65% collection rate, 1.87–2.62 Mt y⁻¹ residue could be removed, which if substituted for coal would generate 2.12–2.99 GW h of electricity on equivalent energy basis while reducing GHG (CO₂e) emission by 1.91–2.69 Mt annually. In addition to promoting energy security and reducing GHG emissions, forest residues for energy may create additional revenues and employment opportunities in a region historically dependent on forest-based industries.     

Enhancement of lipid productivity in green microalgae Chlorella sp. via fast neutron irradiation

Microalgae is becoming a promising candidate for biofuel production and energetic lipid production, which urges the need to develop efficient methods for improvement of the lipid production. In this study, the neutron irradiation was employed to improve lipid production under different dosage irradiation. Effects of different dosages (No.1:8.14 × 10⁹, No.2:5.64 × 10⁸, No.4:9.42 × 10⁷ n/cm²) were compared by investigating associated algae cell growth, total lipid production, metabolization and enzyme activity. Dosages No.2 and No.4 improved the lipid content without negative influence on the growing, whereas irradiations shortened the period of biomass accumulation. The neutron irradiation in No.2 accelerated the synthesis of lipid from the carbohydrate transition process. In addition, the neutron irradiation not only increased the total lipid production by 20% but also speeded up the reaction rate to reach the maximal total lipid production in 28 days. Our results can provide a better understanding of the lipid production in microalgae Chlorella sp. by neutron irradiation, which are critical for evaluation of neutron irradiation based technologies for the sustainable and renewable biofuel production.     

Upgraded biofuel from residue biomass by Thermo-Catalytic Reforming and hydrodeoxygenation

Research is focused on the utilisation of waste or residue biomass for bioenergy conversion. A promising conversion technology for the production of liquid biofuels from residue biomass is a process called Thermo-Catalytic Reforming (TCR^®​) which is a combination of prior thermal treatment of the biomass at mild temperatures (intermediate pyrolysis) followed by a second catalytic treatment step at elevated temperatures (reforming). This article focuses on the conversion of TCR^® liquids from digestate as a feedstock for subsequent hydrocarbon production. The generated bio-oil showed a lower heating value of 34.0 MJ kg⁻¹ with an oxygen content of 7.0% and a water content of 2.2%. The bio-oil was hydrodeoxygenated using an industrial NiMo–Al₂O₃ catalyst at temperatures of 503 K–643 K and a pressure of 14 MPa. The hydrodeoxygenated bio-oil reached a lower heating value of 42.3 MJ kg⁻¹ with an oxygen content below 0.8 mg kg⁻¹ and water content of 30 ppm. Product yields and catalyst life give confidence that upgrading of the TCR^®​ bio-oil offers a suitable option to meet the high standards of common fuels.     

Hydrogen,ethanol and cellulase production from pulp and paper primary sludge by fermentation with Clostridium thermocellum

Pulp and paper industry primary sludge being largely composed of lignocellulosic fibres, it could be used as carbon source by bacteria having cellulolytic capability. The aim of this study was to evaluate the use of cellulose contained in this type of sludge for Clostridium thermocellum to produce ethanol, hydrogen and cellulases. In an ATCC 1191 medium containing 5 kg m⁻³ dry primary sludge from recycled paper mill, batch culture reached stationary phase after 2 days. All of the available cellulose was hydrolysed after 60 h of incubation, with a final pH of 5.83. Metabolites produced after 60 h of fermentation were acetate (8.50 mol m⁻³), ethanol (11.30 mol m⁻³), lactate (8.75 mol m⁻³), formate (0.27 mol m⁻³), hydrogen (11.20 mol m⁻³) and carbon dioxide (18.41 mol m⁻³). Cellulase activity was detected in the supernatant after 36 h, with a maximal activity of 0.25 U cm⁻³ at 72 h. Pulp and paper primary sludge appeared to be a readily usable substrate for C. thermocellum at this concentration, yielding both potential biofuels (hydrogen and ethanol) as well as active cellulases.     

Characterization,pretreatment and saccharification of spent seaweed biomass for bioethanol production using baker's yeast

Seaweeds are marine macroalgae found abundantly and viewed as potential source of phycocolloids to produce biofuel. In this study, seaweed spent biomass obtained from alginate production industry and biomass obtained after pigment extraction were found to contain a considerable amount of phycocolloids. These two spent biomasses were investigated for the production of ethanol. In this study, the red seaweed spent biomass of Gracilaria corticata var corticata showed higher content of polysaccharide (190.71 ± 30.67 mg g⁻¹ dry weight) than brown seaweed spent biomass (industrial) (136.28 ± 30.09 mg g⁻¹ dry weight). Hydrolysis of spent biomasses with different concentrations of sulfuric acid (0.1%, 0.5% and 1%) was also investigated. Brown seaweed spent biomass and red seaweed spent biomass exhibited high amount of sugar in 0.5% and 1% sulfuric acid treatment, respectively. Proximate and ultimate composition of seaweed spent biomasses were analysed for energy value. The FT-Raman spectra exhibited similar stretches for both acid hydrolysed spent biomasses with their respective standards. Ethanol produced through a fermentation process using spent hydrolysates with baker's yeast at pH 5.3 was found to be significant. The ethanol yield from brown seaweed spent biomass and red seaweed spent biomass was observed to be 0.011 g g⁻¹ and 0.02 ± 0.003 g g⁻¹ respectively, when compared with YPD (0.42 ± 0.03 g g⁻¹) and d-galactose (0.37 ± 0.04 g g⁻¹) as standard on day 4. The present study revealed the possibility of effective utilization of spent biomass from seaweed industry for ethanol production.     

Sweet sorghum as a whole-crop feedstock for ethanol production

The potential of sweet sorghum as an alternative crop for ethanol production was investigated in this study. Initially, the enzymatic hydrolysis of sorghum grains was optimized, and the hydrolysate produced under optimal conditions was used for ethanol production with an industrial strain of Saccharomyces cerevisiae, resulting in an ethanol concentration of 87 g L⁻¹. From the sugary fraction (sweet sorghum juice), 72 g L⁻¹ ethanol was produced. The sweet sorghum bagasse was submitted to acid pretreatment for hemicellulose removal and hydrolysis, and a flocculant strain of Scheffersomyces stipitis was used to evaluate the fermentability of the hemicellulosic hydrolysate. This process yielded an ethanol concentration of 30 g L⁻¹ at 23 h of fermentation. After acid pretreatment, the remaining solid underwent an alkaline extraction for lignin removal. This partially delignified material, known as partially delignified lignin (PDC), was enriched with nutrients in a solid/liquid ratio of 1 g/3.33 mL and subjected to simultaneous saccharification and fermentation (SSF) process, resulting in an ethanol concentration of 85 g L⁻¹ at 21 h of fermentation. Thus, from the conversion of starchy, sugary and lignocellulosic fractions approximately 160 L ethanol.ton⁻¹ sweet sorghum was obtained. This amount corresponds to 13,600 L ethanol.ha⁻¹.     

Enhanced substrate degradation and methane yield with maleic acid pre-treatments in biomass crops and residues

Organic acids are envisaged as alternative catalysts to strong mineral acids, in pre-treatment of ligno-cellulosic biomass for anaerobic digestion (AD). To evaluate this hypothesis, an untreated control and four pre-treatments (25 °C for 24 h) involving two levels of maleic acid (34.8 and 69.6 kg m⁻³), alone and combined with sulphuric acid (4 kg m⁻³), were studied in three agricultural substrates: Arundo (aka giant reed), Barley straw and B133 fibre sorghum. Methane production was assessed in a batch AD assay (35 °C for 51 days) with 4 g L⁻¹ of volatile solid (VS) load. Fibre composition and structure were investigated through chemical analysis and Fourier transform infrared (FTIR) spectrometry. Arundo and B133 that were the most and least recalcitrant substrate, respectively, staged the highest and lowest increase in methane with high maleic acid: +62% over 218 cm³ g⁻¹ of VS in untreated Arundo; +36% over 284 cm³ g⁻¹ of VS in untreated B133. Barley straw showed an intermediate behaviour (+41% over 269 cm³ g⁻¹ of VS). H₂SO₄ addition to maleic acid did not improve CH₄ output. The large increase in methane yield determined by pre-treatments was reflected in the concurrent decrease of fibre (between 14 and 39% depending on fibrous component). Based on FTIR spectra, bands assigned to hemicellulose and cellulose displayed lower absorbance after pre-treatment, supporting the hypothesis of solubilisation of structural carbohydrates and change in fibre structure. Hence, maleic acid was shown a suitable catalyst to improve biodegradability of ligno-cellulosic biomass, especially in recalcitrant substrates as Arundo.     

Net N2O and CH4 soil fluxes of annual and perennial bioenergy crops in two central German regions

The area used for bioenergy feedstock production is increasing because substitution of fossil fuels by bioenergy is promoted as an option to reduce greenhouse gas (GHG) emissions. However, agriculture itself contributes to rising atmospheric nitrous oxide (N₂O) and methane (CH₄) concentrations. In this study we tested whether the net exchanges of N₂O and CH₄ between soil and atmosphere differ between annual fertilized and perennial unfertilized bioenergy crops. We measured N₂O and CH₄ soil fluxes from poplar short rotation coppice (SRC), perennial grass-clover and annual bioenergy crops (silage maize, oilseed rape, winter wheat) in two central German regions for two years. In the second year after establishment, the N₂O emissions were significantly lower in SRC (<0.1 kg N₂O–N ha⁻¹ yr⁻¹) than grassland (0.8 kg N₂O–N ha⁻¹ yr⁻¹) and the annual crop (winter wheat; 1.5 kg N₂O–N ha⁻¹ yr⁻¹) at one regional site (Reiffenhausen). However, a different trend was observed in the first year when contents of mineral nitrogen were still higher in SRC due to former cropland use. At the other regional site (Gierstädt), N₂O emissions were generally low (<0.5 kg N₂O–N ha⁻¹ yr⁻¹) and no crop-type effects were detected. Net uptake of atmospheric CH₄ varied between 0.4 and 1.2 kg CH₄–C ha⁻¹ yr⁻¹ with no consistent crop-type effect. The N₂O emissions related to gross energy in the harvested biomass ranged from 0.07 to 6.22 kg CO₂ equ GJ⁻¹. In both regions, Gierstädt (low N₂O emissions) and more distinct Reiffenhausen (medium N₂O emissions), this energy yield-related N₂O emission was the lowest for SRC.     

Mild alkaline pre-treatments loosen fibre structure enhancing methane production from biomass crops and residues

Three ligno-cellulosic substrates representing varying levels of biodegradability (giant reed, GR; fibre sorghum, FS; barley straw, BS) were combined with mild alkaline pre-treatments (NaOH 0.05, 0.10 and 0.15 N at 25 °C for 24 h) plus untreated controls, to study pre-treatment effects on physical-chemical structure, anaerobic digestibility and methane output of the three substrates. In a batch anaerobic digestion (AD) assay (58 days; 35 °C; 4 g VS l⁻¹), the most recalcitrant substrate (GR) staged the highest increase in cumulative methane yield: +30% with NaOH 0.15 N over 190 ml CH₄ g⁻¹ VS in untreated GR. Conversely, the least recalcitrant substrate (FS) exhibited the lowest gain (+10% over 248 ml CH₄ g⁻¹ VS), while an intermediate behaviour was shown by BS (+15% over 232 ml CH₄ g⁻¹ VS). Pre-treatments speeded AD kinetics and reduced technical digestion time (i.e., the time needed to achieve 80% methane potential), which are the premises for increased production capacity of full scale AD plants. Fibre components (cellulose, hemicellulose and acid insoluble lignin determined after acid hydrolysis) and substrate structure (Fourier transform infra-red spectroscopy and scanning electron microscopy) outlined reductions of the three fibre components after pre-treatments, supporting claims of loosened binding of lignin with cellulose and hemicellulose. Hence, mild alkaline pre-treatments were shown to improve the biodegradability of ligno-cellulosic substrates to an extent proportional to their recalcitrance. In turn, this contributes to mitigate the food vs. fuel controversy raised by the use of whole plant cereals (namely, maize) as feedstocks for biogas production.     

Steam explosion pretreatment and enzymatic saccharification of duckweed (Lemna minor) biomass

Our previous research has shown that duckweed is potentially an ideal feedstock for the production of biofuels because it can be effectively saccharified enzymatically. Here we report the results of experiments in which duckweed was pre-treated by steam explosion prior to enzyme digestion. A range of temperatures, from 130 to 230 °C with a fixed retention time of 10 min, were employed. The best pretreatment conditions were 210 °C for 10 min; these conditions produced the highest amount of water-soluble material (70%), the greatest levels of starch solubilisation (21%) and hemicellulose and pectic polysaccharides degradation (60%). The use of these steam explosion conditions enabled large reductions in the concentrations of enzymes required for effective saccharification. The amount of Celluclast required was reduced from 100 U (4.35 FPU) g⁻¹ substrate to 20 U g⁻¹ substrate, and additional beta-glucosidase was reduced from 100 to 2 U g⁻¹ substrate.     

Optimization of mechanical pre-treatment of Laminariaceae spp. biomass-derived biogas

Macroalgae have not met their full potential to date as biomass for the production of energy. One reason is the high cost associated with the pretreatment which breaks the biomass's crystalline structure and better exposes the fermentable sugars to anaerobes. In the attempt to overcome this technological barrier, the performance of a Hollander beater mechanical pretreatment is assessed in this paper. This pretreatment has been applied to a batch of Laminariaceae biomass and inoculated with sludge from a wastewater treatment plant. The derived biogas and methane yields were used as the responses of a complex system in order to identify the optimal system input variables by using the response surface methodology (RSM). The system's inputs considered are the mechanical pretreatment time (5–15 min range), the machine's chopping gap (76–836 μm) and the mesophilic to thermophilic range of temperatures (30–50 °C). The mechanical pretreatment was carried out with the purpose of enhancing the biodegradability of the macroalgal feedstock by increasing the specific surface area available during the anaerobic co-digestion. The pretreatment effects on the two considered responses are estimated, discussed and optimized using the tools provided by the statistical software Design-Expert v.8. The best biogas yield of treated macroalgae was found at 50 °C after 10 min of treatment, providing 52% extra biogas and 53% extra methane yield when compared to untreated samples at the same temperature conditions. The highest biogas rate achieved by treating the biomass was 685 cc gTS⁻¹, which is 430 cc gTS⁻¹ in terms of CH₄ yield.     

Lignocellulosic ethanol production employing immobilized Saccharomyces cerevisiae in packed bed reactor

Most of ethanol production processes are limited by lower ethanol production rate and recyclability problem of ethanologenic organism. In the present study, immobilized co-fermenting Saccharomyces cerevisiae GSE1618 was employed for ethanol fermentation using rice straw enzymatic hydrolysate in a packed bed reactor (PBR). The immobilization of S. cerevisiae was performed by entrapment in Ca-alginate for optimization of ethanol production by varying alginic acid concentration, bead size, glucose concentration, temperature and hardening time. Remarkably, extra hardened beads (EHB) immobilized with S. cerevisiae could be used up to repeated 40 fermentation batches. In continuous PBR, maximum 81.82 g L⁻¹ ethanol was obtained with 29.95 g L⁻¹ h⁻¹ productivity with initial glucose concentration of 180 g L⁻¹ in feed at dilution rate of 0.37 h⁻¹. However, maximum ethanol concentration of 40.33 g L⁻¹ (99% yield) with 24.61 g L⁻¹ h⁻¹ productivity was attained at 0.61 h⁻¹ dilution rate in fermentation of un-detoxified rice straw enzymatic hydrolysate (REH). At commercial scale, EHB has great potential for continuous ethanol production with high productivity using lignocellulosic hydrolysate in PBR.     

GIS-based assessment of sustainable crop residue potentials in European regions

In this paper a novel model based on a geographic information system (GIS) is presented for the assessment of sustainable crop residue potentials. The approach is applied to analyse the amount and the spatial distribution (1 km × 1 km grid cells) of cereal straw, root crop and oil plant residues for five European regions, considering spatially differentiated environmental sustainability issues, i.e. organic carbon content in topsoil, soil erodibility, and protected areas. The maximum sustainable residue potential varies strongly between the regions and residue types. In the scenarios Basis and Restrict, it accounts for 45–59% and 24–48% of the theoretical potential respectively without considering competing uses. Among the crop residues, cereal straw shows the highest energy potential in all regions under investigation. In terms of wet mass it accounts for 3.7 Mio. t_wet/a in North Rhine-Westphalia, 1.6 Mio. t_wet/a in Île-the-France, 1.2 Mio. t_wet/a in Wallonia, 0.9 Mio. t_wet/a in West Midlands, and 0.3 Mio. t_wet/a in South Netherlands (scenario Basis). Our survey shows that spatially differentiated potential estimations and the inclusion of crop residues other than cereal straw are urgently needed to improve the present rough estimations for crop residues which can be used in a sustainable way. The rather high spatial resolution of our analyses particularly allows for the support of regional stakeholders and prospective investors when it comes to questions of regional availability of biomass resources, transport distances to biomass conversion plants, and identification of suitable plant sites and sizes, respectively.     

An oil palm-based biorefinery concept for cellulosic ethanol and phytochemicals production: Sustainability evaluation using exergetic life cycle assessment

In this study, thermo-environmental sustainability of an oil palm-based biorefinery concept for the co-production of cellulosic ethanol and phytochemicals from oil palm fronds (OPFs) was evaluated based on exergetic life cycle assessment (ExLCA). For the production of 1 tonne bioethanol, the exergy content of oil palm seeds was upgraded from 236 MJ to 77,999 MJ during the farming process for OPFs production. Again, the high exergy content of the OPFs was degraded by about 62.02% and 98.36% when they were converted into cellulosic ethanol and phenolic compounds respectively. With a total exergy destruction of about 958,606 MJ (internal) and 120,491 MJ (external or exergy of wastes), the biorefinery recorded an overall exergy efficiency and thermodynamic sustainability index (TSI) of about 59.05% and 2.44 per tonne of OPFs' bioethanol respectively. Due to the use of fossil fuels, pesticides, fertilizers and other toxic chemicals during the production, the global warming potential (GWP = 2265.69 kg CO₂ eq.), acidification potential (AP = 355.34 kg SO₂ eq.) and human toxicity potential (HTP = 142.79 kg DCB eq.) were the most significant environmental impact categories for a tonne of bioethanol produced in the biorefinery. The simultaneous saccharification and fermentation (SSF) unit emerged as the most exergetically efficient (89.66%), thermodynamically sustainable (TSI = 9.67) and environmentally friendly (6.59% of total GWP) production system.     

Combined ethanol and methane production from switchgrass (Panicum virgatum L.) impregnated with lime prior to steam explosion

Pretreatments are crucial to achieve efficient conversion of lignocellulosic biomass to soluble sugars. In this light, switchgrass was subjected to 13 pretreatments including steam explosion alone (195 °C for 5, 10 and 15 min) and after impregnation with the following catalysts: Ca(OH)₂ at low (0.4%) and high (0.7%) concentration; Ca(OH)₂ at high concentration and higher temperature (205 °C for 5, 10 and 15 min); H₂SO₄ (0.2% at 195 °C for 10 min) as reference acid catalyst before steam explosion. Enzymatic hydrolysis was carried out to assess pretreatment efficiency in both solid and liquid fraction. Thereafter, in selected pretreatments the solid fraction was subjected to simultaneous saccharification and fermentation (SSF), while the liquid fraction underwent anaerobic digestion (AD). Lignin removal was lowest (12%) and highest (35%) with steam alone and 0.7% lime, respectively. In general, higher cellulose degradation and lower hemicellulose hydrolysis were observed in this study compared to others, depending on lower biomass hydration during steam explosion. Mild lime addition (0.4% at 195 °C) enhanced ethanol in SSF (+28% than steam alone), while H₂SO₄ boosted methane in AD (+110%). However, methane represented a lesser component in combined energy yield (ethanol, methane and energy content of residual solid). Mild lime addition was also shown less aggressive and secured more residual solid after SSF, resulting in higher energy yield per unit raw biomass. Decreased water consumption, avoidance of toxic compounds in downstream effluents, and post process recovery of Ca(OH)₂ as CaCO₃ represent further advantages of pretreatments involving mild lime addition before steam explosion.