Performance relationships in PVC–plasticizer dry blending

The phenomenon of plasticizer acceptance by poly(vinyl chloride) (PVC) in hotprocess dry blending is examined via scanning electron microscopy, mercury intrusion porosimetry, and torque rheometer measurements. The effects of granule porosity, resin molecular weight, and synthesis recipe in PVC manufacture by the suspension process are related to the rate of plasticizer acceptance. For a PVC resin to dry blend, i.e., to become a free-flowing powder when mixed with plasticizer under hot-processing conditions, the resin granules must be porous. Porosity arises from interstices between primary PVC particles. At a given granule porosity, an increase in primary particle agglomeration adversely affects dry blend performance. At constant molecular weight and for resins manufactured by a given recipe, dry-blend performance is quantitatively described by granule porosity. With an increase in resin molecular weight, a greater granule porosity is required to maintain an equivalent dry-blend time (DBT). Accordingly, for most suspending agent recipes, DBT is dependent directly upon granule porosity and inversely upon molecular weight. However, if the suspending agent used in resin manufacture is an excessively rapid film former, dry-blend performance with molecular weight variation is dependent upon the suspending agent's concentration, not upon granule porosity, which must be adequate, nor upon the resin's molecular weight. An interfacial film-forming suspending agent enhances fusion of primary PVC particles at the suspension granule—water interface, increasing the granule's “pericellular membrane” thickness. This membrane, a PVC skin, does not significantly influence dry-blend performance with low- or intermediate-viscosity plasticizers. The particle skin does impede dry-blend rates with high-viscosity, poorly solvating plasticizers, but this effect can be negated in part by increasing the diameter of pore openings in the topographical skin. Dry blending occurs below the glass transition temperature (T_g) of PVC with low-viscosity plasticizers and above the T_g with high-viscosity, poorly solvating modifiers. The influence of resin and plasticizer variables indicates the dry-blend phenomenon to be a diffusion-controlled process. The rate of dry blending is dependent upon two mechanisms: (1) the rate of pore penetration—which exposes the plasticizer to a much greater surface area than if it remained exterior, encapsulating the granule—and (2) the rate of plasticizer diffusion into the PVC matrix.     

Effect of poly(epichlorohydrin) on the thermal and mechanical properties of poly(vinyl chloride)

Five kinds of polyepichlorohydrin (PECH) of different molecular weights were synthesized and characterized by gel permeation chromatography (GPC). Mechanical blending was used to mix PECH and poly(vinyl chloride) (PVC) together. The blends of different PVC/PECH ratios were characterized by thermogravimetric analysis (TGA), tensile tests, differential scanning calorimetry (DSC), and dynamic mechanical analysis (DMA). TGA results show the thermal stability of PVC/PECH blends is desirable. Tensile tests indicate elongation at break is raised by increasing both the amount and the molecular weight of PECH. DSC is used to determine the glass transition temperature of PECH, and a quite low T_g is obtained. DMA results indicate that PECH has a perfect compatibility with PVC, when PECH concentration is below 20 wt %. There is only one peak in each tan δ curve, and the corresponding T_g decreases as PECH amount increases. However, above 20 wt %, phase separation takes place. The molecular weight of PECH also has a great influence on the glass transition temperature of the blends. This study shows that PECH is an excellent plasticizer for PVC, and one can tailor the glass transition temperature and tensile properties by changing the amount and the molecular weight of PECH. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Miscibility evolution of polycarbonate/polystyrene blends during compounding

The miscibility evolution of polycarbonate/polystyrene (PC/PS) blends during the compounding process in three blending methods of industrial relevance, namely melt blending, remelt blending in a twin‐screw extruder and third melt blending in an injection molding machine, was investigated by measuring their glass transition temperatures (T_g) and their specific heat increment (ΔC_p). Differential scanning calorimetry (DSC) was used to examine nine blend compositions. Shifts in glass transition temperature (T_g) of the two phases in melt‐mixed PC/PS blends suggest partial miscibility of one polymer in the other. The observed solubility strongly depends on blend composition and blending method. The T_g measurements showed maximum mutual solubility around 50/50 composition. The miscibility of PC/PS blended after the third stage (melt injection molding) was higher than that after the first stages (melt extrusion) and the second stages (remelt extrusion).     

Quantitative study of the annealing of poly(vinyl chloride) near the glass transition

Poly(vinyl chloride) displays a normal DSC of DTA curve for the glass transition when quenched from above its T_g. However if cooled slowly or annealed near the glass transition temperature, a peak appears on the DSC or DTA curve at the T_g. In this paper quantitative studies of the time and temperature effects on the production of this endothermal peak during the annealing of PVC homopolymer and an acetate copolymer are presented. The phenomenon conforms to the Williams, Landell, and Ferry equation for the relaxation of polymer chains, the rate of the peak formation becoming negligible at more than 50°C below T_g. The energy difference between the quenched and annealed forms is small. For a PVC homopolymer annealed 2 hr at 68°C, which is T_g ?10°C, the difference is 0.25 cal/g. For a 13% acetate copolymer of PVC similarly annealed, the difference is 0.36 cal/g. The measured rates of the process give a calculated activation energy of 13–14 kcal/mole for PVC homopolymer and copolymer. This appearance of a peak on the T_g curve for a polymer when annealed near the glass temperature appears to be a general phenomenon.     

Sustainable synthesis of bio‐based hyperbranched ester and its application for preparing soft polyvinyl chloride materials

In this study, bio‐based hyperbranched ester was synthesized from castor oil. The chemical structure of the bio‐based hyperbranched ester obtained was characterized with Fourier transform infrared and ¹H NMR spectra. Soft polyvinyl chloride (PVC) materials were prepared via thermoplastic blending at 160 °C using bio‐based hyperbranched ester as plasticizer. The performances including the thermal stability, glass transition temperature (T_g), crystallinity, tensile properties, solvent extraction resistance and volatility resistance of soft PVC materials incorporating bio‐based hyperbranched ester were investigated and compared with the traditional plasticizer dioctyl phthalate (DOP). The results showed that bio‐based hyperbranched ester enhanced the thermal stability of the PVC materials. The T_g of PVC incorporating bio‐based hyperbranched ester was 23 °C, lower than that of PVC/DOP materials at 28 °C. Bio‐based hyperbranched ester showed a better plasticizing effect, solvent extraction resistance and volatility resistance than DOP. The plasticizing mechanism is also discussed. © 2018 Society of Chemical Industry     

Characteristics and cadmium extraction performance of PVC/Aliquat 336 electrospun fibres in comparison with polymer inclusion membranes

Electrospun fibres and polymer inclusion membranes (PIMs) were prepared from polyvinyl chloride (PVC) and Aliquat 336. Morphological and thermomechanical properties of the electrospun mats differed notably from those of PIMs. The plasticizing effect of Aliquat 336 on electrospun PVC/Aliquat 336 fibres was confirmed by the shifting of the glass transition temperature (T_g). By contrast, Aliquat 336 did not act as a plasticizer in PIMs as T_g was independent of Aliquat 336 concentration. Cadmium extraction to electrospun fibres could occur at a lower Aliquat 336 content (i.e. 6 wt.%) compared with PIMs. At 40 wt.% Aliquat 336 content, both PIMs and electrospun fibrous mats exhibited similar extraction rate.     

Biaxially oriented films prepared from poly(vinyl chloride)/poly(methyl methacrylate co imide) blends

A study was conducted of blends of poly(vinyl chloride) (PVC) with a poly(methyl methacrylate co imide). The latter polymer was found to be miscible in PVC and to raise the glass transition temperature of the blend. Blends of all compositions could be oriented, but the processing temperature increased in proportion with T_g. For a given blend composition, orientation increased with increasing stretch ratio and strain rate and with decreasing stretch temperature. Increasing copolyimide content and increasing orientation generally lead to improved mechanical properties, though the blends containing high levels of copolyimide exhibited low ductilities.     

High heat vinyl alloys for injection molding applications

Excessive distortion, warpage, and sagging resulting from heat generation by electrical components and transporting environments has limited the penetration of PVC into high flow injection molding applications such as business machine, appliance, and electrical housings. High flow PVC formulations lose their rigidity at temperatures typical of these applications because the application temperatures are very close to the glass transition temperature (T_g) of PVC. In addition, thermal stresses built in during processing relax near the T_g of the material. Adding a glutarimide acrylic copolymer increases the T_g of PVC; consequently, raising the temperature at which the PVC/glutarimide copolymer blend loses its rigidity well above required application temperatures. This paper describes the effect of adding a glutarimide copolymer on the heat distortion properties and other physical and rheological properties important to high flow injection molding applications.     

Thermal and mechanical properties of plasticized poly(L‐lactic acid)

Acetyl tri‐n‐butyl citrate (ATBC) and poly(ethyleneglycol)s (PEGs) with different molecular weights (from 400 to 10000) were used in this study to plasticize poly(L‐lactic acid) (PLA). The thermal and mechanical properties of the plasticized polymer are reported. Both ATBC and PEG are effective in lowering the glass transition (T_g) of PLA up to a given concentration, where the plasticizer reaches its solubility limit in the polymer (50 wt % in the case of ATBC; 15–30 wt %, depending on molecular weight, in the case of PEG). The range of applicability of PEGs as PLA plasticizers is given in terms of PEG molecular weight and concentration. The mechanical properties of plasticized PLA change with increasing plasticizer concentration. In all PLA/plasticizer systems investigated, when the blend T_g approaches room temperature, a stepwise change in the mechanical properties of the system is observed. The elongation at break drastically increases, whereas tensile strength and modulus decrease. This behavior occurs at a plasticizer concentration that depends on the T_g‐depressing efficiency of the plasticizer. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1731–1738, 2003     

Interaction of plasticizers with PVC: Phase behavior and thermomechanical properties of plasticized PVC

The hypothesis that plasticizer phase separation broadens glass transition temperatures when the temperature of a PVC/plasticizer formulation is raised was tested using dynamic mechanical analysis and NMR. NMR is a reasonable tool for detecting the phases. Phase separation in the vicinity of T_g is an explanation for the broadening of the transition region. But a variety of behavior is possible depending on the details of the measurement of T_g and on the thermal history of the sample. Phase separation broadening is in addition to the broadening caused by changes in the dimensionality of the damped Debye lattice described by Tobolsky.     

Experimental assessment of the thermodynamic theory of the compositional variation of Tg: PVC systems

The glass-transition temperatures (T_g's) and specific heats (C_p) of poly(vinyl chloride) (PVC) and PVC plasticized with 5–120 phr di(2-ethylhexyl) adipate (DOA) and tri(2-ethylhexyl) trimellitate (TOTM) have been determined by differential scanning calorimetry (DSC). Measured T_g's were compared to predictions by the Couchman and Karasz (C–K) thermodynamic theory, three related empirical equations, and a new equation obtained from the C–K relation by assuming the product T_gΔC_p to be constant. It was found that the T_g's of the PVC/TOTM mixtures are adequately predicted only by the C–K and the derivative relation. The T_g's of the PVC/DOA mixtures follow a sigmoidal or cusp-like dependence on plasticizer composition as has been observed for some other PVC/plasticizer mixtures. In this case, the approximation afforded by the C–K or derivative equations is still superior to the empirical models over a wide composition range. Dynamic mechanical analysis of the PVC/DOA mixtures suggests that the DSC transitions may consist of two overlapping phase transitions. The reported sigmoidal composition dependence of the DSC T_g's may therefore result from the measured T_g's being weighted towards the temperature corresponding to the predominant dynamic mechanical transition (i.e., the high T_g phase at low plasticizer concentrations and the low T_g phase at high plasticizer concentrations). In such cases of partial phase separation, the C–K or the derivative equation may be used to estimate the composition of the two phases at each overall plasticizer concentration.     

Characterization of 1,5‐pentanediol dibenzoate as a potential “green” plasticizer for poly(vinyl chloride)

1,5‐Pentanediol dibenzoate (PDDB) was evaluated as a potential “green” plasticizer for poly(vinyl chloride) (PVC) at concentrations ranging between 20 and 80 parts by weight per hundred parts of resin. The results of glass transition temperature (T_g) and tensile tests of PDDB blends with PVC were compared with those for blends of the commercial plasticizers di(2‐ethylhexyl) phthalate (DEHP), di(ethylene glycol) dibenzoate (DEGDB), and di(propylene glycol) dibenzoate (DPGDB) in PVC. The depression in T_g and the tensile properties were comparable for a PDDB/PVC blend at a fixed composition to those of blends with DEHP, DEGDB, and DPGDB. The PDDB was subjected to biodegradation using co‐metabolism by the common soil bacterium Rhodococcus rhodochrous (ATCC 13808). After 16 days of growth, nearly all of the PDDB was degraded, and only small amounts of transient, unidentified metabolites were observed in the growth medium during the experiment. J. VINYL ADDIT. TECHNOL., 2009. © 2009 Society of Plastics Engineers     

Synthesis and evaluation of dialkyl furan-2,5-dicarboxylates as plasticizers for PVC

Di(2-ethylhexyl), di(2-octyl), dihexyl, and dibutyl furan-2,5-dicarboxylate were synthesized from furfural and characterized for their plasticizing abilities toward PVC by dynamic mechanical thermal analysis (DMTA) with di(2-ethylhexyl) phthalate (DOP) as the standard of reference. DMTA gave values for the depression of the glass transition temperature (T_g) per mass fraction of plasticizer, and it also yielded a set of parameters, relative to those for DOP, which describe the compatibility of the furan diesters with PVC. The efficiency in lowering T_g as exhibited by di(2-ethylhexyl) furan-2,5-dicarboxylate is similar to that of its benzenoid analog, DOP, and was determined at 2.41 and 2.45°C per mass % plasticizer, respectively. All four furan diesters were found to be more compatible toward PVC than toward DOP, with dibutyl furan-2,5-dicarboxylate the most highly compatible. © 1994 John Wiley & Sons, Inc.     

The effect of benzenesulfonamide plasticizers on the glass transition temperature of an amorphous aliphatic polyamide

The plasticizing effect of benzenesulfonamides (BSAs) on an amorphous aliphatic polyamide (AAPA) has been studied using dynamic mechanical analysis of copper‐supported spin‐coated mixtures. It follows that N‐(n‐butyl)BSA (BBSA), an amorphous liquid hydrogen bonding BSA, is fully miscible with AAPA because their mixtures are characterized by a single glass transition (T_g) throughout the compositional range. The T_g–composition dependence, however, is not linear because experimental results suggest a 20 K fall in T_g occurring around 0.65 BBSA units per amide unit, which coincides with the system shifting from a polymer‐like to a liquid‐like glass‐forming material. When considering a crystallizable hydrogen‐bonding plasticizer such as ethylBSA (EBSA), AAPA/EBSA mixtures become fully crystalline at a 1.3 EBSA unit per amide group. Nevertheless, melting point depression together with the single T_g observed throughout the compositional range on quenched (and therefore amorphous) samples confirms the miscibility of AAPA chains with the plasticizer. N,N‐DialkylBSAs, which lack the sulfonamide proton and therefore the possibility of hydrogen bonding with amide groups, quickly phase separate from AAPA, the glass transition of the latter staying mainly unaffected apart from a small (9 K) decrease at 10–15 mol% plasticizer. © 2001 Society of Chemical Industry     

Tensile,stress-strain and creep rupture properties of poly (vinyl chloride)/poly(neopentyl glycol adipate)/poly(vinylidene fluoride) blends

Poly (vinyl chloride), PVC, and poly(vinylidene fluoride), PVDF, are incompatible polymers. Poly(neopentyl glycol adipate), PDPA, is miscible with both PVC and PVDF. With PDPA acting as a compatibilizer between PVC and PVDF. compatible PVC/PDPA/PVDF blends can be formed at PVDF content of about less than 50wt%. Above 50wt% PVDF the ternary blends exist in two phases exhibiting two glass transition temperatures, T_g, PVC is the main contributor to the mechanical strength while PDPA and PVDF contribute to the elastic properties of these blends. A compatible blend of 55/22.5/22.5 wt% PVC/PDPA/PVDF exhibiting one single T_g appears to show an interesting balance of the properties of the blend components.     

Sorption and transport of CO2 above and below the glass transition of poly(ethylene terephthalate)

At temperatures at least 30°C above the glass transition (T_g) the sorption and transport of carbon dioxide in poly(ethylene terephthalate) (PET) can be described conveniently using Henry's law and Fick's law with a constant diffusion coefficient. Below T_g Fick's law with a concentration- dependent diffusion coefficient, coupled with a sorption isotherm which is concave toward the pressure axis adequately describes the observed sorption and transport data. Physical interpretations of the quantitative deviations from Henry's law and the form of the concentration dependence of the diffusion coefficient is provided by a model which hypothesizes dual modes of sorption and separate non zero mobilities of two populations of sorbed species in local equilibrium. The implications of the observed temperature variations of the phenomenological model parameters are discussed. Dilatometric parameters for PET, polycarbonate, and poly(acrylonitrile) (PAN) are shown to correlate well with a simple. relationship developed to explain the existence of the “extra” mode of sorption responsible for deviations from Henry's law for CO in glassy polymers. In the temperature range from T_g to + 20°C, deviations from Fickian behavior are also apparent. These effects are consistent with a transition in the nature of the polymer from an elastic solid below T_g to a viscous liquid above T_g In the narrow temperature range slightly above T the time scale for chain rearrangements apparently approaches that for the diffusion process. The polymer's viscoelastic response to the probing molecule, therefore, causes deviations from the classical time lag predictions. These deviations disappear 30°C above T_g.     

Efficiency of plasticization of PVC by higher-order di-alkyl phthalates and survey of mathematical models for prediction of polymer/diluent blend Tg's

Presently, a suitable theory to predict the T_g vs. composition relationship for a given polymer-plasticizer blend, based on detailed molecular structure and molecular energitics considerations, is not available. In particular, the plasticizer efficiency parameter, k, which is uniquely defined at low-to-moderate diluent concentrations, and is an essential variable in the Mauritz-Storey theory of the diffusion of large molecules in amorphous polymers in the rubbery state, must always be determined by experiment. In this work, k was determined by DSC for PVC that was plasticized over a range of concentrations with a number of higher branched and linear di-alkyl phthalates. The results will be used in our plasticizer diffusion theory as well as provide guidance in the future development of a general mathematical model for predicting k. It was seen that k decreased with increasing molecular weight for both the linear and branched phthalates. For a given molecular weight, the branched phthalates have higher k values than the linear structures. These results have been rationalized in terms of the additional free volume created by the inefficiency of packing polymer chains about these large penetrant molecules. The DSC scans also implied an increasing degree of microstructural heterogeneity with increasing plasticizer concentration. Finally, relationships between plasticizer diffusion coefficient in the rubbery state and the plasticized T_g were established for low-to-moderate diluent concentration for three of the plasticizers studied by utilizing experimental diffusion data from our earlier work on these systems.     

Transition-metal coordination for complexing poly-(vinyl chloride)–polyurethane blends

Binary blends of poly(vinyl chloride) (PVC) and polyether polyurethane (PU) containing divalent transition metal (Zn²⁺) have been prepared by solution blending. The physical and mechanical properties of the blends are studied utilizing differential scanning calorimetry (DSC), thermogravimetry (TG), and tensile testing. The DSC results showed a high degree of molecular mixing of the two polymers. The glass transition temperatures (T_g) of the blends exhibited one major T_g whose position on the temperature scale is raised with increasing levels of PVC. The blends yielded stress–strain behavior similar to reinforced elastomers at low PVC, but at high PVC contents, they exhibited increased elongation. The latter materials showed well-developed yield points, stress whitening, and necking. Cold drawing was exhibited by the materials under tension. The tensile strength and Young's modulus were enhanced as the PVC content was increased.     

Thermal and dynamic mechanical behavior of poly(vinyl chloride)/wood flour composites

Thermal and dynamic mechanical behaviors of wood plastic composites made of poly vinyl chloride (PVC) and surface treated, untreated wood flour were characterized by using differential scanning calorimetry and dynamic mechanical analysis. Glass transition temperature (T_g) of PVC was slightly increased by the addition of wood flour and by wood flour surface treatments. Heat capacity differences (ΔC_p) of composites before and after glass transition were markedly reduced. PVC/wood composites exhibited smaller tan δ peaks than PVC alone, suggesting that less energy was dissipated for coordinated movements and disentanglements of PVC polymer chains in the composites. The rubbery plateaus of storage modulus (E′) curves almost disappeared for PVC/wood composites in contrast to a well defined plateau range for pure PVC. It is proposed that wood flour particles act as “physical crosslinking points” or “pinning centers” inside the PVC matrix, resulting in the absence of the rubbery plateau and high E′ above T_g. The mobility of PVC chain segments were further retarded by the presence of surface modified wood flour. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Development of hydroxyapatite nanoparticles reinforced chlorinated acrylonitrile butadiene rubber/chlorinated ethylene propylene diene monomer rubber blends

Hydroxyapatite nanoparticles (HA) reinforced polymer blend based on chlorinated nitrile rubber (Cl-NBR) and chlorinated ethylene propylene diene monomer rubber (Cl-EPDM) were prepared. Resulting blend composites were analyzed with regard to their rheometric processing, crystallinity, glass transition temperature (T_g), mechanical properties, oil resistance, AC conductivity, and transport behavior. The decrease in optimum cure time with the addition of HA is more advantageous for the development of products from these blend nanocomposites. The XRD, FTIR, and SEM confirmed the attachment and uniform dispersion of HA nanoparticles in the Cl-NBR/Cl-EPDM blend. The good compatibility between polymer blend and nanoparticles was also deduced by the formation of spherically shaped HA particles in the blend matrix determined by TEM analysis. DSC analysis showed an increase in T_g of the blend with the filler loading. The addition of HA particles to the blend produced a remarkable increase in tensile and tear strength, hardness, AC conductivity, abrasion, and oil resistance. The diffusion of blend composites was decreased with an increase in penetrant size. The diffusion mechanism was found to follow an anomalous trend. Among the blend composites, the sample with 7 phr of HA not only showed good oil and solvent resistance but also a remarkable increase in AC conductivity and mechanical properties.