Near Infrared Transmission Spectra of Barley of Malting Grade Represent a Physical‐Chemical Fingerprint of the Sample That Is Able to Predict Germinative Vigour in a Multivariate Data Evaluation Model

The physiological and physical‐chemical basis of barley germination was studied. Vigour was defined as germination percentage after 24 h and viability as that of 72 h. The barley samples were analysed under germination capacity and energy conditions after harvest and after long time cold storage at 7°C three‐six years. These parameters were each correlated by Partial Least Squares Regression (PLSR) to two separate multivariate data sets: a set of ten physical‐chemical parameters and to Near Infrared Transmission (NIT) spectra (850–1050 nm). Surprisingly high correlation coefficients for each of these two data sets were obtained especially with vigour, extract (%) and β‐glucan in wort (mg/L) when outliers with viability below 92% were removed. Hard, slowly germinating seeds were more resistant to decay in vigour and viability storage than soft seeds. This change could be predicted by PLSR correlations to the two physical‐chemical multivariate methods. Vigour was a more sensitive indicator for the ability to store than viability. The steep criterion was also found to have a physical‐chemical basis. The results indicate that NIT calibrations can be used to predict vigour in malting grade barley.     

Variation in Malting Quality and Heat Resistance in the Malting Barley Variety “Alexis”

In earlier studies concerning vigour, where subsamples are heat‐treated before germination there was found heat‐sensitive as well as heat‐resistant barley samples. The vigour model developed by Ellis and Roberts and further developed at Carlsberg, could only describe the heat‐sensitive barleys. Seventeen samples of the “Alexis” variety grown widely in Europe were collected from the EBC trials in 1994 in order to see if heat resistance in barley was influenced by different growing conditions. We found both heat‐sensitive samples following the vigour model as well as pronounced heat‐resistant samples, but these were not divided according to growing conditions. The germination curves dependent on heat treatment and germination time were evaluated by Principal Component Analysis (PCA). Heat‐resistant barley samples could be differentiated from heat‐sensitive samples already after ½ h of heat treatment at 68°C (12% moisture) and after 3 days of germination. The barley samples were analysed with regard to malting quality. The PCA evaluation of the data divided the samples according to growing location, mainly due to differences in protein and β‐glucan. However, the malting analyses could not describe the differences in heat resistance and sensitivity of the barleys. The biochemical background of the heat resistance found is discussed on the basis of literature. Our findings should give an experimental basis for exploiting a biochemical principle for heat resistance, which is formed during grain filling and consumed during storage and germination.     

The Influence of Barley Storage on Respiration and Glucose‐6‐Phosphate Dehydrogenase During Malting

Malt is produced by the controlled, but limited germination of barley. To produce good quality malt, the barley employed must be able to germinate rapidly and synchronously. Dormancy is a seed characteristic that can interfere with the rapid and uniform germination of barley, thereby reducing the resultant malt quality. Various studies have shown that post harvest storage can be used to remove dormancy and enhance barley germination characteristics and malt quality. Because of its complexity, the fundamental basis of dormancy induction, maintenance and termination remain unknown. Glucose‐6‐phosphate dehydrogenase (G6PDH) is the rate limiting enzyme of the pentose phosphate pathway and has been associated with dormancy decay and increased seed vigor of a variety of different seeds. The aim of this study was to determine if changes in barley germination vigour were associated with respiration and/or G6PDH changes during malting. Commercially grown barley (cv. Gairdner) was obtained from various states of Australia and stored at room temperature for up to 7 months. At 1, 3 and 7 months, samples were taken and stored at ?18°C. The germinative energy (GE) and germinative index (GI) of these samples were measured. Samples were micro‐malted and the α‐amylase activity, respiration rate, and G6PDH activity of the germinating grains were measured at various stages of malting. It was found that storage of barley for up to seven months significantly improved the germination characteristics and increased the α‐amylase activity during malting. However, these improvements were not associated with concomitant changes in respiration rate or G6PDH activity during malting.     

Changes in Germination and Malting Quality During Storage of Barley

To increase brewing yield and efficiency, malts with high extract values, high enzymic activities and good modification are essential. To produce malt that meets these requirements, the barley employed must have minimal post‐harvest dormancy and be able to germinate vigorously. The aims of this study were to determine the extent to which some Australian barley varieties changed during post‐harvest storage, how these changes influenced germination characteristics, enzyme production and malt quality, and, of the germination tests examined, which gave the best indication of a barley's malting potential. Four commercially grown barley samples were obtained, one from Tasmania and three from Victoria. Each sample was stored at room temperature for one year. At monthly intervals, samples were taken and placed at ?18°C. The germinative energy (GE) and germinative index (GI) of these samples were measured. Samples were also micro‐malted and the quality of the malt was assessed using standard EBC methodology. Storage at room temperature positively influenced the germination characteristics of all samples, with concomitant improvements in hydrolytic enzyme production during malting and in a number of malt quality parameters. It was found that, of the germination tests examined, the GI consistently correlated with enzyme activities during malting and with various malt quality parameters thus indicating that the GI is a good indicator of malting potential.     

Malting Performance of Normal Huskless and Acid‐Dehusked Barley Samples

Sulphuric acid dehusked barley had a higher germinative energy and lower microbial infection than normal huskless (naked) barley, suggesting that the pericarp layer harboured microbial infection which may have limited the germination rate. Dehusking the normal huskless barley using sulphuric acid resulted in lower microbial infection, and increased germinative energy. The normal huskless barley sample had a higher β‐glucan content than the acid‐dehusked barley and had slower β‐glucan breakdown during malting. This resulted in the release of seven times more β‐glucan during mashing, and the production of wort of higher viscosity. The normal huskless barley sample had a higher total nitrogen content than the acid‐dehusked barley but both samples produced similar levels of amylolytic (α‐ and β‐amylase) activity over the same malting period. No direct correlation was found between barley total nitrogen level and the amylolytic activity of the malt. When barley loses its husk at harvest, the embryo is exposed and may be damaged. This may result in uneven germination which can reduce malting performance and hence malt quality.     

PREDICTING THE GERMINATIVE ENERGY OF DORMANT MALTING BARLEY DURING STORAGE

The management of dormant barley stocks for malting requires a method of predicting germinative energy under given conditions during storage. A method of quantifying the relationship between storage temperature and the dormancy period is developed based on probit analysis. The experimental data were obtained using Triumph barley. The conditions covered in the experimental work were 8°C to 38°C storage temperature at 12% moisture content, wet basis. Combined use of the dormancy model with an existing viability model allows the prediction of germinative energy as a function of storage temperature and moisture content given the initial germinative energy and capacity values. The effects of storage temperature on the variation in germination over time of dormant bariey samples with various initial germinative capacities, and storage moisture contents are investigated using the model. The results indicate that storage at moisture contents below 12% give significant increases in the germination level that can be achieved.     

Evaluation of hot water and electron beam irradiation for reducing Fusarium infection in malting barley

The use of Fusarium-infected barley for malting may lead to mycotoxin production and decreased product quality. Physical methods for the treatment of Fusarium-infected barley may prevent these safety and quality defects and allow the use of otherwise good quality barley. Hot water and electron beam irradiation were evaluated for their effectiveness in reducing Fusarium infection while maintaining germinative energy in barley samples. Hot-water treatments involved temperatures of 45, 50. 55, and 60 degrees C and treatment times of 0, 1, 5, 10, and 15 min. Electron beam irradiation involved doses ranging from 0 to 11.4 kGy. Treatment with water at 45 degrees C for 15 min resulted in a reduction in Fusarium infection from 32 to 1% after 15 min, with only a very slight reduction in germination. Treatment with water at 50 degrees C for 1 min resulted in a reduction in Fusarium infection from 32 to 2%, and no effect on germination was observed for up to 5 min of treatment. At higher water temperatures. Fusarium infection was essentially eliminated, but germination was also severely reduced. Electron beam irradiation of Fusarium-infected barley reduced Fusarium infection at doses of >4 kGy, and a slight increase in germination for dry samples was observed with doses of 6 to 8 kGy. Doses of >10 kGy significantly decreased germination. Physical methods may have potential for the treatment of Fusarium-infected malting barley.     

DETERMINATION OF GERMINATION PERCENTAGE AND GERMINATION INDEX—COLLABORATIVE TRIAL AND RUGGEDNESS TESTING

A method for the determination of Germination Percentage and Germination Index in malting barley has been tested by the EBC Analysis Committee and approved for inclusion in Analytica-EBC. In the collaborative trial three pairs of barley samples with high, medium and low vigour were analysed by 16 laboratories. The r₉₅ values for the Germination Percentage ranged from 0.5% to 6.3% and the R95 values ranged from 0.5% to 8.7% increasing with lower level of mean germination percentage. The r₉₅ values for the Germination Index ranged from 0.29 to 0.74 and the R95 values ranged from 0.97 to 1.20. The ruggedness testing of the Germination Index shows that the factor temperature has a minor, but significant effect on the result, the factors time for the first count together with the volume of water, have major significant effects. The tested factors have no significant effect on Germination Percentage.     

Optimization of Malting Conditions for Two Black Rice Varieties,Black Non‐Waxy Rice and Black Waxy Rice (Oryza sativa L. Indica)

Two black rice varieties, “black non‐waxy” and “black waxy”, were investigated as possible raw materials for the production of malt. The malting conditions were optimised using response surface methodology. The three process parameters were steeping, germination time and temperature. Each parameter was tested at three levels: adjustment degrees of steeping were 38, 41, and 44%, germination times were 6, 7, and 8 days, and the temperatures were 20, 25 and 30°C. At the end of the germination process, all samples were kilned at 50°C for 24 h, and shoot/rootlets were removed before a detailed quality assessment was performed. Data analysis was performed using the Design Expert Statistic Program. The optimal conditions found for both rice varieties were as follows: germination time of 8 days at 30°C and 44% grain moisture. Although the extract yield, and a‐amylase and β‐amylase activities of both rice malts were lower than barley malt, the higher activity of limit‐dextrinase enzyme and apparent attenuation limit (AAL), which was higher than 80%, suggests that rice malt has potential for use in brewing.     

Seed Vigour In Relation To Heat Sensitivity And Heat Resistance In Barley Evaluated By Multivariate Data Analysis

The vigour loss model based on normal distribution after artificially ageing by heat treatment of barley seeds developed by Ellis and Roberts and further developed at Carlsberg by Aastrup et al. introducing vigour potential (VP), does not adequately describe seed vigour for all barley samples. In a preliminary investigation we have identified heat‐resistant barley samples. In this investigation we found untreated barley samples from the field where heat treatment as high as 68°C for 4 h at 12% water content only decreases germination from 99.0% to 93.8% compared with 94.8% to 0.0% for some of the heat‐sensitive barleys following the above mentioned model. The correlation between germination velocity measured by the germination index (GI) of untreated samples and VP is not consistent when comparing different barley material. It is concluded that the classic vigour loss model for heat treatment may be used as a worst case prediction for germination, but it does not address the variation found in practice, including the possible advantage of exploiting the naturally occurring heat resistance.     

Multi-step ozone treatments of malting barley: Effect on the incidence of Fusarium graminearum and grain germination parameters

The effect of multi-step ozone treatments at 20 ± 1 °C in aqueous phase on the reduction of the incidence of Fusarium graminearum in artificially contaminated malting barley (10⁴ CFU/g) was studied. Samples (50 g of infected barley) were ozonated in a bubble column that contained 500 mL water. Percentage of infected grains was assessed at three incubation temperatures (15, 20, and 25 °C). Ozonation in three steps of 45 min each (9.0 g ozone/L water per step) led to a significant reduction of the mould's incidence in barley, from 100% to 47%, 81%, and 78% at the three incubation temperatures, respectively. Germination parameters were tested separately in non-infected samples to evaluate the effect of ozone treatments on the grains' suitability for malting: germinative capacity and germinative energy were not significantly affected by the treatments (100% and 98%, respectively), whereas water sensitivity (related to the excessive absorption of water by grains, which impairs germination) was reduced from 19 to 11%. Grains treated in three steps achieved the moisture content (42%, wet basis) needed to start the germination stage in a steeping period (2.25 h) shorter than the traditional ones (36–52 h).Industrial relevance: The reduction of the incidence of F. graminearum in barley by the multi-step application of ozone in the steeping stage of the malting process is proposed as a strategy for improving the quality of malt and beer, without significant impact on barley germinative capacity and germinative energy, and reduction of water sensitivity. Shorter steeping periods are feasible, as well as the possibility of water reutilization, by these residue-free treatments.     

THE BREWING POTENTIAL OF “ACHA” (DIGITARIA EXILIS) MALT COMPARED WITH PEARL MILLET (PENNISETUM TYPHOIDES) MALTS AND SORGHUM (SORGHUM BICOLOR) MALTS

The malting and brewing characteristics of millets (Pennisetum typhoides and Digitaria exilis) and sorghum (Sorghum bicolor) were compared. Diastase, α-amylase, amyloglucosidase and proteases increased with malting time and the increase was associated with the modification. Development of hydrolytic enzymes was significantly higher in pearl millet and Digitaria exilis (“acha”) than in sorghum at P ≥ 0.01. The major starch degrading enzyme in the three varieties of pearl millet (SE composite, SE.13 and SE 2124) was α-amylase. On the other hand, β-amylase was the major starch degrading enzyme in “acha” (Digitaria exilis) which is similar to the pattern in barley. Gibberellic acid had a stimulating effect on the diastatic activity of pearl millets, Digitaria exilis (“acha”) and sorghum (KSV-4), but inhibited the diastatic activities of sorghum (Farafara). Gibbereltic acid inhibited the proteolytic activities in all the pearl millet varieties, Digitaria exilis and sorghum varieties. Potassium bromate had little or no effect in the reduction of malting losses. Although “acha” (Digitaria exilis) had a high β-amylase content, a high malting loss makes it uneconomical to brew with “acha” mart. A blend of “acha” malt with pearl millet malt or sorghum malt (composite malt) will produce a malt of the same profile as barley malt and this will enhance the quality of sorghum and pearl millet malt during the mashing process. Wort quality of all the samples was suitable for brewing conventional beer.     

Effect of batch‐to‐batch variation on the quality of laboratory and commercially malted Oxbridge barley

The malting performance of two different batches of Oxbridge barley was studied. The study showed that a single 24 h continuous laboratory steep was suitable for steeping the two batches of Oxbridge to provide good quality malt. Although each batch represented the same variety, and was of similar malting quality, they behaved differently in terms of friability scores, filtration rate and predicted spirit yield (PSY) by day 4 of the germination period. Worts prepared from the two malts gave different patterns of filtration rates, showing that each batch of Oxbridge modified at a different rate and in a different way, although they achieved similar final PSY results at the end of the malting period. The two batches of Oxbridge both malted rapidly, but behaved differently in terms of modification pattern, as revealed by the Rapid Visco‐Analysis peak viscosities, as well visual germination results. The results of this study confirmed that, given the same malting conditions, batch 1 germinated more rapidly than batch 2, and supports the view that Oxbridge shows some inconsistency as a malting barley variety. The study further showed that the PSY result per se is not necessarily a good indicator of optimum modification of finished malted barley. This study showed that, while a particular barley variety, such as Oxbridge, may be associated with certain qualities and can produce good quality malt when a short steeping cycle is used, other factors are likely to cause batch‐to‐batch variations from the same barley variety. While the short steeping cycle was very successful in producing high‐quality laboratory malt from Oxbridge, and results in a significant reduction of the quantity of water required for steeping, reduces malting time and also saves costs, there is evidence that there may be some additional variability associated with Oxbridge malting barley. Copyright © 2012 The Institute of Brewing & Distilling     

SOME RECENT DEVELOPMENTS IN MALTING*,†

The characteristics of malting barleys recommended for growth in Britain in 1965-66 are described and problems of barley storage are discussed in relation to the construction of the store and the pattern of withdrawal of grain. For routine analysis of barley deliveries, it is considered that rapid determinations of viability, of nitrogen and of moisture content are essential at intake. Novel malting procedures are surveyed and satisfactory methods of disposal of effluent are described. The development of “liquid malt” (a process in which raw barley is treated enzymically to yield wort of defined characteristics) is described.     

A study on malt modification,used as a tool to reduce levels of beer hordeins

Storage proteins from barley, wheat and rye are toxic to gluten sensitive consumers. These consumers include those suffering from coeliac disease, which account for up to 1% of the global population, and non‐coeliac gluten sensitivity that may affect even greater numbers of the population. Codex Alimentarius has published guidelines and limits of gluten in gluten‐free foods, which are applied in Europe, and similar guidelines apply in the rest of the world. The storage proteins present in barley are hordeins. These proteins are broken down and used by the plant as a source of amino acids during germination and growth of the barley embryo. The objective of this study was to extend the germination stage of the malting process and look at the effect on beer hordeins. Standard MEBAK methods were used to develop an extended malting process and produce three different malts, germinated for 3, 5 or 7 days. The quality of malt was assessed and model beers were produced from each malt to test the effect of modification on levels of beer hordeins. Malt germinated for 7 days produced beer 18 mg/kg hordeins corresponding to a reduction of 44% compared with the beer made from malt germinated for 3 days characterized by a hordein content equal to 32 mg/kg. The malting loss was increased during the 7 days of germination but otherwise all malts were of high quality. The results showed that malting conditions have a significant impact on beer hordeins. Copyright © 2018 The Institute of Brewing & Distilling     

Potential of Hull‐less Barley Malt for Use in Malt and Grain Whisky Production

Hull‐less (or husk‐less) barley is possibly one of the most important developments in barley in recent years. This study looked at the potential of hull‐less barley for use by the Scotch whisky industry. By modifying the malting conditions for hull‐less barley, it was possible to provide good alcohol yield as well as significant improvements in processing characteristics. The biochemistry controlling the germination of hull‐less barley was consistent with established knowledge about ‘normal’ hulled barley except that care is needed to ensure the consistency of feedstock, particularly since hull‐less barley may be prone to embryo damage during harvesting in the field. Our results indicated that the new batches of hull‐less barley studied, produced malt that gave much improved mash filtration rates in comparison with previous batches of material. These experiments demonstrated that by changing the malting conditions, to give a much shorter steeping cycle (8 h), it is possible to reduce water usage substantially in the malting industry, since only one ‘wet’ cycle was used, and also reduce germination times since optimum alcohol yield was achieved on day 4 germination rather than day 5 for conventional husked barley. This could save costs in terms of water, energy and time for the malting industry. The study also confirmed the potential of hull‐less barley for providing significant benefits for Scotch whisky distillers, both in terms of higher alcohol yields, and increased throughput, by showing that it is possible to overcome some of the filtration issues that have been previously associated with hull‐less barley. This study indicated that the new material was better suited than previous batches to both malt and grain distilling, both in terms of enzyme development and potential distillery performance, and further showed that viscosity problems associated with grain distillery co‐products can be significantly reduced when using hull‐less barley malt in the grain distillery. These would be substantial potential benefits for the Scotch whisky distilling industry.     

EVALUATION OF MALTING QUALITY IN A BARLEY BREEDING PROGRAMME USE OF α-AMYLASE AND β-GLUCAN LEVLES IN MALT AS PRESELECTION TOOLS

Analysis according to the EBC protocol, immunological determination of a α-amylase and estimation of malt β-glucan using the Calcofluor-FIA method, were used to screen 327 barley breeding lines for malting quality. The results obtained with the α-amylase and β-glucan methods are highly correlated to the important malt quality paramters: extract yield and β-glucan content in the wort. It is recommended that either of the two methods, which are simple to perform are used as prescreening tools in breeding programmes for malting barley.     

Genetic parameters and morpho‐agronomic characterization of barley in the Brazilian Savannah

There is a growing demand for malting barley in the world and the supply relies on introducing the crop into new agricultural regions, such as the Brazilian Savannah. This requires selection for high yield and seed quality, critical factors for the success of commercial production. This study aimed at estimating genetic parameters associated with morpho‐agronomic characterization of 433 preliminarily selected accessions from a worldwide barley collection. The accessions were grown on a limed and fertilized Haplustox soil, using interpolated control experimental design, in the Savannah highlands, in Brazil. High‐magnitude heritability and genetic variation coefficients were found for agronomic traits, allowing the identification of genotypes for crossing schemes to generate high‐yield recombinants. Strong negative correlation between yield and number of days to heading and protein content indicated that selection should be directed at early‐maturity cultivars with desirable malting quality. The method proved efficient and revealed interesting indicators to be considered in barley breeding programmes directed at high‐quality malting production in the tropics. Copyright © 2018 The Institute of Brewing & Distilling     

Application of Ultrasonic Waves as a Priming Technique for Accelerating and Enhancing the Germination of Barley Seed: Optimization of Method by the Taguchi Approach

In this study the effects of different intensities and exposure time of ultrasound on barley seed have been investigated to determine the optimal conditions for accelerating germination. For optimization, the Taguchi approach was used. The germination rates and/or yield of the treated sample seed were compared with those of the untreated seed germinated under normal conditions. The seeds were treated with ultrasonic energy (input power 20–90% of 460W) and were exposed to three time periods ranging from 5 to 15 min. It was found that germination of the treated barley seed was increased about 1.042‐1.065 times compared with that of the untreated seed. The ultrasonic treatment proved to be efficient in reducing the germination period by 30–45%. It was concluded that priming of seeds with ultrasound was effective in improving water uptake and germination. The data presented in this paper suggest that the increase in final germination percentage, together with the reduced germination period in treated seeds, may be due to the action of ultrasound and that it led to an improved hydration process with concurrent shell fragmentation.     

Indigenous Microbial Community of Barley Greatly Influences Grain Germination and Malt Quality

The present study was carried out to investigate the impacts of bacterial and fungal communities on grain germination and on the malting properties of good‐quality two‐row barley. In order to suppress the growth of bacterial and/or fungal communities, various antibiotics were added to the first steeping water of barley. This study was also designed to explore the dynamics of the bacterial community in the malting process after antimicrobial treatments by polymerase chain reaction‐denaturing gradient gel electrophoresis (PCR‐DGGE). The diverse microbial community played an active role in the malting ecosystem. Even previously undescribed bacterial species were found in the malting ecosystem. Suppression of the bacterial community mainly consisting of Gram‐negative bacteria was advantageous with respect to grain germination and wort separation. In addition, more extract was obtained after antibacterial treatments. The fungal community significantly contributed to the production of microbial β‐glucanases and xylanases, and was also involved in proteolysis. An improved understanding of the complex microbial community and its role in malting enables a more controlled process management and the production of high quality malt with tailored properties.