Working fluids for low-temperature heat source

The performance of different working fluids to recover low-temperature heat source is studied. A simple Rankine cycle with subcritical configuration is considered. This work is to screen working fluids based on power production capability and component (heat exchanger and turbine) size requirements. Working fluids considered are R134a, R123, R227ea, R245fa, R290, and n-pentane. Energy balance is carried out to predict operating conditions of the process. Outputs of energy balance are used as input for exergy analysis and components (heat exchanger and turbine) design. The heat exchanger is divided into small intervals so that logarithmic mean temperature difference (LMTD) method is applicable. R227ea gives highest power for heat source temperature range of 80–160 °C and R245fa produces the highest in the range of 160–200 °C. There is optimal pressure where the heat exchanger surface area is minimum. This optimal pressure changes with heat source temperature and working fluid used. The least heat exchanger area required at constant power rating is found when the working fluid is n-pentane. At lower heat source temperature (80 °C), the maximum power output and minimum heat exchanger surface area for different working fluids is comparable.     

Temperature matching method of selecting working fluids for geothermal heat pumps

The fact, that some areas need district heating through heat pumps and at the same time recover residual heat from geothermal water, presents a new working condition: feed water temperature of heat network 80 °C, return water temperature 65 °C; discarded geothermal water temperature 40 °C and its emission standard temperature below 30 °C. But none of known pure refrigerants and mixtures can meet this requirement. The paper introduces a novel approach named temperature-matching method, which provides a direction in selecting high-performance working fluids for further research. It is shown from the results that the mean COPs of binary and ternary mixtures are 4.85 and 4.74 respectively, but that of pure refrigerants is 4.12 under the same ambient condition. This point indicates that temperature matching contributes to energy saving. The novel approach to high-performance working fluids can be conveniently introduced into other working conditions.     

Thermodynamic analysis and performance optimization of organic rankine cycles for the conversion of low‐to‐moderate grade geothermal heat

The present study considers a thermodynamic analysis and performance optimization of geothermal power cycles. The proposed binary‐cycles operate with moderately low temperature and liquid‐dominated geothermal resources in the range of 110°C to 160°C, and cooling air at ambient conditions of 25°C and 101.3 kPa reference temperature and atmospheric pressure, respectively. A thermodynamic optimization process and an irreversibility analysis were performed to maximize the power output while minimizing the overall exergy destruction and improving the First‐law and Second‐law efficiencies of the cycle. Maximum net power output was observed to increase exponentially with the geothermal resource temperature to yield 16–49 kW per unit mass flow rate of the geothermal fluid for the non‐regenerative organic Rankine cycles (ORCs), as compared with 8–34 kW for the regenerative cycles. The cycle First‐law efficiency was determined in the range of 8–15% for the investigated geothermal binary power cycles. Maximum Second‐law efficiency of approximately 56% was achieved by the ORC with an internal heat exchanger. In addition, a performance analysis of selected pure organic fluids such as R123, R152a, isobutane and n‐pentane, with boiling points in the range of ?24°C to 36°C, was conducted under saturation temperature and subcritical pressure operating conditions of the turbine. Organic fluids with higher boiling point temperature, such as n‐pentane, were recommended for non‐regenerative cycles. The regenerative ORCs, however, require organic fluids with lower vapour specific heat capacity (i.e. isobutane) for an optimal operation of the binary‐cycle. Copyright © 2015 John Wiley & Sons, Ltd.     

Comparative analysis of natural and conventional working fluids for use in transcritical Rankine cycle using low‐temperature geothermal source

Theoretical analyses of natural and conventional working fluids‐based transcritical Rankine power cycles driven by low‐temperature geothermal sources have been carried out with the methodology of pinch point analysis using computer models. The regenerator has been introduced and analyzed with a modified methodology considering the considerable variation of specific heat with temperature near the critical state. The evaluations of transcritical Rankine cycles have been performed based on equal thermodynamic mean heat rejection temperature and optimized gas heater pressures at various geothermal source temperature levels ranging from 80 to 120°C. The performances of CO₂, a natural working fluid most commonly used in a transcritical power cycle, have been indicated as baselines. The results obtained show: optimum thermodynamic mean heat injection temperatures of transcritical Rankine cycles are distributed in the range of 60 to 70% of given geothermal source temperature level; optimum gas heater pressures of working fluids considered are lower than baselines; thermal efficiencies and expansion ratios (Exp_r) are higher than baselines while net power output, volume flow rate at turbine inlet (V₁) and heat transfer capacity curves are distributed at both sides of baselines. From thermodynamic and techno‐economic point of view, R125 presents the best performances. It shows 10% higher net power output, 3% lower V₁, 1.0 time higher Exp_r, and 22% reduction of total heat transfer areas compared with baselines given geothermal source temperature of 90°C. With the geothermal source temperature above 100°C, R32 and R143a also show better performances. R170 shows nearly the same performances with baselines except for the higher V₁ value. It also shows that better temperature gliding match between fluids in the gas heater can lead to more net power output. Copyright © 2010 John Wiley & Sons, Ltd.     

基于有机朗肯循环的低温地热制冷系统热力学分析

为有效利用低温地热资源,本文以有机朗肯–蒸汽压缩制冷系统为研究对象,建立了系统的热力学模型,分析比较了分别以R290、R600、R600a、R601、R601a和R1270为工质时的系统性能,并以系统整体COP和每千瓦制冷量所对应的工质流量为关键指标对工质进行了优选。分析结果表明：当地热水温度为60 ~ 90℃,冷凝温度为30 ~ 55℃,蒸发温度为 –15 ~15℃时,R601是系统的最佳工质。当地热水温度为90℃,其余参数为典型工况值时,工质R601所对应的系统性能系数COP为0.49。     

Energy utilisation in a combined geothermal and organic Rankine power cycles

This study involves the design of a single flash cycle which comprises a separator, steam turbine, condenser and pump combined with Organic Rankine Cycle (ORC). The ORC has a three-stage heat exchanger. The mass flow rate of the organic fluid varies depending on the type of organic fluid. The system is heated by geothermal water. The effect of changing the geothermal water temperature [200–260°C] on performance parameters including the power output and overall efficiency has been studied. Four working fluids (n-Butane, Isobutane, R11 and R123) were chosen depending on their properties. The results show that a drop in the source temperature (T₁) by 10% will result in 9.7% and 25.3% drop in overall efficiency and net power output for Isobutane. Also, Isobutane has a drop of 4.2% in both; overall efficiency and net power output for a 10% drop in pressure ratio (r_p). R11 shows the highest overall efficiency and net power output (18.76% and 24.887 MW) respectively at the design point.     

Experimental study on a small‐scale pumpless organic Rankine cycle with R1233zd(E) as working fluid at low temperature heat source

This paper focuses on the novelty pumpless organic Rankine cycle (ORC) and its choice of working fluids. Based on the selection criteria, the refrigerant of R1233zd(E) is firstly chosen and investigated in the pumpless ORC system. In the system, the feed pump is removed, and the refrigerant flows back and forth between two heat exchangers, which act as the evaporator or condenser, respectively. The impacts of the heating water temperature and loads on the system performance are studied to find out the best operating conditions. The low‐grade heat source is simulated by an electric boiler. The temperature of the heat resource ranges from 80°C to 100°C with the interval of 5°C. The temperature of the cooling water inlet is 10°C and is kept constant. The largest average power output is 127 W under the condition of 100°C heating water with nine loads. Because the cycle efficiency with heating steam temperature of 100°C cannot be determined, the highest energy and exergy efficiencies are 3.5% and 17.1%, respectively, for heating water of 95°C with seven loads. The experimental results show that the energy and exergy efficiencies increase with the increase of the heating temperature. The power and current outputs increase when the loads increase under the condition of the constant heating water temperature, whereas the voltage output decreases meanwhile. The generating time increases when the loads increase. This phenomenon is mainly caused by the increasing evaporating pressure and decreasing condensing pressure when the loads increases.     

换热器压降对ORC发电系统的影响

在考虑换热器压降及散热损失的情况下建立中低温地热驱动的有机朗肯循环(ORC)发电系统模型并通过500 kW示范工程进行验证。模型选取5种有机工质,研究换热器压降在不同热源温度、蒸发温度和冷凝温度下对系统性能的影响。研究结果表明随着热源温度以及蒸发温度的升高,压降对系统净发电量以及净发电效率的影响逐渐降低,但随着冷凝温度的升高,压降对系统净发电量的影响逐渐升高。其中,采用R227ea的系统受换热器压降影响最小,采用R123的系统受影响最大。     

R290热泵供热换热器的节能性能研究

通过建立R290热泵供热换热器模型,对R290供热换热器的总传热系数进行计算,得出增大R290的质量流速,减小换热管的直径,降低冷凝饱和温度,可增加总传热系数,减少供热换热器尺寸,节约金属材料。通过对R290冷凝流动过程的压降计算,得到随着换热管内径、换热管长、R290质量流量和冷凝温度的变化,沿程阻力压降的变化最大,而局部阻力压力降和加速度阻力压降的变化较小。应从系统运行性能和加工成本等方面综合考虑,优化选择合适的管径、管长和R290质量流量,以节约能源,保护环境。     

低温地热发电有机朗肯循环的优化

采用(火用)分析方法及PR状态方程,建立了低温地热发电有机朗肯循环的工质优选及主要参数优化热力学方法.比较计算了以10种干流体有机工质为循环工质的低温地热发电有机朗肯循环的输出功率、(火用)效率及其余主要热力性能.结果表明,低温地热发电有机朗肯循环的性能极大地受工质的物性及蒸发温度的影响.总体来看,随着工质临界温度的升...     

Optimum design criteria for an Organic Rankine cycle using low-temperature geothermal heat sources

A cost-effective optimum design criterion for Organic Rankine power cycles utilizing low-temperature geothermal heat sources is presented. The ratio of the total heat exchanger area to net power output is used as the objective function and was optimized using the steepest descent method. Evaporation and condensation temperatures, geothermal and cooling water velocities are varied in the optimization method. The optimum cycle performance is evaluated and compared for working fluids that include ammonia, HCFC123, n-Pentane and PF5050. The optimization method converges to a unique solution for specific values of evaporation and condensation temperatures and geothermal and cooling water velocities. The choice of working fluid can be greatly affect the objective function which is a measure of power plant cost and in some instances the difference could be more than twice. Ammonia has minimum objective function and maximum geothermal water utilization, but not necessarily maximum cycle efficiency. Exergy analysis shows that efficiency of the ammonia cycle has been largely compromised in the optimization process than that of other working fluids. The fluids, HCFC 123 and n-Pentane, have better performance than PF 5050, although the latter has most preferable physical and chemical characteristics compared to other fluids considered.     

Choice of vapour-compression heat pump working fluids

The paper presents a comparative thermodynamic analysis of seven candidate vapour-compression heat pump working fluids, namely R-11, R-12B1, R-21, R-113, R-114, R-142b and R-216. The basis for evaluation is the temperature-boost/pressure-penalty ratio and the heat of vaporization. Four of the above refrigerants are covered under the Montreal Protocol. It is observed that R-21 and R-216 are effective alternatives for low grade heat recovery and R-142b for comfort heating. The fluids are compared for ideal operating temperature limits of each refrigerant as well as a fixed range of 30 to 100°C.     

Performance of a solar air composite heat source heat pump system

For the shortcoming of air source heat pump in heating condition, a composite heat exchanger was designed which integrates fin tube and tube heat exchanger, and it can achieve synchronous and composite heat exchange in one heat exchanger between working fluids, gaseous and liquid heat source. With the above composite heat exchanger as the core component, the Solar Air Composite Heat Source Heat Pump System (SACHP) was developed which has three working modes, including single solar heat source mode, single air heat source mode and solar air dual heat sources mode. A SACHP experiment table was established and conducted a comprehensive experimental study of three working modes of this system in the standard enthalpy difference laboratory. The results show that when the ambient temperature was −15 °C, compared to the single air heat source mode, the dual heat source mode increased 62% in heat capacity and 59% in COP; when the temperature difference of combined heat transfer was 5 °C, compared to the single air heat source mode, the dual heat source mode increased 51% in heat capacity and 49% in COP. Experimental results demonstrate that the application of the solar air composite heat pump technology can accelerate the application process of the solar heat pump in air conditioners for buildings.     

Thermodynamic analysis of a new double-pressure condensation power generation system recovering LNG cold energy for hydrogen production

Cold energy during the LNG regasification process is usually applied for power generation, but the electricity demand varies with the time. Therefore, a thought that transforming electrical energy into hydrogen energy by PEM electrolyzer is put forward to adjust the adaptability of power output to electricity demand. This paper proposes a new double-pressure condensation Rankine cycle integrated with PEM electrolyzer for hydrogen production. In this system, seawater is used as the heat source, and binary mixed working fluids are applied. Meanwhile, multi-stream heat exchanger is introduced to improve the irreversibility of heat transfer between LNG and working fluid. The key system parameters, including seawater temperature, the first-stage condensation temperature, the second-stage condensation temperature, and outlet temperature of LNG, are studied to clarify their effects on net power generation, hydrogen production rate and energy efficiency. Furthermore, the hydrogen production rate is as the objective function, these parameters are optimized by genetic algorithm. Results show that seawater temperature has positive impact on the net power output and hydrogen production rate. The first-stage condensation temperature, the second-stage condensation temperature, and outlet temperature of LNG have diverse effects on the system performance. Under the optimal working conditions, when the LNG regasification pressure are 600, 2500, 3000 and 7000 kPa, the increasing rate for optimized net power output, hydrogen production rate and energy efficiency are more than 11.68%, 11.67% and 8.88%, respectively. The cost of hydrogen production with the proposed system varies from 1.93 $/kg H2 to 2.88 $/kg H2 when LNG regasification pressure changes from 600 kPa to 7000 kPa.     

Predicting Methods for Flow Boiling Heat Transfer of a Non-Azeotropic Mixture Inside a Single Microchannel

At this time, a widely accepted model that can predict flow boiling heat transfer in microchannels with different fluids, geometries, and operative conditions is still missing. Depending on the working fluid, a predicting correlation can lead to accurate estimation or give rise to errors up to 50% and higher. The situation is further complicated when the working fluid is a zeotropic mixture of two components, due to the additional mass transfer resistance that must be estimated. In the recent years much attention has been paid to the possible use of fluorinated propene isomers in substitution for high-global-warming-potential refrigerants. The available hydrofluoroolefins cannot cover all the air-conditioning, heat pump, and refrigeration applications when used as pure fluids because their thermodynamic properties are not suitable for all the operating conditions, and therefore some solutions may be found using blends of refrigerants, to satisfy the demand for a wide range of working conditions. The adoption of new mixtures poses the problem of how to extend the correlations developed for pure fluids to the case of flow boiling of mixtures in microchannels. In this work, a mixture of R1234ze(E) and R32 (0.5/0.5 by mass) has been considered: The local heat transfer coefficient during flow boiling of this mixture in a single microchannel with 0.96 mm diameter has been measured at a pressure of 14 bar, which corresponds to a bubble temperature of around 26°C. This flow boiling database, encompassing more than 300 experimental points at different values of mass velocity, heat flux, and vapor quality, is compared with available correlations in the literature. The introduction of a correction to account for the additional mass transfer resistance is discussed, and such correction is found to be necessary and proper to provide a correct sizing of the evaporator.     

Heat pump assisted distillation. IX: Acceptance trials on a system for separating ethanol and water

An experimental study has been carried out on a continuously operated pilot fractional distillation column equipped with an external heat pump. The distillation column was a 153 mm diameter stainless steel unit containing fourty-four sieve plates. An ethanol-water mixture was fed to the column and the heat pump working fluid was R114. The actual coefficient of performance (COP)_A of the heat pump increased with an increase in the mass flow rate of the working fluid. A maximum value of 4.5 was obtained with a gross temperature lift of 45°C. The performance of two reciprocating compressors was compared. A heat pump effectiveness factor of 0.8 was achieved. A maximum relative contribution of the heat pump of 65 per cent was obtained with minimum temporary insulation. With good insulation it is estimated that the relative contribution of the heat pump should exceed 80 per cent at the design feed rate. No control problems were encountered in the experiments.     

Heat pump assisted distillation. IV: An experimental comparison of R114 and R11 as the working fluid in an external heat pump

An experimental study has been carried out on a continuously operated pilot fractional distillation column equipped with an external heat pump. The distillation column was a 15 cm internal diameter glass unit containing eleven single bubble cap plates. A methanol-water mixture was fed to the column. After operating the heat pumps with R114 as the working fluid, further experiments have been conducted with R11 as the working fluid. Plots of pressure against enthalpy, condensation pressure and latent heat of vaporization against condensation temperature and theoretical Rankine coefficient of performance against gross temperature lift and condensation temperature are presented for both R114 and R11. R11 has correspondingly higher theoretical Rankine coefficients of performance than R114. The experiments show that the actual coefficients are also higher for R11 than for R114. A maximum actual coefficient of performance of 5.3 was obtained using R11 as the working fluid with a gross temperature lift of 38.4°C. The experimental data for R11 were found to be reproducible during operation over a number of weeks. This showed that the relative thermal instability of R11 compared to R114 had not apparently affected the performance of the system.     

Performance investigation of the heat pump and power generation integration system

A novel heat pump and power generation integration system (HPPGIS) using solar energy as a low temperature heat source was presented in this study. This system could be operated in both an organic Rankine cycle power generation (ORC‐PG) mode and a reverse Carnot cycle heat pump (RCC‐HP) mode. Compared with a single heat pump and power generation system, this system improved the utilization efficiency of solar energy, thus showing potential for the generation of economic benefits. Contrastive analyses of different working fluids using ORC‐PG and RCC‐HP systems were conducted first, leading to the selection of R142b and R245fa as optimal fluids. Then, an experimental investigation of the system was carried out under different conditions. A heat pump and ORC system model was proposed and validated by comparing experimental and simulated values. The experimental results indicated that the HPPGIS had good feasibility and stability in both modes. In the ORC‐PG mode, HPPGIS had a power output of 1.29 kW and a thermal efficiency of 4.71% when the water inlet temperature of the evaporator was 90.03°C. In the RCC‐HP mode, HPPGIS had a COP of 3.16 and a heat capacity of 33.24 kW when the water outlet temperature of the condenser was 106.23°C.     

Performance comparison and parametric optimization of subcritical Organic Rankine Cycle (ORC) and transcritical power cycle system for low-temperature geothermal power generation

Organic Rankine Cycle (ORC) is a promising technology for converting the low-grade energy to electricity. This paper presents an investigation on the parameter optimization and performance comparison of the fluids in subcritical ORC and transcritical power cycle in low-temperature (i.e. 80–100 °C) binary geothermal power system. The optimization procedure was conducted with a simulation program written in Matlab using five indicators: thermal efficiency, exergy efficiency, recovery efficiency, heat exchanger area per unit power output (APR) and the levelized energy cost (LEC). With the given heat source and heat sink conditions, performances of the working fluids were evaluated and compared under their optimized internal operation parameters. The optimum cycle design and the corresponding operation parameters were provided simultaneously. The results indicate that the choice of working fluid varies the objective function and the value of the optimized operation parameters are not all the same for different indicators. R123 in subcritical ORC system yields the highest thermal efficiency and exergy efficiency of 11.1% and 54.1%, respectively. Although the thermal efficiency and exergy efficiency of R125 in transcritical cycle is 46.4% and 20% lower than that of R123 in subcritical ORC, it provides 20.7% larger recovery efficiency. And the LEC value is relatively low. Moreover, 22032L petroleum is saved and 74,019 kg CO₂ is reduced per year when the LEC value is used as the objective function. In conclusion, R125 in transcritical power cycle shows excellent economic and environmental performance and can maximize utilization of the geothermal. It is preferable for the low-temperature geothermal ORC system. R41 also exhibits favorable performance except for its flammability.     

变温热源地热热泵系统的可用能分析

地热能作为一种新能源已成为许多国家的研究重点，如何提高地热能的利用率是其重要的研究方向，而热泵又是其中一项关键技术。本文针对地热热泵系统的变温热源，从减小可用能损失的角度进行了详尽的理论分析。首先，对该地热热泵系统中的各个主要部件进行了可用能分析，发现和能损失情况均与循环工质的性能有关；其次，在实际工况下比较了纯工质和非共沸混合工质的可用能损失情况；最终提出了几种有可能应用于实际地热热泵工况下的循环工质。