Biotrickling filtration of air contaminated with ethanol

A biotrickling filter (BTF) for treating high ethanol loads was operated for one year and the effect of operating conditions was studied. The BTF was operated in a range of ethanol inlet concentrations of 0.2–15.0 g m^?3 and at three different residence times (30, 65 and 130 s). The experiments show that removal efficiency decreased with increasing ethanol inlet concentration and decreasing air residence time. Removal efficiency varied in the range of 60–100%. A maximum elimination capacity of 970 g m^?3 h^?1 was obtained for an inlet load of 1610 g m^?3 h^?1. At a constant residence time, the carbon dioxide (CO₂) production rate varied with ethanol inlet concentration. BTF presented the maximum CO₂ production rate in the range of inlet concentration of 3.0–7.0 g m^?3. Two strategies for controlling biomass accumulation were applied: one consisted in periodical washing; the other combined periodical washing with nutrient starvation by consuming less water and energy. Both strategies led to maintaining the BTF stable, with high adaptability and reproducibility. Copyright © 2007 Society of Chemical Industry     

Removal of dimethyl sulfide in a thermophilic membrane bioreactor

BACKGROUND: Several sources such as the paper and pulp industry and waste treatment plants emit waste gases containing volatile organic sulfur compounds at elevated temperature. Since cooling the hot gases increases the operational cost of biological reactors, application of thermophilic microorganisms could be a cost‐effective solution. The objectives of this study were to investigate the possibility of removal of dimethyl sulfide from waste gases under thermophilic conditions (52 °C) in a membrane bioreactor and to examine the long‐term stability of the reactor at elevated temperature. The effects of operating conditions such as gas residence time, nutrient supply, temperature decrease and short‐term shutdown on elimination capacity were investigated. RESULTS: A maximum elimination capacity of 54 g m^?3 h^?1 (0.108 g m^?2 h^?1) was obtained at a mass loading rate of 64 g m^?3 h^?1 (0.128 g m^?2 h^?1) with a removal efficiency of 84% at a gas residence time of 24 s. The long‐term operation of the thermophilic membrane bioreactor was followed for 9 months. Although the removal efficiency decreased to 50% after 3 months of continuous operation, it recovered (>96%) after the excess biomass was removed by applying high‐velocity liquid recirculation. CONCLUSION: This study demonstrated that the dimethyl sulfide removal is possible in a thermophilic membrane bioreactor with an elimination capacity of 54 g m^?3 h^?1 (0.108 g m^?2 h^?1) at a gas residence time of 24 s. Copyright © 2008 Society of Chemical Industry     

Continuous ethanol fermentation in a closed‐circulating system using an immobilized cell coupled with PDMS membrane pervaporation

BACKGROUND: A closed‐circulating system for ethanol fermentation was constructed by coupling a cell‐immobilized bed fermentor with pervaporation using a composite PDMS membrane. A continuous fermentation experiment was carried out for about 250 h in the system at 28 °C. RESULTS: The cell density in the immobilized bed was up to 1.76 × 10¹⁰ cells g^?1 gel. The ethanol concentration in the broth was maintained at about 43 g L^?1. The glucose utilization and ethanol productivity were 23.26 g L^?1 h^?1 and 9.6 g L^?1 h^?1, respectively. The total flux and the ethanol flux through the membrane pervaporation unit varied in the range 300–690 g m^?2 h^?1 and 61–190 g m^?2 h^?1, respectively. The average ethanol concentration in the permeate was 23.1% (wt%). The carbon recovery efficiency was 86.8% (wt%), determined by calculating the carbon balance kinetics. The effect of ethanol concentration in the broth on the ethanol productivity was analyzed by modeling product formation kinetics of the system. CONCLUSIONS: Compared with the traditional free cell fermentation system and packed bed fermentation system, the closed‐circulating system has the promising features of higher glucose utilization and ethanol productivity, and cleaner production. Copyright © 2010 Society of Chemical Industry     

Cichoric acid production from hairy root cultures of Echinacea purpurea grown in a modified airlift bioreactor

BACKGROUND: Hairy root cultures of Echinacea offer great potential for the production of valuable cichoric acid, but scale‐up of the culture in the bioreactor represents a big challenge. Therefore, there is great interest in developing a suitable bioreactor for hairy root culture of Echinacea and novel bioprocessing strategies for intensifying cichoric acid production. RESULTS: Homogenous distribution of inoculum roots and high cichoric acid production were observed in a bioreactor modified by installing a mesh draught tube with an average pore size 700 µm, slightly larger than the hairy root, about 500 µm. Improved root growth and cichoric acid production were improved by increasing the aeration rate from 0.002 m³ h^?1 to 0.012 m³ h^?1. The hairy root cultures in the modified bioreactor exposed once to 6 min of ultrasound treatment at day 20 gave the highest biomass accumulation of 12.8 ± 0.3 g L^?1, which resulted in the maximum cichoric acid production of 178.2 ± 4.9 mg L^?1 at day 30. CONCLUSION: The present work demonstrated the effectiveness of hairy root culture in a modified airlift bioreactor. The biomass distribution remained homogenous in the modified airlift bioreactor, and the cichoric acid production was improved owing to the even root growth at optimal air flow rate. An interesting finding of this investigation was that ultrasound stimulated root growth and cichoric acid production considerably in the modified airlift bioreactor. Copyright © 2009 Society of Chemical Industry     

Elimination of chlorobenzene vapors from air in a compost‐based biofilter

In this work, the removal of monochlorobenzene (CB) vapors from air was studied, for the first time, in a non‐inoculated, laboratory‐scale, aerobic biofilter. The influence of three parameters on the bioprocess has been evaluated: the rate of nitrogen supplied to the bed, the inlet concentration of CB, and the flow rate. The CB inlet concentration was varied between 0.3 and 3.2 g m^?3, at a constant flow rate of 1.0 m³ h^?1. Removal rates of greater than 90% were achieved for CB inlet concentrations of up to 1.2 g m^?3. Then the flow rate was varied from 0.5 to 3.0 m³ h^?1 with a constant inlet concentration (1.2 g m^?3). Maximum elimination capacities (70 g m^?3 h^?1) were reached for contact times of greater than 60 s. The study of varying flow rates also permitted evaluation of a first order macrokinetic constant (1.1 × 10^?2 s^?1) for the CB biodegradation. Finally, the optimum nitrogen input value was found to lie between 0.3 and 0.4 g N h^?1 and gave rise to elimination capacities as high as 70 g m^?3 h^?1 for an inlet load of near 80 g m^?3 h^?1. Copyright © 2003 Society of Chemical Industry     

Oxidation of ethanol vapors in a spiral bioreactor

A fixed film spiral bioreactor containing immobilized activated sludge microorganisms has been used to degrade ethanol vapors. The effect of air flow rate, and ethanol feed concentration on elimination capacity has been investigated. Air flow rate is varied in the range from 2?34 to 40?0 dm³ min^?1. Ethanol feed concentration is varied in the range from 600 to 7000 ppmv. In the concentration range studied, the elimination capacity increased proportionately with an increase in feed concentration. However, the elimination capacity decreased significantly at flow rates greater than 20 dm³ min^?1 owing to insulfficient residence time. The maximum elimination capacity observed was 185 g ethanol h^?1 m^?3 of reactor volume. Critical ethanol loading, defined as the maximum loading to achieve greater than 99% elimination at various residence times have been determined. These data are extremely useful in designing bioreactor for large scale applications.     

Effect of surfactants and biomass on the gas/liquid mass transfer in an aqueous‐silicone oil two‐phase partitioning bioreactor using Rhodococcus erythropolis T902.1 to remove VOCs from gaseous effluents

BACKGROUND: The two‐phase partitioning bioreactor (TPPB) has become a new strategy for waste gas treatment. However, the impact of biomass and surfactants on gas/liquid (G/L) mass transfer needs to be better evaluated because the effects on the mass transfer coefficient K_L and the interfacial area a, respectively, remains misunderstood. RESULTS: This study showed that, first, the surfactant extract produced by Rhodococcus erythropolis reduced the surface hydrophobicity of the biomass. Secondly, an optimal concentration appeared to exist for both components, respectively 0.5 g L^?1 and 0.7 g L^?1 for biomass (B) and surfactant extract (SE) when the global mass transfer coefficient (K_La) of oxygen was measured in a silicone oil/water TPPB. However, the combination of B and SE was found to induce a negative synergism. In particular, SE improved the interfacial area a by increasing the bubble diameter, while B reduced it as soon as a concentration of 1 g L^?1 was exceeded. In contrast, the SE acted negatively on the K_L, while B improved it overall. CONCLUSION: Better consideration is needed of the effect of biotic components in order to understand the phenomenon of G/L mass transfer in a TPPB. The behaviour of biomass growth and surfactants may strongly influence the mathematical models proposed in the literature. Copyright © 2009 Society of Chemical Industry     

Continuous production of poly‐β‐hydroxybutyrate by high‐cell‐density cultivation of Wautersia eutropha

BACKGROUND: Poly‐β‐hydroxybutyrate (PHB) accumulation is triggered by limitation of a nutrient other than carbon. The production cost of PHB is very high. In order to reduce this cost, continuous cultivation for the accumulation of PHB was investigated. The culture was first allowed to grow under fed‐batch conditions to yield a significant increase in biomass and PHB accumulation. Thereafter this high‐cell‐density biomass containing PHB was allowed to grow and maintained under conditions of continuous cultivation so that the overall process could be simplified and economised. RESULTS: For continuous cultivation a medium containing 90 g L^?1 fructose and 2.5 g L^?1 nitrogen (as urea) was fed continuously at a dilution rate of 0.1 h^?1. A steady state biomass of 27.7 g L^?1 with a PHB concentration of 5.5 g L^?1 was established in the bioreactor. This resulted in a continuous PHB productivity of 0.55 g L^?1 h^?1. CONCLUSION: The experiments have resulted in the development of a novel production technology involving the integration of batch, fed‐batch and continuous processes. At the same time the production of PHB under continuous cultivation increases the overall industrial importance of the system. Copyright © 2008 Society of Chemical Industry     

Model for a solid‐liquid airlift two‐phase partitioning bioscrubber for the treatment of BTEX

BACKGROUND: Airlift solid–liquid two‐phase partitioning bioreactors (SL‐TPPBs) have been shown to be effective for the treatment of gas streams containing benzene, toluene, ethylbenzene and o‐xylene (BTEX). The airlift SL‐TPPB is a low‐energy system that utilizes a sequestering phase of solid silicone rubber beads (10%v/v) that will uptake and release large amounts of BTEX in order to maintain equilibrium conditions within the system. This increases mass transfer from the gas phase during dynamic loading periods and improves degradation performance. This study discusses the development and analysis of a steady‐state, tanks‐in‐series mathematical model, arising from mass balances on BTEX and oxygen in the gas, aqueous and polymer phases to predict the performance of the airlift SL‐TPPB over various gas flow rates and BTEX loadings. RESULTS: An estimability analysis on model parameters determined that the parameters to which model output is most sensitive are those that affect biological activity, which were targeted for estimation. The developed tanks‐in‐series model was able to predict the removal of BTEX components and dissolved oxygen concentrations over various inlet loadings (20, 60 and 100 mg L^?1 h^?1) and gas flow rates (2,3 and 4 L min^?1) that resulted in a range of system performance from effective BTEX treatment to oxygen limiting conditions. CONCLUSIONS: The model developed, with estimated parameters, provides a valuable tool to determine operating conditions that will result in favourable performance of the airlift SL‐TPPB. Copyright © 2009 Society of Chemical Industry     

Conversions of olive mill wastewater‐based media by Saccharomyces cerevisiae through sterile and non‐sterile bioprocesses

BACKGROUND: Olive mill wastewaters (OMWs) are an important residue and several methods have been proposed for their treatment. RESULTS: Remarkable decolorization (~63%) and phenol removal (~34% w/w) from OMW was achieved. In glucose‐based flask sterile cultures, enrichment with OMWs increased ethanol and biomass production compared with cultures without OMWs added. Flask sterile and un‐sterilized cultures demonstrated similar kinetic results. Batch‐bioreactor trials performed showed higher ethanol and lower biomass quantities compared with the respective shake‐flask experiments, while cultures used under un‐sterilized conditions revealed equivalent results to the sterile ones. In non‐sterile bioreactor cultures, OMWs addition enhanced biomass production in comparison with culture with no OMWs added, whereas ethanol biosynthesis was not affected. The maximum ethanol quantity achieved was 52 g L^?1 (conversion yield per sugar consumed of 0.46 g g^?1) in a batch bioreactor non‐sterilized trial with OMW–glucose enriched medium used as substrate, that presented initial reducing sugars concentration at ~115 g L^?1. Fatty acid analysis of cellular lipids demonstrated that in OMW‐based media, cellular lipids containing increased concentrations of oleic and linoleic acid were produced in comparison with cultures with no OMWs added. CONCLUSIONS: S. cerevisiae simultaneously produced bio‐ethanol and biomass and detoxified OMWs, under non‐sterile conditions. © 2012 Society of Chemical Industry     

Performance of different immobilized‐cell systems to efficiently produce ethanol from whey: fluidized batch,packed‐bed and fluidized continuous bioreactors

BACKGROUND: The bioconversion of whey into ethanol by immobilized Kluyveromyces marxianus in packed‐bed and fluidized bioreactors is described. Both batch and continuous cultures were analyzed using three different strains of K. marxianus and the effect of the operating mode, temperature, and dilution rates (D) were investigated. RESULTS: All immobilized strains of K. marxianus (CBS 6556, CCT 4086, and CCT 2653) produced similar high yields of ethanol (0.44 ± 0.01 g EtOH g^?1 sugar). Significant variations of conversion efficiencies (66.1 to 83.3%) and ethanol productivities (0.78 to 0.96 g L^?1 h^?1) were observed in the experiments with strain K. marxianus CBS 6556 at different temperatures. High yields of ethanol were obtained in fluidized and packed‐bed bioreactors continuous cultures at different D (0.1 to 0.3 h^?1), with the highest productivity (3.5 g L^?1 h^?1) observed for D = 0.3 h^?1 in the fluidized bioreactor (87% of the maximal theoretical conversion), whereas the highest ethanol concentration in the streaming effluent (28 g L^?1) was obtained for D = 0.1 h^?1. Electronic micrographs of the gel beads showed efficient cell immobilization. CONCLUSION: Batch and continuous cultivations of immobilized K. marxianus in fluidized and packed‐bed bioreactors enable high yields and productivities of ethanol from whey. Copyright © 2012 Society of Chemical Industry     

Modified Photobioreactor for Biofixation of Carbon Dioxide by Chlorella vulgaris at Different Light Intensities

The performance of a modified bioreactor inside a light enclosure for carbon dioxide biofixation by Chlorella vulgaris was investigated. The influence of different light intensities on the CO₂ biofixation and biomass production rates was evaluated. The results showed that the photon flux available to the microalgal cultures can be a key issue in optimizing the microalgae photobioreactor performance, particularly at high cell concentrations. Although the optimal pH values for C. vulgaris are in the range of 6–8, cell growth can take place even at pH 4 and 10. Batch microalgae cultivation in the photobioreactor was used to investigate the effect of different light intensities. The maximum biomass concentration of 1.83 g L^?1 was obtained at a light intensity of 100 μmol m^?2s^?1 and under aeration with 2 L min^?1 of 2 % CO₂‐enriched air.     

Bio‐oxidation of ferrous ions by Acidithioobacillus ferrooxidans in a monolithic bioreactor

BACKGROUND: The bio‐oxidation of ferrous iron is a potential industrial process in the regeneration of ferric iron and the removal of H₂S in combustible gases. Bio‐oxidation of ferrous iron may be an alternative method of producing ferric sulfate, which is a reagent used for removal of H₂S from biogas, tail gas and in the pulp and paper industry. For practical use of this process, this study evaluated the optimal pH and initial ferric concentration. pH control looks like a key factor as it acts both on growth rate and on solubility of materials in the system. RESULTS: Process variables such as pH and amount of initial ferrous ions on oxidation by A. ferrooxidans and the effects of process variables dilution rate, initial concentrations of ferrous on oxidation of ferrous sulfate in the packed bed bioreactor were investigated. The optimum range of pH for the maximum growth of cells and effective bio‐oxidation of ferrous sulfate varied from 1.4 to 1.8. The maximum bio‐oxidation rate achieved was 0.3 g L^?1 h^?1 in a culture initially containing 19.5 g L^?1 Fe²⁺ in the batch system. A maximum Fe²⁺ oxidation rate of 6.7 g L^?1 h^?1 was achieved at the dilution rate of 2 h^?1, while no obvious precipitate was detected in the bioreactor. All experiments were carried out in shake flasks at 30 °C. CONCLUSION: The monolithic particles investigated in this study were found to be very suitable material for A. ferrooxidans immobilization for ferrous oxidation mainly because of its advantages over other commonly used substrates. In the monolithic bioreactor, the bio‐oxidation rate was 6.7 g L^?1 h^?1 and 7 g L^?1 h^?1 for 3.5 g L^?1 and 6 g L^?1 of initial ferrous concentration, respectively. For higher initial concentrations 16 g L^?1 and 21.3 g L^?1, bio‐oxidation rate were 0.9 g L^?1 h^?1 and 0.55 g L^?1 h^?1, respectively. Copyright © 2008 Society of Chemical Industry     

Potential fuel oils from the microalga Choricystis minor

BACKGROUND: Continuous culture of the freshwater microalga Choricystis minor was investigated for possible use in producing lipid feedstock for making biofuels. The effects of temperature (10–30 °C) and dilution rate (0.005–0.017 h^?1) on lipid productivity in a nutrient sufficient medium in a 4 L stirred tank bioreactor under continuous illumination at an incident irradiance level of 550 µE · m^?2s^?1 and a controlled pH of 6 under carbon dioxide supplemented conditions are reported. RESULTS: The maximum lipid productivity was 82 mg L^?1 d^?1 at 25 °C and a dilution rate of 0.014 h^?1. Lipid contents of the biomass were 21.3 ± 1.7 g per 100 g of dry biomass, irrespective of the culture temperature and dilution rate. After the biomass had been grown in nutrient sufficient conditions in continuous culture, it was recovered and subjected to various postharvest treatments. With the best postharvest treatment, the neutral lipid contents of the algal biomass were raised ～6‐fold relative to untreated biomass. CONCLUSION: At 82 mg L^?1 d^?1, or 21 000 L ha^?1 year^?1, the lipid productivity of C. minor was nearly four times the lipid productivity of oil palm, a highly productive crop. Therefore, C. minor is potentially a good source of renewable lipid feedstock for biofuels. Copyright © 2009 Society of Chemical Industry     

Influence of nitrogen on the degradation of toluene in a compost‐based biofilter

Two identical laboratory‐scale bioreactors were operated simultaneously, each treating an input air flow rate of 1 m³ h^?1. The biofilters consisted of multi‐stage columns, each stage packed with a compost‐based filtering material, which was not previously inoculated. The toluene inlet concentration was fixed at 1.5 g m^?3 of air. Apart from the necessary carbon, the elements nitrogen, phosphorus, sulfur, potassium and other micro‐elements are also essential for microbial metabolism. These were distributed throughout the filter bed material by periodic ‘irrigations’ with various test nutrient solutions. The performance of each biofilter was quantified by determining its toluene removal efficiency, and elimination capacity. Nutrient solution nitrogen levels were varied from 0 to 6.0 g dm^?3, which led to elimination capacities of up to 50 g m^?3 h^?1 being obtained for a toluene inlet load of 80 g m^?3 h^?1. A theoretical analysis also confirmed that the optimum nitrogen solution concentration lays in the range 4.0–6.0 g dm^?3. Validation of the irrigation mode was achieved by watering each biofilter stage individually. Vertical stage‐by‐stage stratification of the biofilter performance was not detected, ie each filter bed section removed the same amount of pollutant, the elimination capacity per stage being about 16 g m^?3 h^?1 per section of column. © 2001 Society of Chemical Industry     

Experimental and neural model analysis of styrene removal from polluted air in a biofilter

BACKGROUND: Biofilters are efficient systems for treating malodorous emissions. The mechanism involved during pollutant transfer and subsequent biotransformation within a biofilm is a complex process. The use of artificial neural networks to model the performance of biofilters using easily measurable state variables appears to be an effective alternative to conventional phenomenological modelling. RESULTS: An artificial neural network model was used to predict the extent of styrene removal in a perlite‐biofilter inoculated with a mixed microbial culture. After a 43 day biofilter acclimation period, styrene removal experiments were carried out by subjecting the bioreactor to different flow rates (0.15–0.9 m³ h^?1) and concentrations (0.5–17.2 g m^?3), that correspond to inlet loading rates up to 1390 g m^?3 h^?1. During the different phases of continuous biofilter operation, greater than 92% styrene removal was achievable for loading rates up to 250 g m^?3 h^?1. A back propagation neural network algorithm was applied to model and predict the removal efficiency (%) of this process using inlet concentration (g m^?3) and unit flow (h^?1) as input variables. The data points were divided into training (115 × 3) and testing set (42 × 3). The most reliable condition for the network was selected by a trial and error approach and by estimating the determination coefficient (R²) value (0.98) achieved during prediction of the testing set. CONCLUSION: The results showed that a simple neural network based model with a topology of 2–4–1 was able to efficiently predict the styrene removal performance in the biofilter. Through sensitivity analysis, the most influential input parameter affecting styrene removal was ascertained to be the flow rate. Copyright © 2009 Society of Chemical Industry     

A Study of the Biofiltration of High‐Loads of Toluene in Air: Carbon and Water Balances,Temperature Changes and Nitrogen Effect

Biodegradable atmospheric pollutants, released at low to moderate concentrations, can be removed by biofiltration. In this work, a laboratory‐scale compost‐based biofilter has been evaluated for the removal of high levels of toluene in air (～ 4.0 g.m^?3). By applying a variable nitrogen input in the irrigation solution, it was shown that the biodegradation extent can be controlled through the nutrient supply. The maximum elimination capacity achieved was 135 g.m^?3.h^?1, for a N‐concentration of 3.0 g of N.L^?1. A quantitative analysis of the bioreaction aspects (stoichiometry, temperature) led to the determination of the water flow rates associated with the toluene oxidation. Thus, it was estimated that some 530 to 800 g of water.day^?1 were lost at the bioreactor outlet, but were balanced by the irrigation system.     

Study on preparation and properties of PVA‐SA‐PHB‐AC composite carrier for microorganism immobilization

Polyvinyl alcohol(PVA) bead crosslinked with boric acid has been widely utilized as a microorganism immobilization carrier. However, it has some disadvantages such as drastic cell viability loss, small adsorption capacity and mass transfer limitation. To improve upon these drawbacks, a new method to prepare PVA composite pieces with the addition of activated carbon (AC) and poly‐3‐hydroxybutyrate(PHB) was explored through a combination of freezing/thawing and the boric acid method and by using Tween‐80 to improve the mass transfer performance of hydrophobic organics. m‐Cresol and pyrene were used as representative compounds with benzene ring structures to model hydrophilic and hydrophobic organics in order to test the performance of PVA pieces. The results showed that, compared with the boric acid method alone, a combination of freezing/thawing and the boric acid method led to a decrease in total organic carbon(TOC) loss from 0.315 g g^?1 to 0.033 g g^?1 and increased the oxygen uptake rate(OUR) of microorganisms from 0.03 mg L^?1·min^?1 to 0.22 mg L^?1 min^?1. The m‐cresol equilibrium adsorption amount of the PVA‐SA(sodium alginate)‐PHB‐AC piece was 2.80 times that of the PVA‐SA piece. The diffusion coefficient of pyrene in the PVA‐SA‐PHB‐AC piece increased from 0.53×10^?9 m² min^?1 to 2.30×10^?9 m² min^?1 with increasing concentrations of Tween‐80 from 1000 mg L^?1 to 5000 mg L^?1. The PVA‐SA‐PHB‐AC composite carrier demonstrated great scope for immobilizing microorganisms for practical wastewater bio‐treatment. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39837.     

Kinetic study on ethanol production using Saccharomyces cerevisiae ITV‐01 yeast isolated from sugar cane molasses

BACKGROUND: Bio‐ethanol production from renewable sources, such as sugar cane, makes it a biofuel that is both renewable and environmentally friendly. One of the strategies to reduce production costs and to make ethanol fuel economically competitive with fossil fuels could be the use of wild yeast with osmotolerance, ethanol resistance and low nutritional requirements. The aim of this work was to investigate the kinetics of ethanol fermentation using Saccharomyces cerevisiae ITV‐01 yeast strain in a batch system at different glucose and ethanol concentrations, pH values and temperature in order to determine the optimum fermentation conditions. RESULTS: This strain showed osmotolerance (its specific growth rate (µ_max) remained unchanged at glucose concentrations between 100 and 200 g L^?1) as well as ethanol resistance (it was able to grow at 10% v/v ethanol). Activation energy (Ea) and Q₁₀ values calculated at temperatures between 27 and 39 °C, pH 3.5, was 15.6 kcal mol^?1 (with a pre‐exponential factor of 3.8 × 10¹² h^?1 (R² = 0.94)) and 3.93 respectively, indicating that this system is biologically limited. CONCLUSIONS: The optimal conditions for ethanol production were pH 3.5, 30 °C and initial glucose concentration 150 g L^?1. In this case, a maximum ethanol concentration of 58.4 g L^?1, ethanol productivity of 1.8 g L^?1 h^?1 and ethanol yield of 0.41 g g^?1 were obtained. Copyright © 2010 Society of Chemical Industry     

Fermentation of cheese whey powder solution to ethanol in a packed‐column bioreactor: effects of feed sugar concentration

BACKGROUND: Cheese whey powder (CWP) is a concentrated source of lactose and other essential nutrients for ethanol fermentation. CWP solution containing different concentrations of total sugar was fermented to ethanol in an up‐flow packed‐column bioreactor (PCBR) at a constant hydraulic residence time (HRT) of 50 h. Total sugar concentration in the feed was varied between 50 and 200 g L^?1 and a pure culture of Kluyveromyces marxianus was used for ethanol fermentation of lactose. Variations of ethanol and sugar concentrations with the height of the column and with the feed sugar concentration were determined. RESULTS: Ethanol concentration increased and total sugar decreased with the column height for all feed sugar contents. The highest effluent ethanol concentration (22.5 g L^?1) and ethanol formation rate were obtained with feed sugar content of 100 g L^?1. Percentage sugar utilization decreased with increasing feed sugar content above 100 g L^?1 yielding lower ethanol contents in the effluent. The highest ethanol yield coefficient (0.52 gE g^?1S) was obtained with a feed sugar content of 50 g L^?1. Biomass concentration also decreased with column height, yielding low ethanol formation in the upper section of the column. CONCLUSION: The packed column bioreactor was found to be effective for ethanol fermentation from CWP solution. The optimum feed sugar content maximizing the effluent ethanol and the specific rate of ethanol formation was found to be 100 g L^?1. High sugar content above 100 g L^?1 resulted in low ethanol productivities due to high maintenance requirements. Copyright © 2008 Society of Chemical Industry