Oxidation of glucose in suspensions of moderately hydrophobized palladium catalysts

In absorption with fast chemical reaction, the reaction occurs only in the liquid-side film at the interface whereas the gas concentration in the bulk of the liquid is about zero. The absorption might be more strongly enhanced if the catalyst concentration in the film was locally increased. For the oxidation of glucose to gluconic acid on suspended Pd/Al₂O₃ particles, particle adhesion at the gas–liquid interface was promoted by moderate hydrophobization with trichloromethylsilane (TCMS). The silanization had no significant effect on the catalyst activity studied under kinetic control. In the mass transfer controlled regime, enhancement of the absorption rate by the hydrophobized Pd/Al₂O₃ catalyst particles occurred at very low catalyst loadings. This can be attributed to locally higher catalyst concentration in the liquid film.     

Gas‐Liquid Mass Transfer in a Bench‐Scale Trickle Bed Reactor used for Benzene Hydrogenation

The gas‐liquid mass transfer coefficients (MTCs) of a trickle bed reactor used for the study of benzene hydrogenation were investigated. The Ni/Al₂O₃ catalyst bed was diluted with a coarse‐grained inert carborundum (SiC) particle catalyst. Gas‐liquid mass transfer coefficients were estimated by using a heterogeneous model for reactor simulation, incorporating reaction kinetics, vapor‐liquid equilibrium, and catalyst particle internal mass transfer apart from gas‐liquid interface mass transfer. The effects of liquid axial dispersion and the catalyst wetting efficiency are shown to be negligible. Partial external mass transfer coefficients are correlated with gas superficial velocity, and comparison between them and those obtained from experiments conducted on a bed diluted with fine particles is also presented. On both sides of the gas‐liquid interface the hydrogen mass transfer coefficient is higher than the corresponding benzene one and both increase significantly with gas velocity. The gas‐side mass transfer limitations appear to be higher in the case of dilution with fine particles. On the liquid side, the mass transfer resistances are higher in the case of dilution with coarse inerts for gas velocities up to 3 · 10^–2 cm/sec, while for higher gas velocities this was inversed and higher mass transfer limitations were obtained for the beds diluted with fine inerts.     

Kinetics of homogeneous 5‐hydroxymethylfurfural oxidation to 2,5‐furandicarboxylic acid with Co/Mn/Br catalyst

2,5‐furandicarboxylic acid (FDCA) is a potential non‐phthalate based bio‐renewable substitute for terephthalic acid‐based plastics. Herein, we present an investigation of the oxidation rate of 5‐hydroxymethylfurfural (HMF) to FDCA in acetic acid medium using Co/Mn/Br catalyst. Transient concentration profiles of the reactant (HMF), intermediates [2,5‐diformylfuran (DFF), 5‐formyl‐2‐furancarboxylic acid (FFCA)], and the desired product (FDCA) were obtained for this relatively fast reaction in a stirred semi‐batch reactor using rapid in‐line sampling. Comparison of the effective rate constants for the series oxidation steps with predicted gas–liquid mass transfer coefficients reveals that except for the FFCA → FDCA step, the first two oxidation steps are subject to gas–liquid mass transfer limitations even at high stirrer speeds. Novel reactor configurations, such as a reactor in which the reaction mixture is dispersed as fine droplets into a gas phase containing oxygen, are required to overcome oxygen starvation in the liquid phase and further intensify FDCA production. © 2016 American Institute of Chemical Engineers AIChE J, 63: 162–171, 2017     

Comparison of Selective Gas Phase‐ and Liquid Phase Hydrogenation of (Cyclo‐)Alkadienes towards Cycloalkenes on Pd/Alumina Egg‐Shell Catalysts

The hydrogenation of dienes such as 1,3‐butadiene, cyclooctadiene, and of acetylenic hydrocarbons on Pd catalysts shows high reaction rates and consequently, a strong influence of mass transfer on the selectivity of the intermediate alkene or cycloalkene product. 100 % selectivity towards (cyclo)‐alkene hydrogenation is achieved for the gas phase when the Thiele modulus is , where L is the thickness of the active layer and D_eff is the effective diffusion coefficient of the diene. The interdependencies expressed by this formula were studied in detail using model catalysts with regular pores of uniform length and diameter and perpendicular to the surface. These catalysts were prepared by anodic oxidation of aluminium wires and immobilization of the active Pd. For the liquid phase procedure of selective hydrogenation, a reaction mass transfer model has been derived in order to compare the gas phase and liquid phase procedures, in particular with respect to the selectivity. The hydrogenation of 1,3‐cyclooctadiene and of 1,3‐butadiene were studied for both procedures employing the same catalyst. The rate of hydrogenation can be represented for both cases by the identical kinetic equation r₁ = k₁ c_H2. This result is interpreted by assuming that the access of hydrogen to the surface through the dense layer of adsorbed diene is the rate determining step.     

The effect of Pd‐catalyst wettability on hydrogenation of nitrate to hydroxylamine

In the HPO process of the DSM, nitrate is reduced to hydroxylamine on Pd/C catalyst in a 5 M salt solution. Pd/C catalyst increases the interfacial area by a coalescence hindering effect. Nevertheless, mass transfer limitation is encountered and Pd/C catalyst in the liquid bulk is not just useless but even catalyses product decomposition. In this study, the more selective Pd/Al₂O₃ catalyst was silanised with trichloromethyl silane to reduce its wettability and enrich the catalyst at the gas–liquid interface. The silanization did not affect the catalyst activity. In a stirred tank reactor, significantly higher hydrogen absorption rates were achieved for a flat interface but the effect decreased at higher stirring speed.     

Liquid‐Phase Catalytic Hydrogenation of p‐Chlorobenzophenone to p‐Chlorobenzhydrol over a 5 % Pd/C Catalyst

The kinetics of the liquid‐phase catalytic hydrogenation of p‐chlorobenzophenone have been investigated over a 5 % Pd/C catalyst. The effects of hydrogen partial pressure (800–2200 kPa), catalyst loading (0.4–1.6 gm dm^–3), p‐chlorobenzophenone concentration (0.37–1.5 mol dm^–3), and temperature (303–313 K) were studied. A stirring speed > 20 rps has no effect on the initial rate of reaction. Effects of various catalysts (Pd/C, Pd/BaSO₄, Pd/CaCO₃, Pt/C, Raney nickel) and solvents (2‐propanol, methanol, dimethylformamide, toluene, xylene, hexane) on the hydrogenation of p‐chlorobenzophenone were also investigated. The reaction was found to be first order with respect to hydrogen partial pressure and catalyst loading, and zero order with respect to p‐chlorobenzophenone concentration. Several Langmuir‐Hinshelwood type models were considered and the experimental data fitted to a model involving reaction between adsorbed p‐chlorobenzophenone and hydrogen in the liquid phase.     

Mass transfer‐limited wet oxidation of phenol

Catalytic wet oxidation carried out in a continual three‐phase trickle‐bed reactor contributes to the sustainability of chemical technology. It was found that the hydrodynamics and the mass‐transfer of reactants could have a significant impact on the performance of the trickle‐bed reactor. An aqueous phenol oxidation was tested at different temperatures and liquid feed rates and the activities of both the CuO‐supported catalyst and the extruded active carbon were compared. To avoid the impact of liquid maldistribution, a bed of catalyst particles diluted with fine glass spheres was also used. Rate‐limited conditions of both liquid‐ and gas‐phase presented reactants were determined. Under the conditions of gas component transfer limitation, a better wetting of the diluted catalyst bed can lead to a worsening in the reactor performance due to the lower overall reaction rates. © 2001 Society of Chemical Industry     

Kinetic Study of Formic Acid Oxidation on Highly Dispersed Carbon Supported Pd–TiO2 Electrocatalyst

The highly dispersed carbon supported Pd–TiO₂ catalyst was prepared by a liquid phase reduction method with intermittent microwave irradiation. The kinetic parameters, such as the charge transfer parameter (α) and the apparent diffusion coefficient (D) of formic acid electrooxidation on a carbon supported Palladium Titanium dioxide (Pd–TiO₂/C) electrode were obtained under the quasi steady-state conditions. The dependence on temperature of the formic oxidation at a Pd–TiO₂/C electrode was also investigated and the activation energy (E _a) at different potentials was obtained.     

Kinetics of hydrogenation of 4‐chloro‐2‐nitrophenol catalyzed by Pt/carbon catalyst

Hydrogenation of 4‐chloro‐2‐nitrophenol (CNP) was carried out at moderate hydrogen pressures, 7–28 atm, and temperatures in the range 298–313 K using Pt/carbon and Pd/γ‐Al₂O₃ as catalysts in a stirred pressure reactor. Hydrogenation of CNP under the above conditions gave 4‐chloro‐2‐aminophenol (CAP). Dechlorination to form 2‐aminophenol and 2‐nitrophenol is observed when hydrogenation of CNP is carried out above 338 K, particularly with Pd/γ‐Al₂O₃ catalyst. Among the catalysts tested, 1%Pt/C was found to be an effective catalyst for the hydrogenation of CNP to form CAP, exclusively. To confirm the absence of gas–liquid mass transfer effects on the reaction, the effect of stirring speed (200–1000 rpm) and catalyst loading (0.02–0.16 g) on the initial reaction rate at maximum temperature 310 K and substrate concentration (0.25 mole) were thoroughly studied. The kinetics of hydrogenation of CNP carried out using 1%Pt/C indicated that the initial rates of hydrogenation had first order dependence with respect to substrate, catalyst and hydrogen pressure in the range of concentrations varied. From the Arrhenius plot of ln rate vs 1000/T, an apparent activation energy of 22 kJ mol^?1 was estimated. © 2001 Society of Chemical Industry     

Hydrogenation of palm oil in near‐critical and supercritical propane

Palm oil was hydrogenated in a single‐phase mixture with propane and hydrogen. This was done in a small (0.5 ml), continuous fixed‐bed reactor, using a 1% Pd/C catalyst. Temperature (65—135 °C), H₂/TG ratio (4—50 mol/mol) and residence time (0.2—2.0 s) were varied systematically to assess the iodine value (IV) as a function of these three variables. The substrate concentration was 1 wt‐%. The IV was dependent mainly on temperature and residence time. At 120 °C and a residence time of 2.0 s, full hydrogenation was achieved. The trends observed indicate that this is possible even at lower temperatures, if the residence time is increased further. Unexpectedly, the hydrogen concentration (i.e. the H₂/TG ratio) was of minor importance, which can be a sign of either H₂‐saturation of the catalyst or a phase‐split of the reaction mixture with resulting mass transport limitations for the hydrogen. Unfortunately, the catalyst showed strong signs of deactivation very early in the experiments, possibly due to impurities in the feedstock and/or to coke formation.     

Diffusion‐enhanced hierarchically macro‐mesoporous catalyst for selective hydrogenation of pyrolysis gasoline

A novel Pd/Al₂O₃ catalyst with the hierarchically macro‐mesoporous structure was prepared and applied to the selective hydrogenation of pyrolysis gasoline. The alumina support possessed a unique structure of hierarchical mesopores and macropores. The as‐prepared and calcined alumina were characterized by X‐ray diffraction, N₂ adsorption‐desorption, and scanning electron microscopy. It showed that the hierarchically porous structure of the alumina was well preserved after calcination at 1073 K, indicating high thermal stability. The 1073 K calcined alumina was impregnated with palladium metal and compared with a commercial catalyst without macrochannels. Both the catalytic activity and the hydrogenation selectivity of the novel Pd/Al₂O₃ catalyst were higher than those of the commercial Pd/Al₂O₃ catalyst. In addition, apparent reaction activation energies obtained with the novel catalyst for model pyrolysis gasoline were 46–81% higher than those with the commercial catalyst. The results adequately demonstrated the enhanced mass transfer characteristics of the novel macro‐mesostructured catalyst. © 2010 American Institute of Chemical Engineers AIChE J, 2011     

Theoretical and Experimental Studies on Acetylene Absorption in a Polytetrafluoroethylene Hollow‐Fiber Membrane Contactor

The separation of acetylene from a gas mixture was investigated using a polytetrafluoroethylene hollow‐fiber membrane contactor and 1‐methyl‐2‐pyrrolidinone as absorbent. The effects of the gas velocity, the liquid velocity, the feed gas concentration, and the module length on the acetylene mass transfer were investigated. The results showed that the acetylene mass transfer flux increased with increasing liquid velocity, gas velocity, and feed gas concentration, but decreased with increasing membrane module length. A mathematical model was used to predict the wetting extent of the membrane and the mass transfer resistance in the acetylene mass transfer process. The wetting extent of the membrane was found to increase with increasing liquid velocity and to be effectively restrained with increasing gas velocity. The liquid phase resistance and the wetted‐membrane phase resistance controlled the acetylene mass transfer in the acetylene absorption process. The acetylene absorption efficiency was maintained at 90 % for 114 h of the C₂H₂ membrane absorption–thermal desorption cycle process.     

Simultaneous methanol removal and destruction from wastewater in a trickle-bed reactor

The stripping of methanol from wastewater was studied in a trickle-bed reactor packed with a mixture of hydrophobic catalyst and hydrophilic support. The process involves air stripping of methanol followed by a gas phase oxidation of methanol into CO₂ and H₂ O over a platinum catalyst. At temperatures between 25 and 70°C, the overall rate was found to be controlled by the stripping step. Since the oxidation results in a lower concentration of methanol in the gas phase, the increased driving force for interfacial mass transfer leads to higher overall methanol removal efficiency.     

Selective Separation of Toluene/n‐Heptane by Supported Ionic Liquid Membranes with [Bmim][BF4]

Room‐temperature ionic liquids serve as alternative solvents for volatile organic compounds in liquid‐liquid extraction and liquid membrane separation. 1‐Butyl‐3‐methylimidazolium tetrafluoroborate ([Bmim][BF₄]) was applied for extraction and supported ionic liquid membranes (SILMs) to separate toluene and n‐heptane. A high separation factor of toluene was achieved due to the strong interaction between ionic liquid cations and toluene. The mass transfer performance of the SILM process was enhanced by higher operating temperature. With the increase of initial toluene concentration in the feed phase, the mass transfer flux and removal efficiency of the SILM process were improved, while the separation factor decreased. The mass transfer flux was growing with the increase of flow rate at both sides. The SILM process was stable over a long time period due to the high viscosity and low volatility of [Bmim][BF₄].     

Mass transfer in trickle-bed reactors at low reynolds number

Mass transfer rates were determined in a 3.4 cm i.d. trickle-bed reactor in the absence of reaction by absorption measurements and in presence of reaction. Gas flow rates were varied from 0-100 l/h and liquid flow rates from 0-1.5 l/h. The catalyst particles were crushed to an average diameter of 0.054 and 0.09 cm. Mass transfer coefficients remained unaffected by change in gas flow rate but increased with liquid rate. The data from absorption measurements were evaluated with predictions based upon plug-flow and axial dispersion model. Mass transfer coefficients were found greater in case of axial dispersion model than that of plug-flow model specially at low Reynolds number (Re₁ < 1).Hydrogenation of α-methylstyrene to cumene using a Pd/Al₂O₃ catalyst was taken as a model reaction. Intrinsic kinetic studies were made in a laboratory-stirred-autoclave. Mass transfer coefficients were determined using these intrinsic kinetic data from the process kinetic measurements in trickle-bed reactor. Mass transfer coefficients under reaction conditions were found to be considerably higher than those obtained by absorption measurements.Correlations were suggested for predicting mass transfer coefficients at low Reynolds number.The gas to liquid mass transfer coefficients for lower gas and liquid flow rates were determined in a laboratory trickle-bed reactor. The effect of axial dispersion on mass transfer was considered in order to evaluate the experimental data. Three correlations were formulated to calculate the mass transfer coefficients, which included the effect of liquid loading, particle size and the properties of the reacting substances. The gas flow rate influences the gas to liquid mass transfer only in the region of low gas velocities. In the additional investigations of gas to liquid mass transfer without reaction in trickle-bed reactor, the mass transfer coefficients were determined under reaction conditions and the intrinsic kinetics was studied in a laboratory scale stirred autoclave with suspended catalyst. A few correlations are formulated for the mass transfer coefficients. A comparison with the gas-liquid mass transfer coefficient obtained by absorption measurements showed considerable deviations, which were illustrated phenomenologically.     

Liquid-phase oxidation of alcohols with oxygen catalysed by modified palladium(II) oxide

Benzyl and trans-cinnamyl alcohols are heterogeneously oxidised to the corresponding aldehydes by O₂ in liquid phase at 100 °C and ambient pressure using hydrous binary Pd^II–M oxides (M=Co^III, Fe^III, Mn^III and Cu^II) as catalysts. Modification of Pd^II oxide with transition metal cations greatly improves the catalytic activity and selectivity to aldehydes, Co^III and Fe^III being the most effective promoters. In benzyl alcohol oxidation in toluene solution, the Pd–Co system gives 85–100% selectivity to aldehydes at 53–95% alcohol conversion in 15–60 min reaction time. The catalyst can be re-used without loss of its activity and selectivity. The presence of a certain amount of water in the catalysts is essential for their performance. From TGA, the composition of the optimal Pd–Co catalyst can be approximated as PdO·(0.13–1.0)CoO(OH)·(2–3)H₂O. The oxidation of alcohols on Pd–M oxide catalysts is accompanied by transfer hydrogenation and decarbonylation side reactions, which is similar to the oxidation on the palladium metal. This indicates that the oxidation of alcohols on Pd–M oxide catalysts occurs via a dehydrogenation mechanism, with hydrogen being present on the catalyst surface.     

Hydrogen Production from Partial Oxidation and Steam Reforming of N‐octane Over Alumina‐supported Ni and Ni‐Pd Catalysts

Hydrogen production by partial oxidation and steam reforming (POSR) of n‐octane was investigated over alumina‐supported Ni and Ni‐Pd catalysts. It showed that Ni‐Pd/Al₂O₃ had higher activity and hydrogen selectivity than the nickel catalyst under the experimental conditions, which indicated Ni‐Pd/Al₂O₃ could be an effective catalyst for the production of hydrogen from hydrocarbons.     

金催化剂催化氧化葡萄糖研究

采用固定化凝胶法制备1％ Au／C催化剂。对Au／C催化剂的寿命进行了测试，结果显示：经过9次重复使用，每次3h，Au／C催化剂的活性下降．同时比较了制备的Au／C和商业Pd／C催化剂对葡萄糖的液相催化氧化反应，证明Au／C催化剂明显优于Pd／C催化剂．     

Kinetics and mass transfer in hydroformylation—bulk or film reaction?

The kinetics of a gas–liquid reaction, alkene hydroformylation was studied in the presence of a homogeneous catalyst in a pressurised laboratory‐scale semibatch reactor. Hydroformylation of propene to isobutyraldehyde and n‐butyraldehyde was carried out at 70–115°C and 1–15 bar pressure in 2,2,4‐trimethyl‐1,3‐pentanediol monoisobutyrate solvent with rhodium catalyst using the ligands cyclohexyl diphenylphosphine. In order to evaluate the influence of mass transfer, experiments were made using varied stirring rate from 100 to 1000 rpm at 100°C and 10 MPa syngas pressure. Only at higher stirrings rates, the reaction took place in the kinetic regime. A reactor model was developed comprising both complex kinetics and liquid‐phase mass transfer. The model was based on the theory of reactive films. The model is able to predict under which circumstances the hydroformylation process is affected by liquid‐phase diffusion of the reactants. Experimental data and model simulations are presented for the hydroformylation of propene in the presence of a homogeneous rhodium catalyst.     

Enhancement of Ozone Mass Transfer by Stainless Steel Wire Mesh and Its Effect on Hydroxyl Radical Generation

ABSTRACT

In order to improve the mass transfer efficiency of ozone in water, stainless steel wire mesh (SSWM) corrugated structure was packed into a microbubble ozone reactor to enhance the mass transfer efficiency. The results showed that the SSWM/O₃ system could effectively improve the mass transfer efficiency. When the concentration of ozone in the liquid phase reached a stable state, it was about 21 mg/L, which was about 14% higher than that of ozone alone; the apparent mass transfer coefficient (K_La) was 0.7255 min^?1, which was about 51% higher than that by ozone alone systems. The hydroxyl radicals in the SSWM/O₃ system were more generated than that of ozone alone. After 6 min of operation, the concentration of hydroxyl radicals increased by 60 µmol/L compared with that in ozone alone system. The Chemical Oxygen Demand (COD) removal efficiency of biologically treated leachate by SSWM/O₃ system was about 10% higher than that of ozone alone system after 120 min of reaction. The effects of pressure, temperature, ozone inlet concentration, and flow rates on the ozone concentration in the liquid phase and the generation of hydroxyl radicals were also investigated. The results indicated that reactor pressure has little effect on ozone concentration in liquid phase, but increasing pressure helps to generate ·OH; ozone concentration and ·OH generation in liquid phase increase with the increase of inlet ozone concentration and flow rate; ozone concentration in the liquid phase decreases with the increase of temperature, but ·OH generation increases with the increase of temperature. Our results indicate that the system consisting of SSWM and microbubble column reactor is an efficient process for the intensification of ozone-based advanced oxidation processes.