Densification of Nanocrystalline Yttria by Low Temperature Spark Plasma Sintering

We investigated the densification of undoped, nanocrystalline yttria (Y₂O₃) powder by spark plasma sintering (SPS) at sintering temperatures between 650°C and 1050°C at a heating rate of 10°C/min and an applied stress of 83 MPa. In spite of the low sinterability of the undoped Y₂O₃, a remarkable densification of the powder started at about 600°C, and a theoretical density of more than 97% was achieved at a sintering temperature of 850°C with a grain size of about 500 nm. The low temperature SPS is effective for fabricating dense Y₂O₃ polycrystals.     

Sintering of Al2O3–TiC Composite in the Presence of Liquid Phase

The results obtained from the sintering of Al₂O₃–50TiC (in weight percent) composite in the temperature range from 1650° to 1800°C with addition of Y₂O₃ are presented. Densification is accelerated by the formation of liquid at temperatures above 1750°C, and 99% of theoretical density can be achieved by vacuum sintering at 1800°C for 15 min. The liquid presented at the sintering temperature is crystallized to YAG (Y₃Al₅O₁₂) during cooling.     

Properties of Yttrium Oxide Ceramics

The cubic structure of yttrium oxide is stable to 1800°C. in air as indicated by petrographic, X-ray, and differential thermal analyses. A change in lattice parameter of less than ±0.007 a.u. was observed on heating the oxide to 1800°C. The mean specific heat of Y₂O₃ to 1600°C. was 0.13 cal. per gm. per °C. The coefficient of linear expansion to 1400°C. was 9.3 × 10⁻⁶ in. per in. per °C. Compacts of Y₂O₃ required a temperature of 1800°C. for vitrification. In equimolecular binary mixtures heated in the powdered state at 1500°C., Y₂O₃ formed compounds with Al₂O₃ and Fe₂O₃ and solid solutions with ZrO₂ and HfO₂. Y₂O₃ did not react with CaO, MgO, or ThO₂. Crystal types and unit-cell sizes of the reaction products are included.     

Single-Crystal Elastic Constants of Yttria-Stabilized Zirconia in the Range 20° to 700°C

Elastic constants of single crystals of yttria-stabilized zirconia were determined through the temperature range 20° to 700°C. Crystals containing 8.1, 11.1,12.1, 15.5, and 17.9 mol% Y₂0₃were measured. The elastic constant C₁₁ was found to decrease and C₁₂ and C₄₄ to increase with increasing Y₂O₃ content; this appears to be due to decreasing coulombic interaction as Y³⁺ replaces Zr⁴⁺. Except for the 8.1 mol% Y₂O₃ crystal, the conventional elastic constants all showed normal monotonic decreases with increasing temperature. In the case of the 8.1 mol% Y₂O₃ crystal, measurements as a function of temperature were not reproducible, and it is likely that this composition at room temperature is below the composition limit of thermodynamic stability of the cubic fluorite phase.     

Subsolidus Phase Equilibria and Ordering in the System ZrO2-Y2O3

The subsolidus phase relations in the entire system ZrO₂-Y₂O₃ were established using DTA, expansion measurements, and room- and high-temperature X-ray diffraction. Three eutectoid reactions were found in the system: ( a ) tetragonal zirconia solid solution→monoclinic zirconia solid solution+cubic zirconia solid solution at 4.5 mol% Y₂O₃ and ∼490°C, ( b ) cubic zirconia solid solutiow→δ-phase Y₄Zr₃O₁₂+hexagonalphase Y₆ZrO₁₁ at 45 mol% Y₂O₃ and ∼1325°±25°C, and ( c ) yttria C -type solid solution→wcubic zirconia solid solution+ hexagonal phase Y₆ZrO₁₁ at ∼72 mol% Y₂O₃ and 1650°±50°C. Two ordered phases were also found in the system, one at 40 mol% Y₂O₃ with ideal formula Y₄Zr₃O₁₂, and another, a new hexagonal phase, at 75 mol% Y₂O₃ with formula Y₆ZrO₁₁. They decompose at 1375° and >1750°C into cubic zirconia solid solution and yttria C -type solid solution, respectively. The extent of the cubic zirconia and yttria C -type solid solution fields was also redetermined. By incorporating the known tetragonal-cubic zirconia transition temperature and the liquidus temperatures in the system, a new tentative phase diagram is given for the system ZrO₂-Y₂O₃.     

Effect of Sintering Additives on Superplastic Deformation of Nano-Sized β-Silicon Nitride Ceramics

The effect of sintering additives on superplastic deformation of nano-sized β-Si₃N₄ ceramics has been studied by compression tests at 1500°C. The sintering additives were (i) Y₂O₃+Al₂O₃; (ii) Y₂O₃+MgO; and (iii) Y₂O₃. Nano-sized Si₃N₄ ceramics with different sintering additives had similar microstructures. For the first two sintering additives, the stress exponents were determined to be ∼2 at a lower stress region and ∼1 at a higher stress region, where the strain rate was dependent on sintering additives only at the higher stress region, and was independent at the lower stress region. Nano-ceramics with Y₂O₃ additives had only one region, which had a stress exponent of ∼1 within the stress range that we studied. The results could be explained by the different deformation mechanisms at the higher and lower stress regions and the influence of viscosity of liquid phase on the transition stress.     

High-Temperature Phase Relations in the System Y2O3-Ta2O5

The phase relations for the system y₂o₃–Ta₂o₅ in the composition range 50 to 100 mol% Y₂O₃ have been studied by solid-state reactions at 1350°, 1500°, or 17000C and by thermal analyses up to the melting temperatures. Weberite-type orthorhombic phases (W2 phase, space group C222₁), fluorite-type cubic phases (F phase, space group Fm3m )and another orthorhombic phase (O phase, space group Cmmm )are found in the system. The W2 phase forms in 75 mol% Y₂O₃ under 17000C and O phase in 70 mol% Y₂O₃ up to 1700°C These phases seem to melt incongruently. The F phase forms in about 80 mol% Y₂O₃ and melts congruently at 2454° 3°C. Two eutectic points seem to exist at about 2220°C 90 mol% Y²O₃, and at about 1990°C, 62 mol% Y₂O₃. A Phase diagram including the above three phases were not identified with each other.     

Characterization of Photoluminescent (Y1–xEux)2O3 Thin Films Prepared by Metallorganic Chemical Vapor Deposition

The purpose of this study was to identify and correlate the microstructural and luminescence properties of europium-doped Y₂O₃ (Y_{1– x} Eu _x )₂O₃ thin films deposited by metallorganic chemical vapor deposition (MOCVD), as a function of deposition time and temperature. The influence of deposition parameters on the crystallite size and microstructural morphology were examined, as well as the influence of these parameters on the photoluminescence emission spectra. (Y_{1– x} Eu _x )₂O₃ thin films were deposited onto (111) silicon and (001) sapphire substrates by MOCVD. The films were grown by reacting yttrium and europium tris(2,2,6,6-tetramethyl–3,5-heptanedionate) precursors with an oxygen atmosphere at low pressures (5 torr (1.7 × 10³ Pa)) and low substrate temperatures (500°–700°C). The films deposited at 500°C were smooth and composed of nanocrystalline regions of cubic Y₂O₃, grown in a textured [100] or [110] orientation to the substrate surface. Films deposited at 600°C developed, with increasing deposition time, from a flat, nanocrystalline morphology into a platelike growth morphology with [111] orientation. Monoclinic (Y_{1– x} Eu _x )₂O₃ was observed in the photoluminescence emission spectra for all deposition temperatures. The increase in photoluminescence emission intensity with increasing postdeposition annealing temperature was attributed to the surface/grain boundary area-reduction effect.     

Sintering and Properties of β'-Sialon with a Nitrogen-Rich Y2O3 Sintering Aid

The synthesis of dense sintered sialon with external additives selected from the system Y₂O₃–AIN–SiO₂ is reported. The highest density (3.21 g/cm³) was achieved at 1750°C at 90 min of sintering with 5 wt% additive. The degree of sialon substitution increased with the amount of liquid; the YSiO₂N crystalline phase formed concurrently. Strength degradation occurred above 1000°C. The fracture toughness of the material sintered with a lower amount of sintering aid remained relatively unchanged to 1200°C. The material with more additive exhibited decreased toughness above 1000°C.     

High-Temperature Strength and Fracture Toughness of Y2O3-Partially-Stabilized ZrO2/Al2O3 Composites

The temperature dependence of bending strength, fracture toughness, and Young's modulus of composite materials fabricated in the ZrO₂ (Y₂O₃)-Al₂O₃ system were examined. The addition of A1203 enhanced the high-temperature strength. Isostatically hot-pressed, 60 wt% ZrO₂ (2 mol% Y₂O₃)/40 wt% Al₂O₃ exhibited an extremely high strength, 1000 MPa, at 1000°C.     

Reaction Kinetics of Polycrystalline Yttrium Iron Garnet

The formation of yttrium iron garnet, Y₃Fe₂-(FeO₄)₃, starting with (1) Fe₂O₃ and Y₂O₃ and (2) Fe₃O₄ and Y₂O₃, was studied as a function of temperature and time by means of magnetic moment and X-ray measurements. The reaction began at 600°C. and was completed at 1200°C. The perovskite phase appeared only between 600° and 800°C. Above 1200°C. only the garnet phase was present. The microwave line width and g -factor at 9303 mc. per second were also measured and related to the preparation variables.     

Phase Equilibria and Ordering in the System ZrO2-Y2O3

The phase diagram for the system ZrO₂-Y₂O₃ was redetermined. The extent of the fluorite-type ZrO₂-Y_zO₃ solid solution field was determined with a high-temperature X-ray furnace, precise lattice parameter measurements, and a hydrothermal technique. Long range ordering occurred at 40 mol% Y₂O₃ and the corresponding ordered phase was Zr₃Y₄OL₁₂. The compound has rhombohedra1 symmetry (space group R 3), is isostructural with UY₆O_l2 and decomposes above 1250±50°C. The results indicate that the eutectoid may occur at a temperature <400°C at a composition between 20 and 30 mol% Y₂O₃ Determination of the liquidus line indicated a eutectic at 83± 1 mol% Y₂O₃ and a peritectic at 76 ± 1 mol% Y₂O₃.     

Influence of the Y2O3 Content and Temperature on the Mechanical Properties of Melt-Grown Al2O3–ZrO2 Eutectics

The effect of Y₂O₃ content on the flexure strength of melt-grown Al₂O₃–ZrO₂ eutectics was studied in a temperature range of 25°–1427°C. The processing conditions were carefully controlled to obtain a constant microstructure independent of Y₂O₃ content. The rod microstructure was made up of alternating bands of fine and coarse dispersions of irregular ZrO₂ platelets oriented along the growth axis and embedded in the continuous Al₂O₃ matrix. The highest flexure strength at ambient temperature was found in the material with 3 mol% Y₂O₃ in relation to ZrO₂(Y₂O₃). Higher Y₂O₃ content did not substantially modify the mechanical response; however, materials with 0.5 mol% presented a significant degradation in the flexure strength because of the presence of large defects. They were nucleated at the Al₂O₃–ZrO₂ interface during the martensitic transformation of ZrO₂ on cooling and propagated into the Al₂O₃ matrix driven by the tensile residual stresses generated by the transformation. The material with 3 mol% Y₂O₃ retained 80% of the flexure strength at 1427°C, whereas the mechanical properties of the eutectic with 0.5 mol% Y₂O₃ dropped rapidly with temperature as a result of extensive microcracking.     

Microstructure and High-Temperature Mechanical Behavior of Alumina/Alumina–Yttria-Stabilized Tetragonal Zirconia Multilayer Composites

Layered composites of alternate layers of pure Al₂O₃(thickness of 125 μ m) and 85 vol% Al₂O₃-15 vol% ZrO₂ that was stabilized with 3 mol% Y₂O₃(thickness of 400 μ m) were obtained by sequential slip casting and then fired at either 1550° or 1700°C. Constant-strain-rate tests were conducted on these materials in air at 1400°C at an initial strain rate of 2 × 10^-5 s^-1. The load axis was applied both parallel and perpendicular to the layer interfaces. Catastrophic failure occurred for the composite that was fired at 1700°C, because of the coalescence of cavities that had developed in grain boundaries of the Al₂O₃ layers. In comparison, the composite that was fired at 1550°C demonstrated the ductility of the Al₂O₃+YTZP layer, but at a flow stress level that was determined by the Al₂O₃ layer.     

Effects of Temperature and Strain Rate on the Plastic Deformation of Fully Dense Polycrystalline Y1Ba2Cu3O7−x Superconductor

The knowledge of the steady-state stress for plastic deformation as a function of temperature and strain rate is essential for hot-forming superconducting material into commercially useful shapes. In this paper, results are presented on the experimental determination of the rheology of fully dense polycrystalline Y₁Ba₂Cu₃O_7−x superconducting material at temperatures ranging from 750° to 950°C and strain rates of 10⁻⁴, 10⁻⁵, and 10⁻⁶ s⁻¹. The data are best fitted by a power law: ε(s⁻¹)=8.9 × 10⁻¹⁷. (s⁻¹) σ^2.5 (Pa) exp [−2.01 × 10⁵(J·mol⁻¹)|RT]. X-ray analysis shows that the superconducting material retains its phase composition after nearly 70% total strain of the sample. A strong anisotropy in the resistivity of the deformed samples is observed because of the development of a preferred orientation of the a or b axis of Y₁Ba₂Cu₃O_7−x orthorhombic perovskite single crystals perpendicular to the principal maximum compressive stress.     

Long-Term Behavior and Application Limits of Plasma-Sprayed Zirconia Thermal Barrier Coatings

Investigations of changes in phase composition, mechanical properties, and microstructure of ZrO₂-based plasma-sprayed thermal barrier coatings (TBCs) with 8 mol% CeO₂, 19.5 mol% CeO₂/1.5 mol% Y₂O₃, 35 mol% CeO₂, and 4.5 mol% Y₂O₃ after long-term heat treatments at typical operation temperatures (1000°–1400°C) are presented. Experimental studies include X-ray diffractometry, mechanical testing, and scanning electron microscopy. Thermal cycling experiments also have been performed. TBCs with 8 mol% CeO₂ contain mainly the tetragonal equilibrium phase and, therefore, show rapid failure because of the high amount of tetragonal → monoclinic phase transformation, even after relatively short heat treatments (1250°C/1 h). In the case of the other systems that consist mainly of the tetragonal or cubic nonequilibrium phases, TBCs with 19.5 mol% CeO₂/1.5 mol% Y₂O₃ or 35 mol% CeO₂ reveal a smaller amount of monoclinic phase after long-term heat treatments (1250°C/1000 h) compared with TBCs containing 4.5 mol% Y₂O₃. TBCs containing 35 mol% CeO₂ show a higher degree of sintering than the TBCs with 19.5 mol% CeO₂/1.5 mol% Y₂O₃ and, therefore, a greater increase of the elastic modulus. Among the systems investigated, TBCs containing 4.5 mol% Y₂O₃ exhibit the highest resistance to failure in thermal-cycling experiments.     

Tensile Ductility in Zirconia-Dispersed Alumina at High Temperatures

High-temperature plastic flow in Al₂O₃-10 wt% ZrO₂ (2.5 mol% Y₂O₃) has been examined at temperatures between 1400° and 1500°C. Al₂O₃-10 wt% ZrO₂ (2.5 mol% Y₂O₃) exhibits much higher flow stress and smaller tensile elongation below about 1450°C than 0.1 wt% MgO-doped single-phase Al₂O₃. The suppression of grain growth with ZrO₂ dispersion into Al₂O₃ is not effective for improving the tensile ductility. The limited ductility in Al₂O₃-10 wt% ZrO₂ (2.5 mol% Y₂O₃) is associated with the increment of flow stress caused by ZrO₂. The ZrO₂ dispersion or segregation in Al₂O₃/Al₂O₃ boundaries suppresses the grain boundary sliding and hence results in the increased flow stress at high temperatures.     

Transparent Cr4+-Doped YAG Ceramics for Tunable Lasers

Transparent Cr⁴⁺:YAG (Y₃Al_SO₁₂) ceramics doped with Ca and Mg as counterions and SiO₂ as a sintering aid were fabricated by a solid-state reaction method using high-purity powders of Al₂O₃, Y₂O₃, and Cr₂O₃. The mixed powder compacts were sintered at 1750°C for 10 h in oxygen, or 1750°C for 10 h under vacuum, and then annealed at 1400°C for 10 h in oxygen. Cr-doped YAG ceramics sintered in oxygen had a brown color and characteristic absorption by Cr⁴⁺ ions, whereas these YAG ceramics sintered under different conditions (vacuum + oxygen) had a green color and absorption at ∼590 and 430 nm by Cr³⁺ ions. The absorption behavior of YAG ceramics sintered in oxygen was almost equivalent to that of Cr⁴⁺:YAG single crystals fabricated by the Czochralski method.     

Effect of Oxidation on Mechanical Properties of Fibrous Monolith Si3N4/BN at Elevated Temperatures in Air

The oxidation behavior and its effect on the mechanical properties of fibrous monolith Si₃N₄/BN after exposure to air at temperatures ranging from 1000° to 1400°C for up to 20 h were investigated. After exposure at 1000°C, only the BN cell boundary was oxidized, forming a B₂O₃ liquid phase. With increasing exposure temperature, the Si₃N₄ cells began to oxidize, forming crystalline Y₂Si₂O₇, SiO₂, and silicate glass. However, in this case, a weight loss was observed due to extensive vaporization of the B₂O₃ liquid. After exposure at 1400°C, large Y₂Si₂O₇ crystals with a glassy phase formed near the BN cell boundaries. The oxidation behavior significantly affected the mechanical properties of the fibrous monolith. The flexural strength and work-of-fracture decreased with increasing exposure temperature, while the noncatastrophic failure was maintained.     

A Simple Way to Synthesize Yttrium Aluminum Garnet by Dissolving Yttria Powder in Alumina Sol

A precursor for Y₃Al₅O₁₂ was synthesized as a YAG sol by simply dissolving Y₂O₃ powder in an alumina sol. Phase-pure Y₃Al₅O₁₂ powder was obtained by precipitating the YAG sol with an aqueous dilute ammonia solution followed by calcination at 1100°C. TG/DTA analysis showed an exotherm at 938°C attributed to formation of YAG phase and weight loss of 44% at 1000°C. XRD and FT-IR analysis showed that phase-pure YAG can be formed through noncrystalline and metastable hexagonal YAlO₃ without forming either yttrium or aluminum formate intermediate.