Dynamic and kinetic modeling of isotopic transient responses for CO insertion on Rh and Mn–Rh catalysts

Isotopic transient tracer techniques have been employed to study heterogeneous hydroformylation on Rh/SiO₂ and Mn–Rh/SiO₂. Pulse injection of D₂ and allowed tracing of the deuterium and CO incorporation pathway into the aldehyde product. The d₁- and d₂-propionaldehyde responses showed a double-peak, or two-hump, response to the D₂ pulse, while showed a single-hump response to the pulse. Analysis of the product responses to the D₂ pulse in CO/H₂/C₂H₄ and CO/H₂/C₂H₄/C₂H₅CHO suggests that the first hump of the d₁- and d₂-propionaldehyde responses was due to rapid H/D exchange with adsorbed propionaldehyde via enol intermediates. The decay of the second hump was due to reaction of adsorbed acyl with spillover hydrogen/deuterium. The response was due to CO insertion followed by acyl hydrogenation. Compartment modeling of the product responses from the and D₂ pulse inputs allowed determination of residence times of adsorbed intermediates, surface coverages of adsorbed intermediates, and the elementary rate constants for acyl hydrogenation and CO insertion. Elementary rate constants for acyl hydrogenation determined from this study were consistent with the value calculated by transition state theory (TST). The addition of Mn promoter to Rh/SiO₂ increased coverages of , , and and shifted the rate-limiting step for propionaldehyde formation. Acyl hydrogenation is the rate-limiting step on Rh/SiO₂ while CO insertion and acyl hydrogenation are both kinetically significant on Mn–Rh/SiO₂.     

Structural changes and activation treatment in a Co/SiO2 catalyst for Fischer–Tropsch synthesis

We examined the effect of the activation process on the structural and morphological characteristics of a cobalt-based catalyst for Fischer–Tropsch synthesis. A 10 wt.% Co/SiO₂ catalyst prepared by wet impregnation was separately activated under H₂, CO or a H₂/CO mixture. The structural changes during activation from 298 to 773 K were studied by in situ X-ray diffraction. Catalysts were examined by SEM, TEM, XPS and in situ DRIFT-MS. The H₂/CO activation produced redispersion of cobalt particles and simultaneous carbon nanostructures formation. The catalyst showed the highest performance in the Fischer–Tropsch synthesis after the H₂/CO activation.     

CO hydrogenation over a rhodium vanadate catalyst: Reduction and regeneration of RhVO4 on SiO2

The hydrogenation of CO over an Rh vanadate (RhVO₄) catalyst supported on SiO₂ (RhVO₄/SiO₂) has been investigated after H₂ reduction at 500°C, and the results are compared with those of vanadia-promoted (V₂O₅–Rh/SiO₂) and unpromoted Rh/SiO₂ catalysts. The mean size of Rh particles, which were dispersed by the decomposition of RhVO₄ after the H₂ reduction, was smaller (41 Å) than those (91–101 Å) of V₂O₅–Rh/SiO₂ and Rh/SiO₂ catalysts. The RhVO₄/SiO₂ catalyst showed higher activity and selectivity to C₂ oxygenates than the unpromoted Rh/SiO₂ catalyst after the H₂ pretreatment. The CO conversion of the RhVO₄/SiO₂ catalyst was much higher than that of V₂O₅–Rh/SiO₂ catalyst, and the yield of C₂ oxygenates increased. We also found that the RhVO₄/SiO₂ catalyst can be regenerated by calcination or O₂ treatment at high temperature after the reaction.     

TRANSIENT KINETIC ANALYSIS OF METHANE SYNTHESIS OVER UNSUPPORTED Co and Rh/SiO2

Concentration jump and isotopic transient experiments show that at H₂/CO = 3, one atmosphere pressure, and 523 K both unsupported cobalt and Rh/SiO₂, have near monolayer coverage of molecular CO but coverage of the primary reactive intermediate below 5% of a monolayer. Modeling the data for unsupported Co requires inclusion of a second reactive surface carbon pool about four times less active than the primary pool. Coverages of both reactive intermediates increase with temperature and with H₂/CO ratio, the latter suggesting that CO dissociation is assisted by hydrogen. On Rh/SiO₂, deactivation appears to be caused by growth of an inactive surface carbon species that blocks sites for the reactive intermediate. Initially, CO dissociation is rate determining over the Rh catalyst. Over the Co catalyst and over Rh after long reaction times or at lower temperature, hydrogcnation of the reactive intermediate produced by CO dissociation has a low enough rate constant to allow the coverage of the intermediate, relative to the rate of reaction, to attain a value which is small but sufficient to slow the dynamic response of ¹³CH₄ to a CO to ₁₃CO switch. Thus, CO dissociation is not rate determining in these systems.     

Selective catalytic reduction of NO by C3H8 over CoOx/Al2O3: An investigation of structure–activity relationships

A series of CoO_x/Al₂O₃ catalysts was prepared, characterized, and applied for the selective catalytic reduction (SCR) of NO by C₃H₈. The results of XRD, UV–vis, IR, Far-IR and ESR characterizations of the catalysts suggest that the predominant oxidation state of cobalt species is +2 for the catalysts with low cobalt loading (≤2 mol%) and for the catalysts with 4 mol% cobalt loading prepared by sol–gel and co-precipitation. Co₃O₄ crystallites or agglomerates are the predominant species in the catalysts with high cobalt loading prepared by incipient wetness impregnation and solid dispersion. An optimized CoO_x/Al₂O₃ catalyst shows high activity in SCR of NO by C₃H₈ (100% conversion of NO at 723 K, GHSV: 10,000 h⁻¹). The activity of the selective catalytic reduction of NO by C₃H₈ increases with the increase of cobalt–alumina interactions in the catalysts. The influences of cobalt loading and catalyst preparation method on the catalytic performance suggest that tiny CoAl₂O₄ crystallites highly dispersed on alumina are responsible for the efficient catalytic reduction of NO, whereas Co₃O₄ crystallites catalyze the combustion of C₃H₈ only.     

Effect of hydrogen on reaction intermediates in the selective catalytic reduction of NOx by C3H6

Selective catalytic reduction of NO_x by C₃H₆ in the presence of H₂ over Ag/Al₂O₃ was investigated using in situ DRIFTS and GC–MS measurements. The addition of H₂ promoted the partial oxidation of C₃H₆ to enolic species, the formation of –NCO and the reactions of enolic species and –NCO with NO_x on Ag/Al₂O₃ surface at low temperatures. Based on the results, we proposed reaction mechanism to explain the promotional effect of H₂ on the SCR of NO_x by C₃H₆ over Ag/Al₂O₃ catalyst.     

Oxidative dehydrogenation of propane over differently structured vanadia-based catalysts in the presence of O2 and N2O

The effect of the nature and distribution of VO_x species over amorphous and well-ordered (MCM-41) SiO₂ as well as over γ-Al₂O₃ on their performance in the oxidative dehydrogenation of propane with O₂ and N₂O was studied using in situ UV–vis, ex situ XRD and H₂-TPR analysis in combination with steady-state catalytic tests. As compared to the alumina support, differently structured SiO₂ supports stabilise highly dispersed surface VO_x species at higher vanadium loading. These species are more selective over the latter materials than over V/γ-Al₂O₃ catalysts. This finding was explained by the difference in acidic properties of silica- and alumina-based supports. C₃H₆ selectivity over V/γ-Al₂O₃ materials is improved by covering the support fully with well-dispersed VO_x species. Additionally, C₃H₆ selectivity over all materials studied can be tuned by using an alternative oxidising agent (N₂O). The improving effect of N₂O on C₃H₆ selectivity is related to the lower ability of N₂O for catalyst reoxidation resulting in an increase in the degree of catalyst reduction, i.e. spatial separation of active lattice oxygen in surface VO_x species. Such separation favours selective oxidation over CO_x formation.     

Promoting effects of CO2 on dehydrogenation of propane over a SiO2-supported Cr2O3 catalyst

The effects of carbon dioxide on the dehydrogenation of C₃H₈ to produce C₃H₆ were investigated over several Cr₂O₃ catalysts supported on Al₂O₃, active carbon and SiO₂. Carbon dioxide exerted promoting effects only on SiO₂-supported Cr₂O₃ catalysts. The promoting effects of carbon dioxide over a Cr₂O₃/SiO₂ catalyst were to enhance the yield of C₃H₆ and to suppress the catalyst deactivation.     

Catalytic decomposition of light alkanes, alkenes and acetylene over Ni/SiO2

The decomposition of different hydrocarbons (CH₄, C₂H₆, C₂H₄, C₂H₂, C₃H₈, and C₃H₆) over Ni (5 wt.%)/SiO₂ catalysts was carried out. The initial rates of decomposition of the hydrocarbons, the kinetic curves of the decomposition and the kinetic curves of the hydrogenation of deposited carbon into methane depended on the types of hydrocarbons. In addition, the catalytic life of the Ni/SiO₂ catalyst was also dependent on the types of hydrocarbons, i.e. the life was longer according to the order, alkanes>alkenesacetylene.

The carbons deposited on the catalyst were characterized by SEM and Raman spectroscopy. The appearances of the deposited carbons were different among alkanes, alkenes, and acetylene, i.e. a zigzag fiber structure from methane, and a rolled fiber structure from alkenes and acetylene. From Raman spectra of the deposited carbons, it was found that the degree of graphitization of deposited carbon was higher in the order, alkanes>alkenes>acetylene. These results suggest that the mechanism of decomposition of hydrocarbons and the growth mechanism of carbon fibers on the catalyst were different among alkanes, alkenes and acetylene.     

Synthesis of C2H4 by partial oxidation of CH4 over LiCl/NiO

Alkali halide added transition metal oxides produced ethylene selectively in oxidative coupling of methane. The role of alkali halides has been investigated for LiCl-added NiO (LiCl/NiO). In the absence of LiCl the reaction over NiO produced only carbon oxides (CO₂ + CO). However, addition of LiCl drastically improved the yield of C₂ compounds (C₂H₆ + C₂H₄). One of the roles of LiCl is to inhibit the catalytic activity of the host NiO for deep oxidation of CH₄. The reaction catalyzed by the LiCl/NiO proceeds stepwise from CH₄ to C₂H₄ through C₂H₆ (2CH₄ → C₂H₆ → C₂H₄). The study on the oxidation of C₂H₆ over the LiCl/NiO showed that the oxidative dehydrogenation of C₂H₆ to C₂H₄ occurs very selectively, which is the main reason why partial oxidation of CH₄ over LiCl/NiO gives C₂H₄ quite selectively. The other role of LiCl is to prevent the host oxide (NiO) from being reduced by CH₄. The catalyst model under working conditions was suggested to be the NiO covered with molten LiCl. XPS studies suggested that the catalytically active species on the LiCl/NiO is a surface compound oxide which has higher valent nickel cations (Ni^(2+δ)+ or Ni³⁺). The catalyst was deactivated at the temperatures>973 K due to vaporization of LiCl and consumption of chlorine during reaction. The kinetic and CH₄---CD₄ exchange studies suggested that the rate-determining step of the reaction is the abstraction of H from the vibrationally excited methane by the molecular oxygen adsorbed on the surface compound oxide.     

CO, H2 or C3H8 assisted catalytic combustion of methane over supported LaMnO3 monoliths

The effect of the addition of a second fuel such as CO, C₃H₈ or H₂ on the catalytic combustion of methane was investigated over ceramic monoliths coated with LaMnO₃/La-γAl₂O₃ catalyst. Results of autothermal ignition of different binary fuel mixtures characterised by the same overall heating value show that the presence of a more reactive compound reduces the minimum pre-heating temperature necessary to burn methane. The effect is more pronounced for the addition of CO and very similar for C₃H₈ and H₂. Order of reactivity of the different fuels established in isothermal activity measurements was: CO>H₂≥C₃H₈>CH₄. Under autothermal conditions, nearly complete methane conversion is obtained with catalyst temperatures around 800 °C mainly through heterogeneous reactions, with about 60–70 ppm of unburned CH₄ when pure methane or CO/CH₄ mixtures are used. For H₂/CH₄ and C₃H₈/CH₄ mixtures, emissions of unburned methane are lower, probably due to the proceeding of CH₄ homogeneous oxidation promoted by H and OH radicals generated by propane and hydrogen pyrolysis at such relatively high temperatures.

Finally, a steady state multiplicity is found by decreasing the pre-heating temperature from the ignited state. This occurrence can be successfully employed to pilot the catalytic ignition of methane at temperatures close to compressor discharge or easily achieved in regenerative burners.     

Fischer–Tropsch synthesis over Re-promoted Co supported on Al2O3, SiO2 and TiO2: Effect of water

The activity and selectivity of rhenium promoted cobalt Fischer–Tropsch catalysts supported on Al₂O₃, TiO₂ and SiO₂ have been studied in a fixed-bed reactor at 483 K and 20 bar. Exposure of the catalysts to water added to the feed deactivates the Al₂O₃ supported catalyst, while the activity of the TiO₂ and SiO₂ supported catalysts increased. However, at high concentrations of water both the SiO₂ and TiO₂ supported catalyst deactivated. Common for all catalysts was an increase in C₅₊ selectivity and a decrease in the CH₄ selectivity by increasing the water partial pressure. The catalysts have been characterized by scanning transmission electron microscope (STEM), BET, H₂ chemisorption and X-ray diffraction (XRD).     

The reduction phase in NOx storage catalysis: Effect of type of precious metal and reducing agent

The effect of different reducing agents (H₂, CO, C₃H₆ and C₃H₈) on the reduction of stored NO_x over PM/BaO/Al₂O₃ catalysts (PM = Pt, Pd or Rh) at 350, 250 and 150 °C was studied by the use of both NO₂-TPD and transient reactor experiments. With the aim of comparing the different reducing agents and precious metals, constant molar reduction capacity was used during the reduction period for samples with the same molar amount of precious metal. The results reveal that H₂ and CO have a relatively high NO_x reduction efficiency compared to C₃H₆ and especially C₃H₈ that does not show any NO_x reduction ability except at 350 °C over Pd/BaO/Al₂O₃. The type of precious metals affects the NO_x storage-reduction properties, where the Pd/BaO/Al₂O₃ catalyst shows both a high storage and a high reduction ability. The Rh/BaO/Al₂O₃ catalyst shows a high reduction ability but a relatively low NO_x storage capacity.     

Syngas conversion using RhVO4 and Rh2MnO4 catalysts: Regeneration and redispersion of Rh metal by calcination and reduction treatments

The hydrogenation of CO over mixed oxides (RhVO₄, Rh₂MnO₄) supported on SiO₂ has been studied after H₂ reduction at 300°C and at 500°C, and the results compared with those of unpromoted Rh/SiO₂ catalysts. Rh was more highly dispersed (40 Å) after the decomposition of RhVO₄ by the H₂ reduction than those of Rh₂MnO₄/SiO₂ and unpromoted Rh/SiO₂ catalysts. The activity and the selectivity to C₂ oxygenates of the mixed-oxide catalysts after the H₂ reduction were higher than those of the unpromoted Rh/SiO₂ catalysts, but the activity of the RhVO₄/SiO₂ catalyst increased more dramatically after the decomposition by the H₂ reduction at 300°C, and hence the yield of C₂ oxygenates increased. These results suggest that a strong metal–oxide interaction (SMOI) was induced by the decomposition of the mixed oxides after the H₂ reduction. The catalytic activity and selectivity were reproduced repeatedly by the calcination and reduction treatments of the spent (used) catalyst because of the regeneration of RhVO₄ and redispersion of Rh metal.     

Catalytic reduction of SO2 over supported transition-metal oxide catalysts with C2H4 as a reducing agent

This work investigates performances of supported transition-metal oxide catalysts for the catalytic reduction of SO₂ with C₂H₄ as a reducing agent. Experimental results indicate that the active species, the support, the feed ratio of C₂H₄/SO₂, and pretreatment are all important factors affecting catalyst activity. Fe₂O₃/γ-Al₂O₃ was found to be the most active catalyst among six γ-Al₂O₃-supported metal oxide catalysts tested. With Fe₂O₃ as the active species, of the supports tested, CeO₂ is the most suitable one. Using this Fe₂O₃/CeO₂ catalyst, we found that the optimal Fe content is 10 wt.%, the optimal feed ratio of C₂H₄/SO₂ is 1:1, and the catalyst presulfidized by H₂+H₂S exhibits a higher performance than those pretreated with H₂ or He. Although the feed concentrations of C₂H₄:SO₂ being 3000:3000 ppm provide a higher conversion of SO₂, the sulfur yield decreases drastically at temperatures above 300 °C. With higher feed concentrations, maximum yield appears at higher temperatures. The C₂H₄ temperature-programmed desorption (C₂H₄-TPD) and SO₂-TPD desorption patterns illustrate that Fe₂O₃/CeO₂ can adsorb and desorb C₂H₄ and SO₂ more easily than can Fe₂O₃/γ-Al₂O₃. Moreover, the SO₂-TPD patterns further show that Fe₂O₃/γ-Al₂O₃ is more seriously inhibited by SO₂. These findings may properly explain why Fe₂O₃/CeO₂ has a higher activity for the reduction of SO₂.     

Design of a novel bifunctional catalyst IrFe/Al2O3 for preferential CO oxidation

In this study, a novel bifunctional catalyst IrFe/Al₂O₃, which is very active and selective for preferential oxidation of CO under H₂-rich atmosphere, has been developed. When the molar ratio of Fe/Ir was 5/1, the IrFe/Al₂O₃ catalyst performed best, with CO conversion of 68% and oxygen selectivity towards CO₂ formation of 86.8% attained at 100 °C. It has also been found that the impregnation sequence of Ir and Fe species on the Al₂O₃ support had a remarkable effect on the catalytic performance; the activity decreased following the order of IrFe/Al₂O₃ > co-IrFe/Al₂O₃ > FeIr/Al₂O₃. The three catalysts were characterized by XRD, H₂-TPR, FT-IR and microcalorimetry. The results demonstrated that when Ir was supported on the pre-formed Fe/Al₂O₃, the resulting structure (IrFe/Al₂O₃) allowed more metallic Ir sites exposed on the surface and accessible for CO adsorption, while did not interfere with the O₂ activation on the FeO_x species. Thus, a bifunctional catalytic mechanism has been proposed where CO adsorbed on Ir sites and O₂ adsorbed on FeO_x sites; the reaction may take place at the interface of Ir and FeO_x or via a spill-over process.     

Numerical simulation of fixed bed reactor for oxidative coupling of methane over monolithic catalyst

A three-dimensional geometric modelwas set up for the oxidative coupling of methane (OCM) fixed bed reactor loaded with Na₃PO₄-Mn/SiO₂/cordierite monolithic catalyst, and an improved Stansch kinetic model was established to calculate the OCMreactions using the computational fluid dynamicsmethod and Fluent software. The simulation conditions were completely the same with the experimental conditions that the volume velocity of the reactant is 80 ml·min^-1 under standard state, the CH₄/O₂ ratio is 3 and the temperature and pressure is 800 ℃ and 1 atm, respectively. The contour of the characteristic parameters in the catalyst bed was analyzed, such as the species mass fractions, temperature, the heat flux on side wall surface, pressure, fluid density and velocity. The results showed that the calculated valuesmatchedwell with the experimental values on the conversion of CH₄ and the selectivity of products (C₂H₆, C₂H₄, CO,CO₂ and H₂) in the reactor outlet with an error range of ±4%. The mass fractions of CH₄ and O₂ decreased from 0.600 and 0.400 at the catalyst bed inlet to 0.445 and 0.120 at the outlet, where the mass fractions of C₂H₆, C₂H₄, CO and CO₂ were 0.0245, 0.0460, 0.0537 and 0.116, respectively. Due to the existence of laminar boundary layer, the mass fraction contours of each species bent upwards in the vicinity of the boundary layer. The volume of OCM reaction was changing with the proceeding of reaction, and the total moles of products were greater than reactants. The flow field in the catalyst bed maintained constant temperature and pressure. The fluid density decreased gradually from 2.28 kg·m^-3 at the inlet of the catalyst bed to 2.18 kg·m^-3 at the outlet of the catalyst bed, while the average velocity magnitude increased from 0.108 m·s^-1 to 0.120 m·s^-1.     

The low-temperature performance of NOx storage and reduction catalyst

The catalytic performance and the behavior of NO_x storage and reduction (NSR) over a model catalyst for lean-burn gasoline engines have been mainly investigated and be discussed based on the temperature and reducing agents use in this study. The experimental results have shown that the NO_x storage amount in the lean atmosphere was the same as the NO_x reduction amount from the subsequent rich spike (RS) above the temperature of 400 °C, while the former was greater than the latter below the temperature of 400 °C. This indicated that when the temperature was below 400 °C compared with the NO_x storage stage, the reduction of the stored NO_x is somehow restricted. We found that the reduction efficiencies with the reducing agents decrease in the order H₂ > CO > C₃H₆ below 400 °C, thus not all of the NO_x storage sites could be fully regenerated even using an excessive reducing agent of CO or C₃H₆, which was supplied to the NSR catalyst, while all the NO_x storage sites could be fully regenerated if an adequate amount of H₂ was supplied. We also verified that the H₂ generation more favorably occurred through the water gas shift reaction than through the steam reforming reaction. This difference in the H₂ generation could reasonably explain why CO was more efficient for the reduction of the stored NO_x than C₃H₆, and hinted as a promising approach to enhance the low-temperature performance of the current NSR catalysts though promoting the H₂ generation reaction.     

Development of sulfur tolerant catalysts for the synthesis of high quality transportation fuels

In this paper, results concerning the development of sulfur tolerant catalysts for Fischer–Tropsch synthesis (FTS), C₂₊ alcohol synthesis, methanol and/or DME synthesis are presented. In the FTS reaction on Fe using H₂-rich syngas such as the biomass-derived syngas, the composition of catalyst pretreatment gas and the addition of MnO on Fe had strong impacts on its sulfur resistance as well as activity. Especially the Fe/MnO catalyst pretreated with CO showed a much lower deactivation rate and a higher FTS activity than an Fe/Cu/K catalyst in the presence of H₂S. For C₂₊ alcohol synthesis a novel preparation method was developed for a highly active MoS₂-based catalyst that is well known as the sulfur tolerant catalyst. Besides some metal sulfides were found to show higher CO hydrogenation activities than MoS₂. In particular, both Rh and Pd sulfides were active and selective for the methanol synthesis. Modified Pd sulfide catalyst, i.e. sulfided Ca/Pd/SiO₂, showed an activity that was about 60% of that of a Cu/ZnO/Al₂O₃ catalyst in the absence of H₂S. This catalyst preserved 35% of the initial activity even in the presence of H₂S. The sulfided Ca/Pd/SiO₂ mixed with γ-Al₂O₃ was also available for in situ DME synthesis in the presence of H₂S.     

Cobalt-promoted palladium as a three-way catalyst

Fifteen catalysts were prepared by intermittently impregnating alumina washcoats with water solutions containing La³⁺, Co²⁺ and PdCl²⁻₄ ions/complex and calcining them at 550–820°C. The catalysts were evaluated with respect to light-off performance, at stationary and transient feed gas stoichiometry, respectively, and redox characteristics, using NO/CO/C₃H₆/O₂/N₂ gas mixtures to simulate car exhaust. Alumina supported Pd exhibited three-way activity, i.e., simultaneous oxidation of CO and C₃H₆ and reduction of NO in a narrow interval around stoichiometric composition of the feed gas. Compared to Pd alone, addition of La or Co caused a widening of the interval under net reducing conditions. Addition of Co to Pd caused a significant increase in the activities for oxidation of CO and C₃H₆ under stoichiometric conditions. The conversions of CO and C₃H₆ started at about 100 degrees lower temperatures over Co-promoted Pd compared to unpromoted Pd. A marked increase in the activity for the reduction of NO at transient conditions was observed over Co-promoted Pd compared to unpromoted Pd. The catalysts were characterized by X-ray powder diffraction, scanning electron microscopy, and transmission electron microscopy combined with energy-dispersive spectroscopy analysis, X-ray photoelectron spectroscopy (XPS), and specific surface area measurements. Only Co²⁺ could be detected by XPS in the surface layers of the Co-containing sample. A significant part of the cobalt is present in forms which can be oxidized and reduced under synthetic car exhaust conditions. These oxidizable/reducible cobalt sites are predominantly active for oxidation of CO and C₃H₆, hence promoting the reduction of NO over Pd by initiating these exothermic reactions in the catalyst.