Influence of skimmed milk concentrate replacement by dry dairy products in a low‐fat set‐type yoghurt model system. Use of caseinates,co‐precipitate and blended dairy powders

Yoghurt fortification with caseinates, co‐precipitate and blended dairy powders in a low‐fat yoghurt model system was studied. These dairy products were characterised for pH, moisture, lactose, mineral and protein fractions. Milk proteins were characterised by polyacrylamide gel electrophoresis (SDS‐PAGE) and isoelectric focusing (IEF). Minerals such as Na, Ca, K and Mg were analysed by atomic absorption spectroscopy. Yoghurts were formulated using a skimmed milk concentrate as a milk base enriched with different dry dairy products up to 43 g kg⁻¹ protein content. The percentage of skimmed milk concentrate replaced with dry dairy products in the mix was between 1.37 and 6.35%. Yoghurts enriched with caseinates had higher viscosity and syneresis index (56.81 Pa s and 548.8 g kg⁻¹ respectively) than yoghurts based on concentrated skimmed milk fortified with co‐precipitate (39.00 Pa s and 392.9 g kg⁻¹) or blended dairy products (33.25 Pa s and 431.8 g kg⁻¹). One blended dairy product was tested to manufacture low‐fat yoghurt on an industrial scale, yielding good rheological properties (high viscosity‐consistence, 37.77 Pa s, and low syneresis index, 450 g kg⁻¹) and lower cost than traditional enrichment with skimmed milk powder. © 2000 Society of Chemical Industry     

Physical properties of yogurt fortified with various commercial whey protein concentrates

The effects of whey protein concentrates on physical and rheological properties of yogurt were studied. Five commercial whey protein concentrates (340 g kg^?1 protein nominal) were used to fortify milk to 45 g protein kg^?1. Fermentation was performed with two different starters (ropy and non‐ropy). Resulting yogurts were compared with a control yogurt enriched with skim milk powder. The water‐holding capacity of the yogurt fortified with skim milk powder was 500 g kg^?1 and ranged from 600 to 638 g kg^?1 when fortified with whey protein concentrates. Significant rheological differences have been noticed between the yogurts fortified with different whey protein concentrates, independent of the starter used. Three whey protein concentrates generated yogurts with a behavior similar to the control. The two others produced yogurt with lower firmness (15 g compared with 17 g), lower Brookfield viscosity (6 Pa s compared with 9 Pa s), lower yield stress (2 Pa compared with 4 Pa), lower complex viscosity (13 Pa s compared with 26 Pa s), and lower apparent viscosity (0.4 Pa s compared with 1 Pa s) than the control, respectively. The yogurts with the lowest firmness and viscosity were produced with concentrates which contained the highest amount of non‐protein nitrogen fraction (160 g kg^?1 versus 126 g kg^?1 of the total nitrogen), and the highest amount of denaturation of the whey protein (262 versus 200 g kg^?1 of the total nitrogen). Copyright © 2004 Society of Chemical Industry     

Short communication: Determination of the whey protein index in milk protein concentrates

Milk protein concentrates are common ingredients in the dairy industry, with varying processing histories and composition. The objective of this research was to determine the feasibility of using the whey protein nitrogen (WPN) index, a well-established index for skim milk powder and nonfat dry milk, as a quality parameter for milk protein concentrates. The WPN index is a value based on the moisture-adjusted weight of skim milk powder. We hypothesized that WPN, even when standardized based on protein, may change depending on solubilization conditions of milk protein concentrates because of differences in solubilization conditions or processing history. The WPN was measured for model concentrates with different thermal history or reconstitution conditions. The WPN was not affected by an increased concentration of soluble casein in the dispersions nor after solubilization of the powder at 22 or 60°C. All reconstituted samples were standardized for protein. The WPN was also in full accordance with residual native protein measured by chromatography.     

Effects of polymerized goat milk whey protein on physicochemical properties and microstructure of recombined goat milk yogurt

Goat milk whey protein concentrates were manufactured by microfiltration (MF) and ultrafiltration (UF). When MF retentate blended with cream, which could be used as a starting material in yogurt making. The objective of this study was to prepare goat milk whey protein concentrates by membrane separation technology and to investigate the effects of polymerized goat milk whey protein (PGWP) on the physicochemical properties and microstructure of recombined goat milk yogurt. A 3-stage MF study was conducted to separate whey protein from casein in skim milk with 0.1-µm ceramic membrane. The MF permeate was ultrafiltered using a 10 kDa cut-off membrane to 10-fold, followed by 3 step diafiltration. The ultrafiltration-diafiltration-treated whey was electrodialyzed to remove 85% of salt, and to obtain goat milk whey protein concentrates with 80.99% protein content (wt/wt, dry basis). Recombined goat milk yogurt was prepared by mixing cream and MF retentate, and PGWP was used as main thickening agent. Compared with the recombined goat milk yogurt without PGWP, the yogurt with 0.50% PGWP had desirable viscosity and low level of syneresis. There was no significant difference in chemical composition and pH between the recombined goat milk yogurt with PGWP and control (without PGWP). Viscosity of all the yogurt samples decreased during the study. There was a slight but not significant decrease in pH during storage. Bifidobacterium and Lactobacillus acidophilus in yogurt samples remained above 10⁶ cfu/g during 8-wk storage. Scanning electron microscopy of the recombined goat milk yogurt with PGWP displayed a compact protein network. Results indicated that PGWP prepared directly from raw milk may be a novel protein-based thickening agent for authentic goat milk yogurt making.     

Physical properties of yoghurt manufactured with milk whey and transglutaminase

The effect of milk protein polymerization prior to the yoghurt fermentation process was evaluated by enzymatic reaction with microbial transglutaminase (Streptoverticillium mobaraense). Yoghurt samples were manufactured with 100% milk or by substituting milk with 20 or 30% of liquid milk whey, aimed at determining the use of natural milk whey in dairy products. Transglutaminase was added at a protein ratio of 0.5 U g⁻¹ to all samples and evaluated regarding rheological behavior, syneresis index and texture profile. The addition of enzyme transglutaminase contributed to syneresis prevention and increased the consistency index in yoghurt samples manufactured with milk whey. Yoghurt manufactured from 70% milk plus 20% milk whey, followed by enzymatic treatment, presented similar characteristics to traditionally manufactured yoghurt (C 100), with no alteration in the syneresis of the samples (p > 0.05) and presented texture parameters similar to the control yoghurt (C 100).     

Estimation of the protein content of US imports of milk protein concentrates

Recent declines in milk prices in the United States have sparked renewed concern that imports of milk protein concentrates (MPC) are increasingly entering the United States with very low tariff rates and is having an adverse impact on the US dairy industry. Milk protein concentrates are used in the United States in many different products, including the starter culture of cheese, or in nonstandard cheeses such as baker's cheese, ricotta, Feta and Hispanic cheese, processed cheese foods, and nutritional products. One of the difficult aspects of trying to assess the impact of MPC imports on the US dairy industry is to quantify the protein content of these imports. The protein content of MPC imports typically ranges from 40 to 88%. The purpose of this study is to develop a methodology that can be used to estimate the protein content of MPC on a country by country basis. Such an estimate would not only provide information regarding the quantity of protein entering the United States, but would also provide a profile of low- and high-value MPC importers. This is critical for market analysis, since it is the lower valued MPC imports that more directly displaces US-produced skim milk powder.     

Effects of various whey proteins on the physicochemical and textural properties of set type nonfat yoghurt

In this study, the changes during storage in the physicochemical, textural and sensory properties of nonfat yoghurts fortified with whey proteins, namely whey protein concentrates (WPC), whey protein isolates and whey protein hydrolysates, were investigated. Enrichment of nonfat yoghurt with the whey protein additives (1% w/v) had a noticeable effect on pH, titratable acidity, syneresis, water‐holding capacity, protein contents and colour values on the 14th day of storage (P < 0.01). The addition of whey proteins to the yoghurt milk led to increases in the hardness, cohesiveness and elasticity values, resulting in improved textural properties. The addition of WPC improved the texture of set‐type nonfat yoghurt with greater sizes in the gel network as well as lower syneresis and higher water holding capacity. This study suggests that the addition of whey protein additives used for fortification of yoghurt gave the best textural and sensory properties that were maintained constant during the shelf life.     

Physical properties and microstructure of yoghurts supplemented with milk protein hydrolysates

The physical properties and the microstructure of yoghurts containing probiotic bacteria, and supplemented with milk protein hydrolysates, were studied. Three casein hydrolysates and three whey protein hydrolysates were added to milk at a concentration ranging from 0.25 to 4 g L⁻¹. The milks were then fermented with either of two different cultures. The resulting yoghurts with added hydrolysates were compared to the control yoghurt without supplementation. For both cultures, addition of hydrolysates decreased the complex viscosity and graininess in yoghurts. The addition of hydrolysates also reduced fermentation time. Microstructural observations showed a more open and less branched structure in yoghurts when milk protein hydrolysates were incorporated. The difference in fermentation time between milks with different levels of added hydrolysates could partially explain the differences in microstructure and physical properties of the final yoghurts.     

Aflatoxin occurrence in milk and supplied concentrates of goat farms of north‐eastern Italy

BACKGROUND: There is little information about the occurrence of aflatoxin M₁ in goat milk. A survey involving 17 dairy goat farms of north‐eastern Italy was completed during 2005 and 2006, in order to evaluate the prevalence of milk contamination and its relationship with type and level of concentrate supplied. RESULTS: 132 concentrate and 85 milk samples were collected during five farm visits and analysed for aflatoxins. Aflatoxin B₁ (AFB₁) was > 0.1 µg kg^?1 in two‐thirds of the feeds and > 5 µg kg^?1 in nine. Contamination was higher in maize than in other pure feeds (median: 0.8 versus 0.1 µg kg^?1); complementary feeds showed intermediate values. Aflatoxin M₁ (AFM₁) was > 3 ng kg^?1 in one‐third of milks and > 25 ng kg^?1 in three. All the milk samples were below EU statutory limits. The farm ranks for milk AFM₁ level and the peak of concentrate AFB₁ contamination were significantly correlated (0.642). CONCLUSIONS: Risk to human health was generally found to be absent, with only a few cases involving feed contamination to be monitored. The main aflatoxin risk for goat milk could arise from maize and maize‐based concentrates in the more intensive breeding conditions. Copyright © 2008 Society of Chemical Industry     

Controlled whey protein aggregates to modulate the texture of fat-free set-type yoghurts

The impact of nanoparticulated whey protein aggregates on the texture of fat-free set-type yoghurts was investigated. Monodisperse (MFA) and polydisperse (PFA) fractal aggregates obtained from heated whey protein isolate (WPI) were added to skimmed milk for yoghurt manufacture at four different concentrations (0.2%–1.5%, w/w). The impact of the concentration and the polydispersity of the aggregates on fat-free set-type yoghurts were studied by instrumental measurements (rheology, penetrometry, syneresis and microscopy) and sensory analysis. Yoghurt gel strength and firmness increased with the concentration of WPI, MFA and PFA. However, yoghurts enriched with PFA clearly differed from the yoghurts enriched with WPI. Indeed, yoghurts enriched with PFA were characterised by a weak gel, a low firmness and a low-density of the protein network. Sensory analysis confirmed the results obtained by instrumental measurements. The whey protein aggregates studied are thus promising tools to modulate fat-free yoghurt texture while using milk-derived ingredients.     

Acid-induced gelation of whey protein polymers: effects of pH and calcium concentration during polymerization

Heating whey protein dispersions (90°C for 15 min) at low ionic strength and pH values far from isoelectric point (pH>6.5) induced the formation of soluble polymers. The effect of mineral environment during heating on the hydrodynamic characteristics and acid-induced gelation properties of polymers was studied. Whey protein dispersions (80 g/l) were denatured at different pH (6.5–8.5) and calcium concentrations (0–4 mm) according to a factorial design. At pH 6.5, the hydrodynamic radius of protein polymers increased with increasing calcium concentration, while the opposite trend was observed at pH 8.5. Intrinsic viscosity results suggested that heating conditions altered the shape of protein polymers. Whey protein polymers were acidified to pH 4.6 with glucono-δ-lactone and formed opaque particulate gels. The storage modulus and firmness of gels were both affected by conditions used to prepare protein polymers. As a general trend, polymers with high intrinsic viscosity produced stronger gels, suggesting a relationship between polymer shape and gel strength.Acid gelation properties of whey protein polymers makes them suitable ingredients for yoghurt applications. Using whey protein polymers to standardize protein content increased yoghurt viscosity to 813 Pa.s while using skim milk powder at same protein concentration increased yoghurt viscosity to 393 Pa.s. Water holding capacity of protein polymers in yoghurt was 19.8 ml/g compared to 7.2 ml/g for skim milk powder protein. Acid gelation properties of whey protein polymers are modulated by calcium concentration and heating pH and offers new alternatives to control the texture of fermented dairy products.     

Physical characteristics of set yoghurt made with altered casein to whey protein ratios and EPS-producing starter cultures at 9 and 14% total solids

This study investigated firmness and syneresis of set yoghurts made at the CN to WP ratios of 4:1, 3:1, 2:1 and 1:1 using non-EPS-, capsular EPS- and ropy EPS-producing starter cultures. The yoghurts were made at 9 and 14% (w/w) total solids. The total solids, total protein, the concentration of lactose and the ratios of CN to WP as well as the protein's profiles (native- polyacrylamide gel electrophoresis) in heated and unheated milk blends were investigated. The level of soluble denatured whey protein aggregates in heated milk was also determined. The concentration of EPS, firmness and level of spontaneous syneresis in set yoghurt were monitored weekly throughout 28 days of storage. The microstructure of the set yoghurt made with milk blends at the CN to WP ratio of 4:1 and using three types of starter cultures was carried out after 1 day of storage. There was no difference in the total solids, total protein and lactose concentration of liquid milk blends, except the CN to WP ratios. There was no difference in whey protein denaturation between milk blends. The level of soluble denatured whey protein aggregates in heated milk blends decreased with reducing CN to WP ratio. The firmness and the level of spontaneous syneresis in set yoghurts decreased as the CN to WP ratios were reduced. The use of EPS-producing starter cultures reduced firmness and syneresis and changed the protein matrix in the microstructure of set yoghurts made at 9% (w/w) total solids compared to the control products. These were not observed in set yoghurts made at 14% (w/w) total solids.     

Effects of somatic cell counts on the physicochemical and rheological properties of yoghurt made from sheep’s milk

In the present work, yoghurts were made from sheep’s milk with two different somatic cell count (SCC), at low (200 000 cells mL^?1) and high (750 000 cells mL^?1) levels. The characteristics of the final product were analysed for pH, acidity, protein, total solids, fat, syneresis, water holding capacity (WHC) and apparent viscosity. Samples were analysed on days 1, 7 and 14 after production of yoghurts. The SCC had no significant effect either on the acidity or pH of the yoghurt at 24 h (P > 0.05) but a significant effect (P < 0.05) was observed at 168 h. No effects of SCC were observed on total solids and fat content of the yoghurt after 24 and 168 h. High SCC (HSCC) yoghurt had higher protein content (P < 0.05). The yoghurt with the highest SCC had the highest level of syneresis. Viscosity of HSCC yoghurt was higher than that of the low SCC yoghurt on days 1, 7 and 14 of storage. The flow properties also showed that the low SCC yoghurt was softer than that from milk with high content in somatic cells.     

Rheological properties of rennet gels containing milk protein concentrates

Different milk protein concentrates (MPC), with protein concentrations of 56, 70, and 90%, were dispersed in water under different treatments (hydration, shear, heat, and overnight storage at 4°C), as well as in a combination of all the treatments in a factorial design. The particle size distribution of the dispersions was then measured to determine the optimal conditions for the dispersion. Heating at 60°C for 30 min with 5 min of shear was chosen as the best condition to dissolve MPC powders. The samples were also characterized for composition, presence of protein aggregates, and ratio of calcium to protein. The total calcium present in MPC increased with increasing concentration of protein; however, the total calcium-to-protein ratio was lower in MPC90 than in MPC56 and MPC70. The level of whey protein denaturation, the presence of κ-casein-whey protein aggregates in the supernatant after centrifugation, and the amount of caseins dissociated from the micelle increased as the protein concentration in the powder increased. The total amount of casein macropeptide released was lower in samples from powders with a higher protein concentration than for MPC56 or the skim milk control. The gelation behavior of reconstituted MPC was tested in systems dispersed in water (5% protein) as well as in systems dispersed in skim milk (6% protein). The gelation time of MPC dispersions was considerably lower and the gel modulus was higher than those of reconstituted skim milk with the same protein concentration. When MPC dispersions were dialyzed against skim milk, a significant decrease in the gelation time and modulus were shown, with a complete loss of gelling functionality in MPC90 dispersed in water. This demonstrated that the ionic equilibrium was key to the functionality of MPC.     

Solubility of commercial milk protein concentrates and milk protein isolates

High-protein milk protein concentrate (MPC) and milk protein isolate (MPI) powders may have lower solubility than low-protein MPC powders, but information is limited on MPC solubility. Our objectives in this study were to (1) characterize the solubility of commercially available powder types with differing protein contents such as MPC40, MPC80, and MPI obtained from various manufacturers (sources), and (2) determine if such differences could be associated with differences in mineral, protein composition, and conformational changes of the powders. To examine possible predictors of solubility as measured by percent suspension stability (%SS), mineral analysis, Fourier transform infrared (FTIR) spectroscopy, and quantitative protein analysis by HPLC was performed. After accounting for overall differences between powder types, %SS was found to be strongly associated with the calcium, magnesium, phosphorus, and sodium content of the powders. The FTIR score plots were in agreement with %SS results. A principal component analysis of FTIR spectra clustered the highly soluble MPC40 separately from the rest of samples. Furthermore, 2 highly soluble MPI samples were clustered separately from the rest of the MPC80 and MPI samples. We found that the 900 to 1,200 cm⁻¹ region exhibited the highest discriminating power, with dominant bands at 1,173 and 968 cm⁻¹, associated with phosphate vibrations. The 2 highly soluble MPI powders were observed to have lower κ-casein and α-_S1-casein contents and slightly higher whey protein contents than the other powders. The differences in the solubility of MPC and MPI were associated with a difference in mineral composition, which may be attributed to differences in processing conditions. Additional studies on the role of minerals composition on MPC80 solubility are warranted. Such a study would provide a greater understanding of factors associated with differences in solubility and can provide insight on methods to improve solubility of high-protein milk protein concentrates.     

Sensory and rheological screening of exopolysaccharide producing strains of bacterial yoghurt cultures

Yoghurts were produced with 24 different cultures differing in their ability to produce exopolysaccharides (EPS). Rheological and sensory analyses showed large differences in texture properties in the yoghurt samples. EPS production was found to have a major effect on the texture properties, but varying textures within the EPS±groups were also found. Yoghurts fermented with EPS-producing cultures showed increased mouth thickness and ropiness and tended to be creamier than yoghurts without these cultures; in contrast, these yoghurts had the lowest syneresis and highest gel firmness (initial gel strength before the yoghurt was subjected to shear). Correlations between rheological parameters and sensory texture attributes included G* correlating with gel firmness, while viscosity measured at 241 s⁻¹ correlated with mouth thickness. An interesting viscometry relationship was found between ropiness and hysteresis loop area.     

Functional and technological aspects of whey powder and whey protein products

Commercial whey powder, whey protein concentrates and whey protein isolates (WPIs) were evaluated for certain functional properties and for their application in full‐fat and nonfat yoghurts. The functional properties of whey products varied, and the highest functionality was recorded in samples with high protein levels. Whey powder had the lowest foaming performance and emulsifying capacity, while WPIs possessed the best functional properties of all the other samples. Curd tension (CT), viscosity and syneresis were improved in yoghurts made using fortified cow's milk or reconstituted skim milk with any whey products, while whey powder had no impact on CT.     

N-Glycosidase F improves gel firmness in fermented milk products

Healthier dairy products can be obtained by reducing fat content, but removal of fat from fermented milk products causes a reduction in gel firmness. To compensate, costly protein enrichment with either skim milk powder or whey protein concentrate is typically necessary. An attractive solution could be substitution of protein enrichment with a texturising enzyme. We aimed to identify such enzymes and found that after treatment with N-glycosidase-F (PNGase-F), yoghurt gel firmness increased. Highly pure PNGase-F was produced in Escherichia coli and our studies revealed that PNGase-F could substitute addition of 2% SMP used for protein enrichment in yoghurt. The effect on gel firmness of PNGase-F was stable over a period of 28 days and a sensory panel described the yoghurts as having improved thickness. Our study shows that it is indeed possible to find satisfying enzyme solutions that can replace the need for protein enrichment.     

Effect of partial whey protein depletion during membrane filtration on thermal stability of milk concentrates

Membrane filtration technologies are widespread unit operations in the dairy industry, often employed to obtain ingredients with tailored processing functionalities. The objective of this work was to better understand the effect of partial removal of whey proteins by microfiltration (MF) on the heat stability of the fresh concentrates. The micellar casein concentrates were compared with control concentrates obtained using ultrafiltration (UF). Pasteurized milk was microfiltered (80 kDa polysulfone membrane) or ultrafiltered (30 kDa cellulose membrane) without diafiltration (i.e., no addition of water) to 2× and 4× concentration, based on volume reduction. The final concentrates showed no differences in pH, casein micelle size, or mineral concentration in the serum phase. The micellar casein retentates (obtained by MF) showed a 20 and 40% decrease in whey protein concentration compared with the corresponding UF milk protein concentrates for 2× and 4× concentration, respectively. The heat coagulation time decreased with increasing protein concentration, regardless of the treatment; however, MF retentates showed a higher thermal stability than the corresponding UF controls. The average diameter for casein micelles increased after heating in UF but not MF concentrates. The turbidity (measured by light scattering) increased after heating, but to a higher extent for UF retentates than for MF retentates at the same protein concentration. It was concluded that the reduced amount of whey protein in the MF retentates caused a significant increase in the heat stability compared with the corresponding UF retentates. This difference was not due to ionic composition differences or pH, but to the type and amount of complexes formed in the serum phase.