Ultradrawing properties of ultrahigh‐ molecular‐weight polyethylene/carbon nanotube fibers prepared at various formation temperatures

The influence of formation temperature on the ultradrawing properties of ultrahigh‐molecular‐weight polyethylene/carbon nanotube (UHMWPE/CNT) fiber specimens is investigated. Gel solutions of UHMWPE/CNT with various CNT contents were gel‐spun at the optimum concentration and temperature but were cooled at varying formation temperatures in order to improve the ultradrawing and tensile properties of the UHMWPE/CNT composite fibers. The achievable draw ratio (D_ra) values of UHMWPE/CNT as‐prepared fibers reach a maximum when they are prepared with the optimum CNT content and formation temperature. The D_ra value of UHMWPE/CNT as‐prepared fibers produced using the optimum CNT content and formation temperature is about 33% higher than that of UHMWPE as‐prepared fibers produced using the optimum concentration and formation temperature. The percentage crystallinity (W_c) and melting temperature (T_m) of UHMWPE/CNT as‐prepared fiber specimens increase significantly as the formation temperature increases. In contrast, W_c increases but T_m decreases significantly as the CNT content increases. Dynamic mechanical analysis of UHMWPE and UHMWPE/CNT fiber specimens exhibits particularly high α‐transition and low β‐transition, wherein the peak temperatures of α‐transition and β‐transition increase dramatically as the formation temperature increases and/or CNT content decreases. In order to understand these interesting drawing, thermal and dynamic mechanical properties of the UHMWPE and UHMWPE/CNT as‐prepared fiber specimens, birefringence, morphological and tensile studies of as‐prepared and drawn fibers were carried out. Possible mechanisms accounting for these interesting properties are proposed. Copyright © 2010 Society of Chemical Industry     

Ultradrawing properties of gel films of ultrahigh‐molecular‐weight polyethylene and low‐molecular‐weight polyethylene blends prepared at various formation temperatures

The ultradrawing behavior of ultrahigh‐molecular‐weight polyethylene/low‐molecular‐weight polyethylene film specimens prepared at various concentrations and formation temperatures was studied. The critical draw ratio (D_rc) of UL_?0.7 film specimens was found to depend significantly on the formation temperature used to prepare the film specimens. At any fixed drawing temperature, the D_rc values of UL_?0.7 specimens prepared at various formation temperatures increased significantly as the formation temperatures were reduced. In fact, with an optimum drawing temperature of 95°C, the D_rc values of UL_?0.7 specimens prepared at a formation temperature of 0°C reached 488, about 50% higher than that of UL_?0.7 specimens prepared at a formation temperature of 95°C. These interesting phenomena were investigated in terms of the thermal, birefringence, and tensile properties of these undrawn and drawn UL_?0.7 specimens. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3728–3738, 2003     

Ultradrawing properties of ultrahigh‐molecular‐weight polyethylene/attapulgite fibers

An investigation of the influence of the contents of original and modified attapulgite (ATP) on the ultradrawing properties of ultrahigh‐molecular‐weight polyethylene (UHMWPE)/ATP (FA_x) and UHMWPE/modified ATP (FA_mx) as‐prepared fibers is reported. Similar to what is found for the orientation factor values, the achievable draw ratios (D_ra) of the FA_x and FA_mx as‐prepared fibers approach a maximum value as the original ATP and/or modified ATP contents reach their corresponding optimum values. The maximum D_ra value obtained for FA_mx as‐prepared fiber specimens is significantly higher than that for FA_x as‐prepared fiber specimens prepared at the optimum original ATP content. Similar to what is found for the orientation factors and achievable drawing properties, the tensile strength (σ_f) and initial modulus (E) of both drawn F₂A_x and F₂A_mx fiber series specimens with a fixed draw ratio reach maximum values as the original and/or modified ATP contents approach the optimum values, respectively. The σ_f and E values of the F₂A_mx fiber specimens are always significantly higher than those of the corresponding F₂A_x fiber specimens prepared at the same draw ratios and ATP contents but without being modified. To understand the interesting ultradrawing, orientation and tensile properties of FA_x and FA_mx fiber specimens, Fourier transform infrared spectral, specific surface area, transmission electron microscopic and elemental analyses of the original and modified ATPs were performed. Copyright © 2012 Society of Chemical Industry     

Evaluation of the tensile properties and thermal stability of ultrahigh‐molecular‐weight polyethylene fibers

The thermal stability of ultrahigh‐molecular‐weight polyethylene (UHMWPE) should be paid attention in its applications, although the fiber has excellent flexible tensile properties. The measurements for two kinds of UHMWPE fibers, Dyneema SK65 (The Netherlands) and ZHF (Beijing, China), were carried out at different annealing temperatures and for different aging times. Experimental and regression analysis results showed that the aging behavior of the fibers followed an exponential attenuation with the annealing temperature and aging time. The critical temperature for the safe use of the fibers was equal to or lower than 70°C and depended on the glass‐transition temperature; this was validated by tensile tests. The difference between the two fibers in the thermal properties resulted from the intrinsic supermolecular structures of the two fibers. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 310–315, 2005     

Two‐stage drawing process to prepare high‐strength and porous ultrahigh‐molecular‐weight polyethylene fibers: Cold drawing and hot drawing

High‐strength and porous ultrahigh‐molecular‐weight polyethylene (UHMWPE) fibers have been prepared through a two‐stage drawing process. Combined with tensile testing, scanning electron microscopy, and small‐angle X‐ray scattering, the mechanical properties, porosity, and microstructural evolution of the UHMWPE fibers were investigated. The first‐stage cold drawing of the gel‐spun fibers and subsequent extraction process produced fibers with oriented lamellae stacks on the surface and plentiful voids inside but with poor mechanical properties. The second‐stage hot drawing of the extracted fibers significantly improved the mechanical properties of the porous fibers because of the formation of lamellar backbone networks on the surface and microfibrillar networks interwoven inside to support the voids. With various processing conditions, the optimized mechanical properties and porosity of the prepared UHMWPE fibers were obtained a tensile strength of 1.31 GPa, a modulus of 10.1 GPa, and a porosity of 35%. In addition, a molecular schematic diagram is proposed to describe structural development under two‐stage drawing, including void formation and lamellar evolution. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42823.     

Influence of two‐stage drawing conditions on ultradrawing behavior of gel films of ultrahigh‐molecular‐weight polyethylene and low‐molecular‐weight polyethylene blends

The influence of two‐stage drawing conditions on the ultradrawing behavior of the gel films of ultrahigh‐molecular‐weight polyethylene/low‐molecular‐weight polyethylene blends is reported in this article. The critical draw ratios (λ_c) of the gel films prepared near their critical concentrations were found to depend significantly on the draw ratio attained in the first drawing stage (D_1r) and on the temperature utilized in the second drawing stage (T_sec). After drawing the gel films to a fixed draw ratio in the first drawing stage, each two‐stage drawn gel film was made to exhibit a maximum λ_c (λ_cmax) by drawing the drawn gel film at its corresponding optimum T_sec. In addition, the optimum T_sec was found to increase significantly with the D_1r value of the drawn gel films. It is worth noting, on the other hand, that the λ_cmax of two‐stage drawn gel films increased consistently with an increasing D_1r until its value reached an optimum value of 160. These results clearly suggest that, as T_sec and D_1r are increased to their optimum values, the λ_cmax of the two‐stage drawn gel films can be improved further so as to be higher than those of the corresponding one‐stage drawn gel films. These interesting phenomena were investigated in terms of reduced viscosities of the solutions and by an analysis of the thermal, birefringence, and tensile properties of the drawn gel films. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1890–1901, 2001     

Effect of the ultradrawing behavior of gel films of ultrahigh‐molecular‐weight polyethylene and low‐molecular‐weight polyethylene blends on their physical properties

This study examined the effect of the ultradrawing behavior of gel film specimens of ultrahigh‐molecular‐weight polyethylene (UHMWPE) and UHMWPE/low‐molecular‐weight polyethylene (LMWPE) blends on their physical properties. The concentration of a gel film approximated its critical concentration at a fixed drawing temperature; its achievable draw ratio was higher than that of other blend specimens with various concentrations. Noticeably, when about 5 wt % LMWPE was added to a UHMWPE/LMWPE gel film specimen, the achievable draw ratio of the gel film increased, and this contributed to an apparent promoting effect on its anticreeping properties and thermal stability. Therefore, when UL_B?0.9 was drawn to a draw ratio of 300, the anticreeping behavior was improved to less than 0.026%/day. Moreover, with respect to the thermal stability, when the same specimen was drawn to a draw ratio of 300, the retention capability of its storage modulus could resist a high temperature of 150°C, which was obviously much higher than the temperature of an undrawn gel film specimen (70°C). To study these interesting behaviors further, this study systematically investigated the gel solution viscosities, anticreeping properties, dynamic mechanical properties, thermal properties, molecular orientations, and mechanical properties of undrawn and drawn UHMWPE/LMWPE gel film specimens. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Effect of polyethylene glycol on the performance of ultrahigh‐molecular‐weight polyethylene membranes

Porous, flat membranes of ultrahigh‐molecular‐weight polyethylene (UHMWPE) were prepared by thermally induced phase separation, with mineral oil as a diluent and poly(ethylene glycol) with a weight‐average molecular weight of 20,000 (PEG20000) as an additive. Through the control of the rheological behavior, crystallite size, and pore structure, the influential factors, including the diluent, poly(ethylene glycol) (PEG) content, and cooling rate, were investigated. The results suggested that PEG could decrease the viscosity of UHMWPE/diluent apparently. The crystal density decreased when mineral oil was added, which made the melting point and crystallinity of UHMWPE lower. The crystallization rate and crystallinity also increased with the addition of PEG. However, the addition of excess PEG restrained crystal growth. PEG20000 in membranes could be extracted absolutely through the soaking of the membranes with fresh water for 7 days. With increasing PEG content, both porosity and pure water flux first increased and then decreased, reaching a maximum at a PEG mass fraction of 10%. The cooling rate had a direct effect the crystal structure. A slow cooling rate was good for crystal growth and diluent integration. Therefore, the pure water flux increased along with the temperature of the cooling medium, whereas porosity first increased and then decreased, reaching a maximum at 40°C. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Crystallization behavior of ultrahigh‐molecular‐weight polyethylene/polyhedral oligomeric silsesquioxane nanocomposites prepared by ethylene in situ polymerization

A [3‐t‐Bu‐2‐O? C₆H₃CH?N(C₆F₅)]₂TiCl₂ catalyst (bis(phenoxyimine)titanium dichloride complex – FI catalyst) was immobilized on disilanolisobutyl polyhedral oligomeric silsesquioxane (OH‐POSS) to prepare ultrahigh molecular‐weight polyethylene (UHMWPE)/polyhedral oligomeric silsesquioxane (POSS) nanocomposites during ethylene in situ polymerization. The dispersion state of POSS in the UHMWPE matrix was characterized by X‐ray diffraction measurements and transmission electron microscopy. It was shown that the OH‐POSS achieved uniformed dispersion in the UHMWPE matrix, although its polarity was unmatched. The isothermal and nonisothermal crystallization behavior of the nanocomposites was investigated by means of differential scanning calorimetry. The crystallization rate of the nanocomposites was enhanced because of the incorporation of POSS during the isothermal crystallization. POSS acted as a nucleus for the initial nucleation and the subsequent growth of the crystallites. For nonisothermal studies, POSS showed an increase in the crystallinity. The crystallization rate of the nanocomposites decreased because the presence of POSS hindered the crystal growth. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40847.     

High‐density polyethylene/ultrahigh‐molecular‐weight polyethylene blend. I. The processing,thermal, and mechanical properties

Various blend ratios of high‐density polyethylene (HDPE) and ultrahigh‐molecular‐weight polyethylene (UHMWPE) were prepared with the objective of determining their suitability as biomaterials. Although the presence of HDPE in the blends enabled melt processing, the presence of UHMWPE helped to improve the toughness of the resulting blends. The processability of the blends was investigated with the Brabender torque, which was used as an indication of the optimum blend conditions. The blends were characterized with differential scanning calorimetry. The mechanical tests performed on the blends included tensile, flexural, and impact tests. A 50:50 (w/w) blend yielded optimum properties in terms of the processability and mechanical properties. The tensile property of the 50:50 blend was intermediate between those of HDPE and UHMWPE, but the strain at break increased 200% in comparison with that of both neat resins. The energy at break of the 50:50 blend revealed an improvement in the toughness. The fracture mechanism was also investigated with scanning electron microscopy. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 413–425, 2005     

Single‐walled carbon nanotube/ultrahigh‐molecular‐weight polyethylene composites with percolation at low nanotube contents

To mix single‐walled carbon nanotubes (SWCNTs) with a polymer and to achieve low percolation thresholds, a low‐viscosity liquid has been required in order to achieve sufficiently good dispersion. In this article, data are presented which show that percolation occurs at ～0.14 wt % carbon nanotubes and the dispersion procedure does not involve dispersing the SWCNTs in a low‐viscosity liquid. Specifically, ultrahigh‐molecular‐weight polyethylene powder was mixed with a powder containing nanotubes and catalyst support, e.g., the powder contains 93% silica and 7% SWCNTs. The powder blend is compression molded into sheets using high pressure and temperature. Because of the very high viscosity of the resin, the nanotube/silica mixture largely stays segregated at the interface as shown by scanning electron microscopy. A significant drop in tensile properties (modulus, tensile strength, and elongation at break) occurs with filler incorporation. Non isothermal crystallization measurements indicate that this filler does not nucleate crystallinity when mixed in this manner; although there is a definite sharpening of the melt endotherm indicating that crystallites with smaller lamellar thicknesses are reduced significantly with filler addition. The addition of filler also slightly reduces the overall fractional crystallinity measured after a constant cooling rate. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Properties of ultrahigh‐molecular‐weight polyethylene nanocomposite films containing different functionalized multiwalled carbon nanotubes

We compared the thermomechanical properties, morphologies, gas permeabilities, and electrical conductivities of ultrahigh‐molecular‐weight polyethylene (UHMWPE) nanocomposite films containing two types of functionalized multiwalled carbon nanotubes (functionalized MWNTs). Both 2‐hydroxyethyl triphenyl phosphonium‐MWNT (Ph3P‐MWNT) and 1,1,1,3,3,3‐hexafluoro‐2‐phenyl‐2‐propanol‐MWNT (CF3‐MWNT) were used as reinforcing fillers in the fabrication of UHMWPE hybrid films. UHMWPE nanocomposites with various functionalized MWNT contents were solution‐cast to produce the films. The thermomechanical properties and morphologies of the UHMWPE hybrid films were then characterized using differential scanning calorimetry, thermogravimetric analysis, electron microscopy, and mechanical tensile analysis. Transmission electron microscopy studies showed that some of the MWNT particles were dispersed homogeneously within the polymer matrix (on the nanoscale), whereas others were agglomerated. We also found that the addition of only a small amount of functionalized MWNTs was sufficient to improve the thermomechanical properties and the gas barrier of the UHMWPE hybrid films. Even, those hybrid films with low functionalized MWNT contents (i.e., <1 wt%) were found to exhibit much better thermomechanical properties than the pure UHMWPE films. On the other hand, the values of the electrical conductivity remained constant, regardless of the amount of functionalized MWNTs. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Preparation of ultrahigh‐molecular‐weight polyethylene membranes via a thermally induced phase‐separation method

Porous, flat membranes of ultrahigh‐molecular‐weight polyethylene were prepared as thermally resistant and solvent‐resistant membranes by the thermally induced phase‐separation method. Diphenyl ether and decalin were chosen as the diluents. The phase diagrams were drawn with the cloud‐point temperatures and the crystallization temperatures. According to the phase diagrams, scanning electron microscopy images, and porosities of the samples, the influential factors, including the polymer concentration, cooling rate, and viscosity, were investigated. Porous ultrahigh‐molecular‐weight polyethylene membranes with thermal and solvent resistance could be prepared with suitable diluents and cooling rates by the thermally induced phase‐separation method. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Homogenization in supercritical carbon dioxide enhances the diffusion of vitamin E in ultrahigh‐molecular‐weight polyethylene

Vitamin E stabilization of radiation‐crosslinked ultrahigh‐molecular‐weight polyethylene (UHMWPE) joint implants was successfully introduced to improve long‐term oxidation resistance. Current clinically available vitamin E stabilized UHMWPE implants were prepared by the postirradiation diffusion of vitamin E into 100‐kGy‐irradiated UHMWPE by a two‐step process, which included doping in pure vitamin E at an elevated temperature below the melting point followed by an annealing step at an elevated temperature in inert gas to homogenize the antioxidant throughout components of desired thickness. We hypothesized that the diffusion of vitamin E could be enhanced with supercritical carbon dioxide (SC‐CO₂) during homogenization without an increase in the surface vitamin E concentration, which would thus result in faster homogenization. Our hypothesis tested positive; crosslinked UHMWPE doped with vitamin E at 120°C and homogenized in SC‐CO₂ at 10–12 MPa had a greater penetration of vitamin E than those homogenized in inert gas. We attributed the faster diffusion of vitamin E in irradiated UHMWPE in SC‐CO₂ to the dissolution of vitamin E in the supercritical fluid and a rate of diffusion that was closer to that of the supercritical fluid in the polymer. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Investigation of the extraction process in gel‐spinning technology for ultrahigh‐molecular‐weight polyethylene fibers by low‐field nuclear magnetic resonance

A portable, low‐field nuclear magnetic resonance scanner, the nuclear magnetic resonance mobile universal surface explorer, is introduced as a tool for investigating the extraction process of mineral oil in the gel‐spinning technology of ultrahigh‐molecular‐weight polyethylene (UHMWPE) fibers. Factors affecting the extraction process were studied systematically; these included the UHMWPE type, extraction agent type, and concentration and ultrasound. We found that the extraction process could be described by a replacement–dilution dual‐effect model. The extraction agent not only replaced and extracted the mineral oil but also considerably decreased the viscosity of mineral oil and thus enhanced the molecular motion and diffusion of mineral oil. Although chloroform had a smaller molecular size and lower boiling point, benzene and cyclohexane were found to exhibit more efficient extraction and dilution effects on mineral oil. The extraction efficiency could be characterized by the diffusion of mineral oil in the mineral oil/UHMWPE gel/deuterated extraction agent multicomponent systems during the extraction. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42018.     

Dispersion of carbon nanotubes in ultrahigh‐molecular‐weight polyethylene by melt mixing dominated by elongation stress

A novel melt‐mixing method and corresponding mixer for polymer materials are reported. The effects of carbon nanotube (CNT) loading, rotation rate and mixing time on the morphology and properties of CNTs/ultrahigh‐molecular‐weight polyethylene (UHMWPE) nanocomposites were experimentally investigated in detail using the mixer. Homogeneous dispersion of CNTs in intractable UHMWPE is successfully realized without the aid of any additives or solvents. Differential scanning calorimetry results showed that the crystallinity increases 13.8% when 1 wt% of CNTs is added into the composites. The maximum crystallinity increased 13.5% and then decreased slightly with increasing rotation rate. The mixing time had little effect on crystallinity. Rheological tests reveal that the effect of CNT loading on the storage modulus/complex viscosity is a result of competition between the viscosity decrease due to the selective adsorption of UHMWPE onto CNT surfaces and the viscosity increase caused by the formation of an interconnected polymer–nanotube network. The storage modulus/complex viscosity decreased with increasing rotation rate/mixing time. This is a synergic result of the selective adsorption of the long molecular chains onto the CNT surface and their thermomechanical degradation. The results showed that the mixing process dominated by elongation stress is a simple, efficient green way to prepare CNTs/UHMWPE nanocomposites via melt mixing. © 2018 Society of Chemical Industry     

Control of the interfacial properties of ultrahigh‐molecular‐weight polyethylene/magnesium hybrid composites through use of atmospheric plasma treatment

This work aims to explore the use of lightweight magnesium alloys as an advanced composite material in conjunction with lightweight thermoplastic materials, such as ultrahigh‐molecular‐weight polyethylene (UHMWPE). High throughput, environmentally friendly, atmospheric plasma treatment methods were used to control the interfacial properties and improve the adhesion behavior of metallic/UHMWPE composites. Helium‐oxygen dielectric barrier discharges were used, and the plasma‐activated UHMWPE surfaces were characterized through analytical and mechanical characterization methods. Oxygen content on the treated polymer surfaces increased 18.1–36.0%. A reduction in silicon content combined with characterization through microscopy reveal a preference for the attack of the matrix over the polyethylene fibers. Wetting angles for the treated samples decreased as much as 53.7%. Treated UHMWPE/Mg hybrid samples exhibited lap shear strengths up to 113.7% greater than the control. Both the plasma‐induced surface functionalization with oxygen‐containing polar groups (carboxyl, carbonyl, and hydroxyl groups) and the preferential mild etching of the polymer matrix over the fibers lead to the improvement in adhesion. POLYM. COMPOS., 2012. © 2011 Society of Plastics Engineers     

Simultaneously enhanced mechanical properties and thermal properties of ultrahigh‐molecular‐weight polyethylene with polydopamine‐coated α‐alumina platelets

Polydopamine (PDA) was employed to modify micrometric Al₂O₃ platelets to improve the interfacial compatibility between α‐Al₂O₃ powder and ultrahigh‐molecular‐weight polyethylene (UHMWPE). The structure of PDA‐coated Al₂O₃ and UHMWPE composites was investigated via Fourier transform infrared spectroscopy, scanning electron microscopy and X‐ray photoelectron spectroscopy. The thermal stability and mechanical performance of the samples were also evaluated. It is clear that UHMWPE/PDA‐Al₂O₃ composites exhibit better mechanical properties, higher thermal stability and higher thermal conductivity than UHMWPE/Al₂O₃ composites, owing to the good dispersion of Al₂O₃ powder in the UHMWPE matrix and the strong interfacial force between the macromolecules and the inorganic filler caused by the presence of PDA. The tensile strength and the tensile elongation at break of UHMWPE/PDA‐Al₂O₃ composite with 1 wt% PDA‐Al₂O₃ are 62.508 MPa and 462%, which are 1.96 and 1.98 times higher than those of pure UHMWPE, respectively. The thermal conductivity of UHMWPE/PDA‐Al₂O₃ composite increases from 0.38 to 0.52 W m^?1 K^?1 with an increase in the dosage of PDA‐Al₂O₃ to 20 wt%. The results show that the prepared PDA‐coated Al₂O₃ powder can simultaneously enhance the mechanical properties and thermal conductivity of UHMWPE. © 2018 Society of Chemical Industry     

Ultradrawing properties of ultrahigh‐molecular weight polyethylene/functionalized carbon nanotube fibers and transmittance properties of their gel solutions

The influences of the dispersion level of carbon nanotubes (CNTs) and functionalized CNTs on the transmittance properties of ultrahigh‐molecular weight polyethylene (UHMWPE) gel solutions and on ultradrawing properties of their as‐prepared fibers are reported. The transmittance properties suggest that the dispersion level of functionalized CNTs in UHMWPE/functionalized CNTs gel solution is significantly better than plain CNTs in UHMWPE/CNTs gel solutions. The orientation factors, achievable draw ratios, tensile strength (σ_f), and modulus (E) values of UHMWPE/CNTs (F_xC_y) and UHMWPE/functionalized CNTs (F_xC_f‐y) as‐prepared fiber specimens reached a maximum value as their CNT and functionalized CNT contents approached optimum contents at 0.00015 and 0.0001 wt%, respectively. The σ_f and E values of both F_xC_0.0012 and F_xC_f‐0.001 series fiber specimens prepared at their optimum CNT and functionalized CNT contents reached another maximum as their UHMWPE approached optimum UHMWPE concentration of 1.7 wt%. Possible reasons accounting for these interesting properties are proposed. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Synchronous toughening and reinforcing of polypropylene with ultrahigh‐molecular‐weight polyethylene via melt blending: Mechanical properties,morphology, and rheology

Blending systems based on polypropylene (PP) and ultrahigh‐molecular‐weight polyethylene (UHMWPE) were prepared via a melt extrusion by the four‐screw and the twin‐screw extruders, respectively. The mechanical evaluation demonstrated that the synchronous toughening and reinforcing effects could be achieved from the combination of the PP and the UHMWPE, in which the toughness and the tensile properties could be improved with increasing the UHMWPE content, and achieved optimal values at a weight ratio of PP/UHMWPE (85/15). EPDM can be used as a compatibilizer to improve the compatibility and the interfacial adhesion between the PP and the UHMWPE. This resulted in more effective toughening and reinforcing effects. In contrast, for the PP/UHMWPE blends prepared by the normal twin‐screw extruder, the poor dispersion capacity for the UHMWPE resulted in a deterioration of all mechanical parameters. Morphological observation revealed that the UHMWPE domain was well distributed as tiny particles in the PP matrix, which was confirmed by the differential scanning calorimetry analysis. The toughening effect was attributed to the energy dissipation caused by these rigid tiny particles that detached from the matrix to initiate the local matrix shear yield and formed the void. Rheological investigation demonstrated that there was an interesting composition dependence of viscosity, for which the melt viscosities of the PP/UHMWPE blends decreased when 5 wt % UHMWPE was added, and then began to increase as the UHMWPE content continued to increase. However, this dependence on composition became weaker because of the compatibilization of the EPDM. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3498–3509, 2006