Optimal Control of Solar Sludge Dryers

Optimal control (OC) methodology is used to develop a control policy for a batch-operated solar sludge dryer with ventilation as the dominant control. Batch performance criteria and instantaneous optimization criteria are developed for two economic environments: quota limited and capital limited. The general formulation, as well as simplifications resulting from the multiplicative form of the evaporation (drying) rate model, are presented. The multiplicative form results in a single constant number, called here “control intensity,” which is used to guide the on-line control decisions. These decisions turn out to be independent of the dry solids content (DSC) of the sludge. Further simplification, by assuming a strictly constant weather, is used to demonstrate the general effects of the economic and physical (weather) environment on the solution.

The OC approach is used to address, via simulation under realistic weather conditions, several design, operation, and pricing problems. In particular, the following have been considered: sizing of the ventilation fans, determination of a fair fee for sludge disposal, finding the best final DSC, and evaluating the effect of the price of electricity. Regarding the particular location represented by the data, it has been shown that the installed capacity of the ventilation fans should be increased and that there seems to be sufficient economic incentive for solar drying.     

Modeling Solar Drying Rate of Wastewater Sludge

Efficient solar drying requires that the drying rate is quantitatively known as a function of the environment and the control. To develop a drying-rate model for wastewater sludge, data were collected at a solar drying installation in Füssen, Germany. In this solar dryer, wet sludge is uniformly spread over a concrete floor under a greenhouse-like transparent cover. The sludge is mixed mechanically several times a day by an autonomous robot (electric mole®), the structure is fan-ventilated horizontally, and the indoor air is mixed by electric fans. Data of evaporation rate, environmental conditions, and control operations were collected over three drying cycles. Evaporation rate via sludge sampling and via vapor balance across the structure compared favorably, justifying the use of hourly vapor-balance data. Four types of prediction models were considered: physical, additive, multiplicative, and neural network. The multiplicative model has been selected for potential implementation. The most important predictors of evaporation rate, for the conditions under consideration, were (1) solar radiation, (2) outdoor temperature, (3) ventilation rate, and (4) dry solids content of the sludge. Air mixing is an order of magnitude less effective (per unit of air discharge) than ventilation.     

Sewage Sludge Solar Drying: Experiences from the First Pilot-Scale Application in Greece

Increasingly strict regulations governing sludge management have raised interest in drying technologies. The feasibility of sewage sludge solar drying was experimentally evaluated in a 66-m² pilot-scale greenhouse plant under typical weather conditions in Greece. The greenhouse was equipped with ventilation fans to maximize the drying process efficiency and a turning drum for efficient sludge mixing. The obtained results proved the applicability and the high performance of the solar drying technology. The time necessary to achieve a dry product with a dry solids content up to 95% ranged between 8 and 31 days, depending on the weather conditions. During drying, sludge organic matter was reduced by 5–21%, and total and fecal coliform content was also decreased up to three orders of magnitude. By taking into consideration the sludge content in heavy metals, the final product can partially or totally replace commercially available inorganic fertilizers in agricultural applications, in accordance with the restrictions imposed by national and European regulations. Based on a preliminary cost analysis concerning the construction of a solar drying facility covering a sum of 80,000 population equivalent (PE), a corresponding capital cost of 24 €/PE is anticipated.     

A GRAPHICAL DESIGN METHOD FOR A PARTIAL SOLAR DRYER FOR CORN

This paper presents the application of a design method for a partial solar heating system of polyvalent modular dryers called “GJ-ABAQUE” to the drying of thick layers of grains.

This method is based on the use of charts or polynomial correlations. In the actual case where the drying air is not recycled, we only need one chart which allows one to determine the fraction of the monthly heating load supply by solar energy as a function of two dimensionless parameters. The latter implies the use of monthly average radiation data, the collector surface and estimates of drying loads.

The “GJ-ABAQUE” method was applied for drying 777 kg of corn, corresponding to 1 m³ of fresh product, in a thick layer in each modular dryer.     

HEAT, MOMENTUM, AND MASS TRANSFER MEASUREMENTS IN INDIRECT AGITATED SLUDGE DRYER

Whereas indirect agitated drying has been extensively studied for granular materials, little is known in the case of pasty products. We describe an experimental set up specially designed for the investigation of drying kinetics, of heat transfer coefficient evolution, and of the mechanical torque necessary for stirring. This device was applied to municipal sewage sludge. Preliminary experiments were performed to investigate the influence of ageing of sludge on the drying kinetics. It appears that ageing does have no effect except for the first two days. The influences of the wall temperature, the stirrer speed, the dryer load and the location of the stirrer against the heated wall were studied. Three different rheological behaviors were observed during sludge drying. In particular, the sludge goes through a “glue” phase, and high levels of mechanical strain are recorded when the compact mass begins to break up. A critical stirrer speed is found within the range 40-60 rpm. To shorten the drying time, it seems better to adjust the wall temperature in accordance with the moisture content of the sludge.     

Analysis of Moisture Content and Density of Pears During Drying

Solar dried pears of the “S. Bartolomeu” variety are a very much appreciated and preferred dried food product in Portugal. Nevertheless, the traditional solar drying is carried out at open air during the months of 07 and 08, and this nowadays is a disadvantage for larger productions. This work is to evaluate the possibility of producing dried pears from this and other varieties, maintaining the characteristics of the traditional dried pears. In this study four different types of pears were studied, including “S. Bartolomeu” as a basis for comparison and the drying method employed was the traditional one. From the results it was concluded that, although the behaviour of the four varieties do not vary significantly, one particular variety (“D. Joaquina”) is a good alternative to the “S. Bartolomeu” pear.     

DESICCANT GRAIN APPLIED TO THE STORAGE OF SOLAR DRYING POTENTIAL

Sorption storage of solar heat using a layer of wheat as the desiccant was analyzed by means of a deep-bed drying model. Intended to be applied to solar-assisted in-storage drying of agricultural bulk materials, the probability of the persistence of unfavorable weather periods was quantified statistically for Potsdam for the month of August, as an example. Simulation results demonstrate that a relative humidity of the drying air of 65 % can be maintained day and night for weeks without combustion of fossil fuels. Using a simple strategy of control, periods with insufficient solar radiation can be bridged over. The desiccant grain is not endangered by mold growth as a matter of principle. Simple solar air heaters can be used to avoid economic losses due to overdrying and to reduce the danger of decay to a minimum even at unfavorable climatic conditions.     

DESICCANT GRAIN APPLIED TO THE STORAGE OF SOLAR DRYING POTENTIAL

ABSTRACT

Sorption storage of solar heat using a layer of wheat as the desiccant was analyzed by means of a deep-bed drying model. Intended to be applied to solar-assisted in-storage drying of agricultural bulk materials, the probability of the persistence of unfavorable weather periods was quantified statistically for Potsdam for the month of August, as an example. Simulation results demonstrate that a relative humidity of the drying air of 65 % can be maintained day and night for weeks without combustion of fossil fuels. Using a simple strategy of control, periods with insufficient solar radiation can be bridged over. The desiccant grain is not endangered by mold growth as a matter of principle. Simple solar air heaters can be used to avoid economic losses due to overdrying and to reduce the danger of decay to a minimum even at unfavorable climatic conditions.     

THE RELATIVE INFLUENCE OF DIELECTRIC AND OTHER DRYING TECHNIQUES ON THE PHYSICO - MECHANICAL PROPERTIES OF A PHARMACEUTICAL TABLET EXCIPIENT. PARTI: COMPACTION CHARACTERISTICS.

The relative Influence of nine techniques for drying wet granulated microcrystal-lline cellulose (MCC) on the subsequent compaction characteristics was studied In terms of the tensile strength and corrected work of failure of the tablets. Wet granulation resulted in a substantial decrease in compatibility. However, the drying technique used was found to affect the degree of loss in compatibility. In general, microwave-vacuum drying using the “high” process type resulted in the production of granules with the highest compatibility followed by freeze drying and fluidized bed drying. Granules dried under ambient conditions, and granules tray dried to “just dry” or “over dried” conditions resulted In tablets possessing approximately comparable compatibilites, with the poorest compaction characteristics being exhibited by vacuum dried granules, in addition It was found that use of a “low” drying process type during microwave- vacuum drying yielded granules with inferior compaction characteristics to those dried by the “high” process type. Radio frequency drying was found to yield granules which produced tablets having slightly inferior tensile strength to tray dried material, although the tablet work of failure values were comparable. The effect of drying technique on the subsequent compaction characteristics was not found to be directly related to the moisture content of the granules.     

THERMAL PERFORMANCE AND EVALUATION OF SIPERHEATED STEM DRYING SYSTEM USING SOLAR-ASSISTED ABSORPTION HEAT TRANSFORMER

This paper summarizes the main results of our study carried out under the priority-area research “Energy Conversion and Utilization with High Efficiency” supported by the grant-in-aid of scientific research from the Ministry of Education, Science and Culture of Japan. In the research we focused on applications of solar energy utilization for industrial drying systems. In this paper a new concept of a closed drying system with superheated steam provided from a temperature boosting type heat pump (absorption type heat transformer) was proposed. The heat transformer is driven directly by heat from a solar collector. The performance for different three drying periods and a number of factors affecting it were predicted by a computer simulation. Furthermore the heat and mass transfer characteristics of water evaporation into superheated steam stream by radiative and convective heating were indicated experimentally. It was concluded that the system would be useful for industries where high temperature (over 100°C) drying is required.     

Integration of Photovoltaic Cells in Solar Drying Systems

Photovoltaic (PV) cells have not been sufficiently used in drying processes in the past, particularly for solar drying, due to their high price and low efficiency. This is now changing due to the important scientific and technological recent developments in the PV field. An increase in the number of published scientific works related to the integration of PV cells is clearly visible. It is revealed that PV cells are integrated in drying systems for two essential reasons. The first relates to their use as a part of the solar collector (generally solar air collector), which permits an improvement of their low efficiency. As a result, and in most of the studied cases, the total solar collector efficiency has reached 70%. The second reason relates to the recycling of the electrical energy consumed by other drying system components such as fans. The recycled electrical energy was directly used for instant energy consumption or stored in batteries. The main application of PV cells is their use in direct- and indirect-type forced convection dryers, generally for food and herb drying. In a study case, an economic analysis has shown that payback is dependent on the ratio of the PV cell surface to the total solar collector surface, with the possibility of an optimum payback in less than one year. In another study case, an additional heat pump significantly improved the performance of the photovoltaic–thermal (PV/T) solar dryer, reaching an efficiency of 70%. A proper design of solar drying plays an important role in attaining optimum results. In this case, particular care is given to the design of solar dryers with a detailed presentation of the influence of the different parameters such as the surface of the PV cell, geographical location, and materials used. For most of the presented systems, efficiency is calculated after application of the heat and mass balance for each solar dryer compound.     

DRYING AND DEWATERING R&D IN JAPAN

Presently, it has become an urgent and important concern worldwide to reduce the volume of waste and rationally use the waste for electric power generation. Sludge is a dominant part in the family of wastes. Drying of sludge, not only for volume reduction but also for further utilization, is becoming an essential and integral process. On the other hand, as the requirement of new materials production, for example, fine particles of micron or sub-micron scale for advanced materials, some new drying technologies and techniques have emerged. The market-pull may be the direct and active impetus to drying research and development (R&D). In this paper, drying technologies for sludges, fine particles, coatings as well as advanced dewatering are discussed to reflect the “hot” points of drying and dewatering R&D in Japan. And some novel dryers are also presented.     

Optimization of Solar Kiln for Drying Wood

Theoretical investigation of the physical process of solar drying of timber based on conventional heat and mass transfer equations is presented. The governing equations and boundary conditions of the mass diffusion through the wood timbers are derived; also the governing equations of the components of the solar kiln are presented. The finite difference technique is used to solve the set of these equations by means of a simulation program that is based on object-oriented approach. The simulation program is used to investigate the effect of several design parameters on the drying rate and duration of the wood timbers in order to accomplish the drying process with minimal drying defects. These parameters include the ventilation conditions that control the drying schedule inside the solar kiln, wood volume as a ratio to the solar kiln absorber area, wood timber thickness, season of drying, the drying air velocity, and the stresses that formed on the timber boards due to drying with these several parameters, leading to derive the limit of damage for a selected local wood type. The selected local wood type is Casuarina, which is common in Egypt, and it is commonly used in many simple industries.     

Measurement of bound water content in sludge: The use of differential scanning calorimetry (DSC)

The bound water content of original and frozen activated sludge and an inorganic sludge were measured via differential scanning calorimetry (DSC) and drying tests. Original sludge contained a significant level of bound water which was reduced by about 50% after freeze/thaw treatment. A simple thermodynamic interpretation showed that liquid–solid binding strength played an important role in depression of the freezing point of bound water in a sludge. The choice of a threshold temperature in a DSC test was equivalent to definition of a threshold binding strength dividing bound/non-bound water content. The possible close relationship between the bound water content measured via DSC and the drying test is discussed. The importance for sample uniformity was also examined.     

Optimization of Solar Kiln for Drying Wood

Abstract

Theoretical investigation of the physical process of solar drying of timber based on conventional heat and mass transfer equations is presented. The governing equations and boundary conditions of the mass diffusion through the wood timbers are derived; also the governing equations of the components of the solar kiln are presented. The finite difference technique is used to solve the set of these equations by means of a simulation program that is based on object-oriented approach. The simulation program is used to investigate the effect of several design parameters on the drying rate and duration of the wood timbers in order to accomplish the drying process with minimal drying defects. These parameters include the ventilation conditions that control the drying schedule inside the solar kiln, wood volume as a ratio to the solar kiln absorber area, wood timber thickness, season of drying, the drying air velocity, and the stresses that formed on the timber boards due to drying with these several parameters, leading to derive the limit of damage for a selected local wood type. The selected local wood type is Casuarina, which is common in Egypt, and it is commonly used in many simple industries.     

Drying of Porous Material During the Constant and the Falling Rate Period: A Critical Review of Existing Hypotheses

During drying of porous material a so-called “falling rate” period is observed, where the drying rate decreases as the moisture content decreases. This behavior is usually described by the well known “shrinking core model.” This model, however, contradicts experimental findings and violates basic laws of multiphase mass transfer in porous media as well. A new model, named “wet surface model,” is suggested which eliminates those discrepancies.     

污泥干燥机在污泥干化焚烧工艺中的应用

污泥干化焚烧工艺综合考虑了污泥处置的可靠性、先进性、适用性、安全性与经济性等原则,将是现阶段我国一线城市污泥治理的主流工艺路线。本文通过对不同种类的污泥干燥机进行综合性能比较,推荐了作为污泥干化焚烧工艺的主流干燥机。国产干燥机在经过对国外同类设备的消化吸收后,今后将在国内污泥干化领域占据一席之地。     

EXPERIMENTAL INVESTIGATION ON SOLAR DRYING OF FISH USING SOLAR TUNNEL DRYER

This paper presents field level performance of the solar tunnel dryer for drying of fish. The dryer consists of a transparent plastic covered flat plate collector and a drying tunnel connected in series to supply hot air directly into the drying tunnel using four d.c. fans, operated by two 40 watt solar modules. This dryer can be used to dry upto 150 kg of fish and three sets of full scale field level drying runs for drying silver jew (Johnius argentatus) fish were conducted in February-March, 1999. The temperature of the drying air at the collector outlet varied from 35.1 ° C to 52.2 ° C during drying. The fish was initially treated with dry salt and stacked for about 16 hours before drying. The salt treated fish was dried to a moisture content of 16.78% (w.b.) from 67% (w.b.) in 5 days of drying in solar tunnel dryer as compared to 5 days of drying in the traditional method for comparable samples to a final moisture content of 32.84%. In addtion, the fish dried in the solar tunnel dryer was completely protected from rain, insects and dust, and the dried fish was a high quality product.     

A study of the use of solar concentrating plants for the atmospheric water vapour extraction from ambient air in the Middle East and Northern Africa region

In this paper an insight of two different methods for the production of fresh water is given within the framework of the FP6 project “AQUASOLIS” aimed at exploring the use of solar concentrating plants in Mediterranean countries for the supply of renewable water. The method presented in this paper is the extraction of water from air by direct cooling of humid air below the dew point. The energy consumption of the system is calculated and the possibility to use the solar cooling system for supplying the required refrigerating power is explored. Quantitative calculations are carried out simulating different weather scenarios in the three target Mediterranean partner countries: Jordan, Lebanon, and Morocco.