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1.
Unidirectional (UD) silicon carbide (SiC) fiber-reinforced SiC matrix (UD SiCf/SiC) composites with CVI BN interphase were fabricated by polymer infiltration-pyrolysis (PIP) process. The effects of the anisotropic distribution of SiC fibers on the mechanical properties, thermophysical properties and electromagnetic properties of UD SiCf/SiC composites in different directions were studied. In the direction parallel to the axial direction of SiC fibers, SiC fibers bear the load and BN interphase ensures the interface debonding, so the flexural strength and the fracture toughness of the UD SiCf/SiC composites are 813.0 ± 32.4 MPa and 26.1 ± 2.9 MPa·m1/2, respectively. In the direction perpendicular to the axial direction of SiC fibers, SiC fibers cannot bear the load and the low interfacial bonding strengths between SiC fiber/BN interphase (F/I) and BN interphase/SiC matrix (I/M) both decrease the matrix cracking stress, so the corresponding values are 36.6 ± 6.9 MPa and 0.9 ± 0.5 MPa?m1/2, respectively. The thermal expansion behaviors of UD SiCf/SiC composites are similar to those of SiC fibers in the direction parallel to the axial direction of SiC fibers, and are similiar to those of SiC matrix in the direction perpendicular to the axial direction of SiC fibers. The total electromagnetic shielding effectiveness (EM SET) of UD SiCf/SiC composites attains 32 dB and 29 dB when the axial direction of SiC fibers is perpendicular and parallel to the electric field direction, respectively. The difference of conductivity in different directions is the main reason causing the different SET. And the dominant electromagnetic interference (EMI) shielding mechanism is absorption for both studied directions.  相似文献   

2.
《Ceramics International》2016,42(4):5345-5352
In this paper, short SiC fiber (SiCsf) reinforced geopolymer composites (SiCsf/geopolymer) were prepared and effects of fiber contents and lengths on the microstructure and mechanical properties of the composites were investigated. In-situ crack growth was carried out to study the fracture behavior and toughening mechanism of the composites. The results showed that SiCsf/geopolymer composite developed weak interfacial bonding state through mechanical interlocking rather than chemical interfacial reaction. The presence of SiCsf not only enhanced both flexural strength and work of fracture, but also prevented the catastrophic failure as seen in neat geopolymer. When fiber content was 2.0 vol% with length of 5 mm, the composite obtained the highest flexural strength and work of fracture, which were 5.6 and 63 times as high as those of neat geopolymer, respectively. In-situ crack growth together with fractographs showed that toughening mechanisms of the composite included formation and propagation of microcracks, crack deflection, fiber debonding and significant pulling-out.  相似文献   

3.
Unidirectional SiCf/SiC composites (UD SiCf/SiC composites) with excellent mechanical properties were successfully fabricated by a modified PIP method which involved the preparation of film-like matrix containing carbon layer with a low concentration PCS solution followed by the rapid densification of composites with a high concentration PCS solution. Carbon layers were in-situ formed and alternating with SiC layers in the as-received matrix. The unique microstructure endows the composites with appropriate interfacial bonding state, good load transfer ability of interphase and matrix and load bearing ability of fiber, and great crack deflection capacity, which ensures the synergy of high strength and toughness of composites. It is also found that the fiber volume fraction in the preform makes a non-negligible effect on the distribution of interphase and matrix, of which the reasonable adjustment can be utilized to optimize the mechanical properties of composites. Compared with the composites only using high concentration PCS solution, the UD SiCf/SiC composites prepared by the modified PIP method exhibit superior mechanical properties. Ultrahigh flexural strength of 1318.5 ± 158.3 MPa and fracture toughness of 47.6 ± 5.6 MPa·m1/2 were achieved at the fiber volume fraction of 30%.  相似文献   

4.
Alternating pyrolytic carbon/boron nitride (PyC/BN)n multilayer coatings were applied to the KD–II silicon carbide (SiC) fibres by chemical vapour deposition technique to fabricate continuous SiC fibre-reinforced SiC matrix (SiCf/SiC) composites with improved flexural strength and fracture toughness. Three-dimensional SiCf/SiC composites with different interfaces were fabricated by polymer infiltration and pyrolysis process. The microstructure of the coating was characterised by scanning electron microscopy, X–photoelectron spectroscopy and transmission electron microscopy. The interfacial shear strength was determined by the single-fibre push-out test. Single-edge notched beam (SENB) test and three-point bending test were used to evaluate the influence of multilayer interfaces on the mechanical properties of SiCf/SiC composites. The results indicated that the (PyC/BN)n multilayer interface led to optimum flexural strength and fracture toughness of 566.0?MPa and 21.5?MPa?m1/2, respectively, thus the fracture toughness of the composites was significantly improved.  相似文献   

5.
SiCf/SiC composites with BN interface were prepared through isothermal-isobaric chemical vapour infiltration process. Room temperature mechanical properties such as tensile, flexural, inter-laminar shear strength and fracture toughness (KIC) were studied for the composites. The tensile strength of the SiCf/SiC composites with stabilised BN interface was almost 3.5 times higher than that of SiCf/SiC composites with un-stabilised BN interphase. The fracture toughness is similarly enhanced to 23 MPa m1/2 by stabilisation treatment. Fibre push-through test results showed that the interfacial bond strength between fibre and matrix for the composite with un-stabilised BN interface was too strong (>48 MPa) and it has been modified to a weaker bond (10 MPa) due to intermediate heat treatment. In the case of composite in which BN interface was subjected to thermal treatment soon after the interface coating, the interfacial bond strength between fibre and matrix was relatively stronger (29 MPa) and facilitated limited fibre pull-out.  相似文献   

6.
To improve the oxidation resistance of SiC composites at high temperature, the feasibility of using Ti3SiC2 coated via electrophoretic deposition (EPD) as a SiC fiber reinforced SiC composite interphase material was studied. Through fiber pullout, Ti3SiC2, due to its lamellar structure, has the possibility of improving the fracture toughness of SiCf/SiC composites. In this study, Ti3SiC2 coating was produced by EPD on SiC fiber; using Ti3SiC2‐coated SiC fabric, SiCf/SiC composite was fabricated by hot pressing. Platelet Ti3SiC2 powder pulverized into nanoparticles through high‐energy wet ball milling was uniformly coated on the SiC fiber in a direction in which the basal plane of the particles was parallel to the fiber. In a 3‐point bending test of the SiCf/SiC composite using Ti3SiC2‐coated SiC fabric, the SiCf/SiC composite exhibited brittle fracture behavior, but an abrupt slope change in the strength‐displacement curve was observed during loading due to the Ti3SiC2 interphase. On the fracture surface, delamination between each layer of SiC fabric was observed.  相似文献   

7.
A fine study of the interfacial part in the silicon carbide fiber (SiCf) reinforced silicon carbide (SiC) composites was conducted by transmission electron microscopy. The boron nitride (BN) and carbon nanotubes (CNTs) were progressively coated on the SiCf by chemical vapor deposition method to form a hierarchical structure. Three composites with different interfaces, SiCf–CNTs/SiC, SiCf@BN/SiC, and SiCf@BN–CNTs/SiC, were fabricated by polymer infiltration and pyrolysis method. The interfaces and microstructures of the three composites were carefully characterized to investigate the improvement mechanism of strength and toughness. The results showed that BN could protect the surface of SiCf from corrosion and oxidation so that improved the possibility of debonding and pullout. CNTs could avoid the propagation of cracks in the composites so that improved the damage resistance of the matrix. The synergistic reinforcement brought by BN and CNTs interfaces made the SiCf@BN–CNTs/SiC composites with a tensile fracture strength as high as 359 MPa, with an improvement of 23% compared to that of SiCf@BN/SiC.  相似文献   

8.
Titanium silicon carbide (Ti3SiC2) film was synthesized by molten salt synthesis route of titanium and silicon powder based on polymer-derived SiC fibre substrate. The pre-deposited pyrolytic carbon (PyC) coating on the fibre was utilized as the template and a reactant for Ti3SiC2 film. The morphology, microstructure and composition of the film product were characterized. Two Ti3SiC2 layers form the whole film, where the Ti3SiC2 grains have different features. The synthesis mechanism has been discussed from the thickness of PyC and the batching ratio of mixed powder respectively. Finally, the obtained Ti3SiC2 film was utilized as interphase to prepare the SiC fibre reinforced SiC matrix composites (SiCf/Ti3SiC2/SiC composites). The flexural strength (σF) and fracture toughness (KIC) of the SiCf/Ti3SiC2/SiC composite is 460 ± 20 MPa and 16.8 ± 2.4 MPa?m1/2 respectively.  相似文献   

9.
《Ceramics International》2020,46(9):13088-13094
Continuous silicon carbide fiber reinforced silicon carbide matrix (SiCf/SiC) composites have promising applications in aero-engine due to their unique advantages, such as low density, high modulus and strength, outstanding high temperature resistance and oxidation resistance. As SiC fibers are main reinforcements in SiCf/SiC composites, the crystallization rate and initial damage degree of SiC fibers are seriously influenced by preparation temperatures of SiCf/SiC composites, namely mechanical properties of SiC fibers and SiCf/SiC composites are influenced by preparation temperatures. In this paper, KD-II SiC fibers were woven into 3D4d preforms and SiC matrix was fabricated by PIP process at 1100 °C, 1200 °C, 1400 °C and 1600 °C. Digital image correlation (DIC) method was adopted to measure the uniaxial tensile properties of these SiCf/SiC composites. In addition, finite element method (FEM) based on representative volume element (RVE) was adopted to predict the mechanical properties of SiCf/SiC composites. The good agreements between numerical results and experimental results of uniaxial tensile tests verified the validity of the RVE. In last, the transverse tensile, transverse shear, uniaxial shear properties were predicted by this method. The predicted results illustrated that axial tensile, transverse tensile and axial shear properties were greatly influenced by the preparation temperatures of SiCf/SiC composites while transverse shear properties were not significantly various. And the mechanical properties of SiCf/SiC composites peaked at 1200 °C among these four temperatures while their values reached their lowest points at 1600 °C because of thermal damage and brittle failure of SiCf/SiC composites.  相似文献   

10.
SiC/SiC composites prepared by liquid silicon infiltration (LSI) have the advantages of high densification, matrix cracking stress and ultimate tensile strength, but the toughness is usually insufficient. Relieving the residual microstress in fiber and interphase, dissipating crack propagation energy, and improving the crystallization degree of interphase can effectively increase the toughness of the composites. In this work, a special SiC particles and C (SiCP +C) double-cladding layer is designed and prepared via the infiltration of SiCP slurry and chemical vapor infiltration (CVI) of C in the porous SiC/SiC composites prepared by CVI. After LSI, the SiC generated by the reaction of C with molten Si combines with the SiCP to form a layered structure matrix, which can effectually relieve residual microstress in fiber and interphase and dissipate crack propagation energy. The crystallization degree of BN interphase is increased under the effects of C-Si reaction exotherm. The as-received SiC/SiC composites possess a density of 2.64 g/cm3 and a porosity of 6.1%. The flexural strength of the SiC/SiC composites with layered structure matrix and highly crystalline BN interphase is 577 MPa, and the fracture toughness reaches up to 37 MPa·m1/2. The microstructure and properties of four groups of SiC/SiC composites prepared by different processes are also investigated and compared to demonstrate the effectiveness of the SiCP +C double-cladding layer design, which offers a strategy for developing the SiC/SiC composites with high performance.  相似文献   

11.
To elucidate degradation mechanisms attributable to high-temperature fatigue crack propagation, a study was conducted of 3-D woven SiCf/SiC CMC in which amorphous SiC fiber was used as a reinforcement material and in which a matrix was formed through low-temperature melt infiltration. From a high-temperature fatigue test conducted at 1373 K in the atmosphere with stress of 142 MPa or more, the fracture lifetime of newly developed SiCf/SiC CMC was found to be longer than that of SiCf/SiC CMC, which uses crystalline SiC fiber. Furthermore, repeatedly applying high temperatures during high-temperature fatigue tests and using X-ray computed tomography, fatigue cracks were found to propagate in a direction across 0-degree fiber bundles that undergo stress. Electron mapping of regions with crack propagation revealed that oxidation eliminates boron nitride (BN), which has a crack deflection effect. The SiC fibers and matrix are fixed through the formation of oxides. Cracks propagate because of the consequent decrease in toughness of the SiCf/SiC CMC. In regions without crack propagation, fracture surfaces were not covered with oxides. These regions underwent forcible fracture in the final stage of the high-temperature fatigue tests. From the test results presented above, SiCf/SiC CMC is considered to undergo fracture when the effective cross-sectional area is reduced because of crack propagation accompanying oxidation and when the test load exceeds the tensile strength of the residual cross-sectional area. However, some cracks in the matrix produced by a low-temperature melt infiltration process were closed by oxides derived from YSi2. Because of crack closing, crack propagation is presumed to be avoided. Also, LMI-CMC showed excellent high-temperature fatigue properties at pressures higher than 150 MPa, which exceeds the proportional limit.  相似文献   

12.
《Ceramics International》2021,47(19):26971-26977
The SiCf/SiC composites have been manufactured by a hybrid route combining chemical vapor infiltration (CVI) and precursor infiltration and pyrolysis (PIP) techniques. A relatively low deposition rate of CVI SiC matrix is favored ascribing to that its rapid deposition tends to cause a ‘surface sealing’ effect, which generates plenty of closed pores and severely damages the microstructural homogeneity of final composites. For a given fiber preform, there exists an optimized value of CVI SiC matrix to be introduced, at which the flexural strength of resultant composites reaches a peak value, which is almost twice of that for composites manufactured from the single PIP or CVI route. Further, this optimized CVI SiC amount is unveiled to be determined by a critical thickness t0, which relates to the average fiber distance in fiber preforms. While the deposited SiC thickness on fibers exceeds t0, closed pores will be generated, hence damaging the microstructural homogeneity of final composites. By applying an optimized CVI SiC deposition rate and amount, the prepared SiCf/SiC composites exhibit increased densities, reduced porosity, superior mechanical properties, increased microstructural homogeneity and thus reduced mechanical property deviations, suggesting a hybrid CVI and PIP route is a promising technique to manufacture SiCf/SiC composites for industrial applications.  相似文献   

13.
In this study, the high-content SiCnw reinforced SiC ceramic matrix composites (SiCnw/SiC CMC) were successfully fabricated by hot pressing β-SiC and sintering additive (Al2O3-Y2O3) with boron nitride interphase modification SiCnw. The effects of sintering additive content and mass fraction (5–25 wt%) of SiCnw on the density, microstructure, and mechanical properties of the composites were investigated. The results showed that with the increase of sintering additives from 10 wt% to 12 wt%, the relative density of the SiCnw/SiC CMC increased from 97.3% to 98.9%, attributed to the generated Y3Al5O12 (YAG) liquid phase from the Al2O3-Y2O3 that promotes the rearrangement and migration of SiC grains. The comprehensive performance of the obtained composite with 15 wt% SiCnw possessed the optimal flexural strength and fracture toughness of 524 ± 30.24 MPa and 12.39 ± 0.49 MPa·m1/2, respectively. Besides, the fracture mode of the composites with 25 wt% SiCnw content revealed a pseudo-plastic fracture behavior. It concludes that the 25 wt% SiCnw/SiC CMC was toughened by the fiber pull-outs, debonding, bridging, and crack deflection that can consume plenty of fracture energy. The strategy of SiC nanowires worked as a main bearing phase for the fabrication of SiC/SiC CMC providing critical information for understanding the mechanical behavior of high toughness and high strength SiC nanoceramic matrix composites.  相似文献   

14.
SiC fiber reinforced SiC matrix (SiCf/SiC) composites prepared by chemical vapor infiltration are one of promising materials for nuclear fuel cladding tube due to pronounced low radioactivity and excellent corrosion resistance. As a structure component, mechanical properties of the composites tubes are extremely important. In this study, three kinds of SiCf preform with 2D fiber wound structure, 2D plain weave structure and 2.5D shallow bend-joint structure were deposited with PyC interlayer of about 150–200?nm, and then densified with SiC matrix by chemical vapor infiltration at 1050?°C or 1100?°C. The influence of preform structure and deposition temperature of SiC matrix on microstructure and ring compression properties of SiCf/SiC composites tubes were evaluated, and the results showed that these factors have a significant influence on ring compression strength. The compressive strength of SiCf/SiC composites with 2D plain weave structure and 2.5D shallow bend-joint structure are 377.75?MPa and 482.96?MPa respectively, which are significantly higher than that of the composites with 2D fiber wound structure (92.84?MPa). SiCf/SiC composites deposited at 1100?°C looks like a more porous structure with SiC whiskers appeared when compared with the composites deposited at 1050?°C. Correspondingly, the ring compression strength of the composites deposited at 1100?°C (566.44?MPa) is higher than that of the composites deposited at 1050?°C (482.96?MPa), with a better fracture behavior. Finally, the fracture mechanism of SiCf/SiC composites with O-ring shape was discussed in detail.  相似文献   

15.
《Ceramics International》2020,46(14):22297-22306
SiC fiber-reinforced SiC matrix (SiCf/SiC) composites are promising materials for high-temperature structural applications. In this study, KD-II SiC fiber bundles with a C/Si ratio of approximately 1.25 and an oxygen amount of 2.53%, were used as reinforcement. PyC interphase, PyC-SiC co-deposition interphase I and II, with different thicknesses, and SiC matrix were deposited into the SiC fiber bundles by using chemical vapor infiltration (CVI) to form SiCf/SiC mini composites. When the thickness of the interphase is approximately 1000 nm, the ultimate tensile stress and strain of SiCf/SiC mini composites with PyC-SiC co-deposition interphase I can reach 1120.0 MPa and 0.72%, respectively, which are significantly higher than those of SiCf/SiC mini composites with a PyC interphase (740.0 MPa, 0.87%) and PyC-SiC co-deposition interphase II (645.0 MPa, 0.54%). The effect of thicknesses and types of interphase on tensile fracture behavior of mini composites and then the fracture mechanism are discussed in detail.  相似文献   

16.
The microstructure and crack propagation path of 2.5D SiCf/SiC composites were observed by synchrotron radiation x-ray computed micro tomography (SR-μCT) equipped with in-situ tensile device. The results showed that the pore morphologies of the SiCf/SiC composites are mainly divided into three types in three-dimension space: interconnected pores, isolated pores and micro pores in fiber bundles. The crack initiation occurred at the root of the defects under in-situ tensile load and the crack was perpendicular, parallel to the stress axis or mixed mode to propagate. At the interface scale between fiber and matrix, the crack deflection will be controlled by physical parameters such as fracture energy release rate and the modulus of elasticity. At the fiber bundle scale, the crack is easy to shear propagate along the interface between weft and warp fiber bundles due to the existence of the mechanical bonding and residual tensile stress.  相似文献   

17.
It is difficult for ceramic matrix composites to combine good electromagnetic wave (EMW) absorption properties (reflection coefficient, RC less than -7 dB in X band) and good mechanical properties (flexural strength more than 300 MPa and fracture toughness more than 10 M P·m1/2). To solve this problem, two kinds of wave-absorbing SiC fibers reinforced Si3N4 matrix composites (SiCf/Si3N4) were designed and fabricated via chemical vapor infiltration technique. Effects of conductivity on EM wave absorbing properties and fiber/matrix bonding strength on mechanical properties were studied. The SiCf/Si3N4 composite, having a relatively low conductivity (its conduction loss is about 33% of the total dielectric loss) has good EMW absorption properties, i.e. a relative complex permittivity of about 9.2-j6.4 at 10 GHz and an RC lower than ?7.2 dB in the whole X band. Its low relative complex permittivity matches impedances between composites and air better, and its strong polarization relaxation loss ability help it to absorb more EM wave energy. Moreover, with a suitably strong fiber/matrix bonding strength, the composite can transfer load more effectively from matrix to fibers, resulting in a higher flexural strength (380 MPa) and fracture toughness (12.9 MPa?m1/2).  相似文献   

18.
Silicon carbide particulate reinforced alumina matrix composites were fabricated using DIrected Metal OXidation (DIMOX) process. Continuous oxidation of an Al-Si-Mg-Zn alloy with appropriate dopants along with a preform of silicon carbide has led to the formation of alumina matrix surrounding silicon carbide particulates. SiCp/Al2O3 ceramic matrix composites fabricated by the DIMOX process, possess enhanced mechanical properties such as flexural strength, fracture toughness and wear resistance, all at an affordable cost of fabrication. SiCp/Al2O3 matrix composites were investigated for mechanical properties such as flexural strength, fracture toughness and hardness; the composite specimens were evaluated using standard procedures recommended by the ASTM. The SiCp/Al2O3 ceramic matrix composites with SiC volume fractions from 0.35 to 0.43 were found to possess average bend strength in range 158-230 MPa and fracture toughness was found to be in range of 5.61-4.01 MPa√m. The specimen fractured under three-point loading as observed under scanning electron microscope was found to fail in brittle manner being the dominant mode. Further the composites were found to possess lower levels of porosity, among those prepared by DIMOX process.  相似文献   

19.
《Ceramics International》2016,42(6):6800-6806
2D KD-1 SiC fiber fabrics were employed to fabricate SiCf/SiC composites by an improved polymer infiltration and pyrolysis (PIP) process, combined with cold isostatic pressing (CIP). The effect of CIP process on the microstructure, mechanical and dielectric properties of SiCf/SiC composites was investigated. The infiltration efficiency was remarkably improved with the introduction of CIP process. Compared to vacuum infiltration, the CIP process can effectively increase the infiltrated precursor content and decrease the porosity resulting in a dense matrix. Thus SiCf/SiC composites with high density of 2.11 g cm−3 and low porosity of 11.3% were obtained at 100 MPa CIP pressure, together with an increase of the flexural strength of the composites from 89 MPa to 213 MPa. Real part (ε′) and the imaginary part (ε″) of complex permittivity of SiCf/SiC composites increase and vary from 11.7-i9.7 to 15.0-i12.8 when the CIP pressure reaches 100 MPa.  相似文献   

20.
《Ceramics International》2022,48(11):15364-15370
This study reports on the preparation and mechanical properties of a novel SiCnf/SiC composite. The single crystal SiC nanofiber(SiCnf) reinforced SiC ceramic matrix composites (CMC) were successfully fabricated by hot pressing the mixture of β-SiC powders, SiCnf and Al–B–C powder. The effects of SiCnf mass fraction as well as the hot-pressing temperature on the microstructure and mechanical properties of SiCnf/SiC CMC were systematically investigated. The results demonstrated that the 15 wt% SiCnf/SiC CMC obtained by hot pressing (HP) at 1850 °C with 30 MPa for 60 min possessed the maximum flexural strength and fracture toughness of 678.2 MPa and 8.33 MPa m1/2, respectively. The nanofibers pull out, nanofibers bridging and cracks deflection were found by scanning electron microscopy, which are believed can strengthen and toughen the SiCnf/SiC CMC via consuming plenty of the fracture energy. Besides, although the relative density of the prepared SiCnf/SiC CMC further increased with the sintering temperature rose to 1900 °C, the further coarsend composites grains results in the deterioration of the mechanical properties for the obtained composites compared to 1850 °C.  相似文献   

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