Synthesis and properties of highly hydrophilic polyurethane based on diisocyanate with ether group

Highly hydrophilic polyurethane elastomers (PUEs) were synthesized from 1,2-bis(isocyanate) ethoxyethane (TEGDI), poly(ethylene oxide-co-propylene oxide) copolyol (EOPO) and 1,4-butane diol/1,1,1-trimethylol propane (75/25) (wt/wt) by a prepolymer method. 4,4′-Diphenylmethane diisocyanate (MDI)-based PUEs were synthesized as a control as well. Fourier transform infrared spectroscopy (FT-IR) and differential scanning calorimetry (DSC) measurements revealed that the degree of microphase separation of the TEGDI-based PUEs was much weaker than for the MDI-based PUEs. Young's modulus and elongation at break of the TEGDI-based PUEs were quite lower and larger than for the MDI-based PUEs, respectively. This is due to quite weak cohesion force of the hard segment chains in the TEGDI-based PUEs. The degree of swelling of the TEGDI-based PUEs was five times larger than for the MDI-based one. This is associated with the hydrophilic nature of TEGDI and weak cohesion force in the TEGDI-based PUEs.     

Microphase-separated structure and mechanical properties of norbornane diisocyanate-based polyurethanes

Norbornane diisocyanate (NBDI: 2,5(2,6)-bis(isocyanatomethyl)bicyclo[2.2.1]heptane) is a new commercialized diisocyanate. NBDI-based polyurethane elastomers (PUEs) were prepared from poly(oxytetramethylene) glycol (PTMG), NBDI and 1,4-butanediol (BD) by a prepolymer method. Microphase-separated structure and mechanical properties of the NBDI-based PUEs were compared with general aliphatic and cycloaliphatic diisocyanate-based PUEs. The diisocyanates used were isophorone diisocyanate (IPDI), 4,4′-dicyclohexylmethane diisocyanate (HMDI) and 1,6-hexamethylene diisocyanate (HDI). Regular polyurethanes were also prepared as hard segment models from each isocyanate and BD to understand the feature of each hard segment chain. The HDI-based PUE showed the largest Young's modulus and tensile strength in the four PUEs due to the ability of crystallization of the hard segment component and the strongest microphase separation. HMDI has both properties of aliphatic and cycloaliphatic diisocyanates because of its high symmetrical chemical structure compared with NBDI and IPDI. On the other hand, the NBDI- and IPDI-based PUEs have an inclination to phase mixing, leading to decreased Young's modulus and tensile strength. The NBDI-based PUE exhibited better thermal properties at high temperatures due to stiff structure of NBDI.     

软段结构对脂肪族聚氨酯弹性体的结构与性能影响

分别采用聚丙二醇(PPG)、聚四氢呋喃二元醇(PTMG)、聚己二酸一缩二乙二醇三羟甲基丙烷酯多元醇(726)和聚己二酸新戊二醇酯二元醇(756)4种不同软段制备了基于异佛二酮二异氰酸酯(IPDI)的脂肪族聚氨酯弹性体(PUE),并通过FT-IR、DSC和TGA等表征了软段结构对PUE结构与性能的影响。结果表明,在相同硬段含量的条件下,PTMG制备的PUE具有最高的交联密度和最低的氨酯羰基氢键化程度。聚酯型PUE的耐热性和热氧老化性能均优于聚醚型PUE,由756合成的PUE具有最好的老化性能和热稳定性。     

Synthesis and coating characteristics of novel calcium‐containing poly(urethane ethers)

Calcium salt of mono(hydroxypentyl)phthalate [Ca(HPP)₂] was synthesized by the reaction of 1,5‐pentanediol, phthalic anhydride, and calcium acetate. Calcium‐containing poly(urethane ethers) (PUEs) were synthesized by the reaction of hexamethylene diisocyanate (HMDI) or toluylene 2,4‐diisocyanate (TDI) with a mixture of Ca(HPP)₂ and poly(ethylene glycol) (PEG₃₀₀ or PEG₄₀₀) with di‐n‐butyltin dilaurate as a catalyst. We synthesized a series of calcium‐containing PUEs with different compositions by taking the molar ratio of Ca(HPP)₂ : PEG₃₀₀ or PEG₄₀₀ : diisocyanate (HMDI or TDI) as 2 : 2 : 4, 3 : 1 : 4, and 1 : 3 : 4 to study the coating properties of the PUEs. Blank PUEs without a calcium‐containing ionic diol were also prepared by the reaction of PEG₃₀₀ or PEG₄₀₀ with HMDI or TDI. The PUEs were well characterized by fourier transform infrared spectroscopy, ¹HNMR, ^?13C‐NMR, solid‐state cross‐polarity/magic‐angle spinning ¹³C‐NMR, viscosity, solubility, and X‐ray diffraction studies. The thermal properties of the polymers were also studied with thermogravimetric analysis and differential scanning calorimetry. The PUEs were applied as a top coat on acrylic‐coated leather, and their physicomechanical properties were also studied. The coating properties of PUEs, including tensile strength, elongation at break, tear strength, water vapor permeability, flexing endurance, cold crack resistance, abrasion resistance, color fastness, and adhesive strength, were better than the standard values. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 710–721, 2004     

Properties of UV-curable polyurethane acrylates using nonyellowing polyisocyanate for floor coating

UV-curable polyurethane acrylates for poly(vinyl chloride) (PVC) floor coating were prepared using nonyellowing polyisocyanates. The effects of the chemical structure of the polyisocyanates and hydroxyacrylates, and the compositions of the prepolymer/diluent on the properties of the UV-curable polyurethane acrylates were investigated. Several different urethane acrylate prepolymers from four different polyisocyanates, isophorone diisocyanate (IPDI) adduct, hexamethylene diisocyanate (HDI) adduct, HDI biuret, and HDI isocyanurate, and two different hydroxyacrylates, hydroxyapropyl acrylate (HPA), polycaprolactone modified hydroxyethylhexylacrylate (PCMHEA). UV-curable coating materials were formulated from the prepolymers and 1-hydroxycyclohexylphenyl ketone as a photoinitiator with polyethylene glycol diacrylate (PEGDA) as a diluent. The polyurethane acrylates prepared with HDI isocyanurate and the equimolar mixture of HPA and PCMHEA showed balanced coating properties such as tensile properties, hardness, weatherability, and good adhesion. The dynamic mechanical studies showed the properties of those polyurethane acrylates were well correlated with their glass transition temperature behaviors. It was also found that the adhesion was best as a PVC floor coating with the appropriate viscosity (below 150 P at 25°C) when 35% PEGDA as a diluent was used. © 1996 John Wiley & Sons, Inc.     

磺酸盐型水性聚氨酯胶粘剂的研究

以聚己二酸-1,4-丁二醇酯(PBA)和聚丙二醇醚(PPG)为软段、N-(2-氨乙基)-2-氨基乙磺酸钠(AAS-Na)为亲水基团、六亚甲基二异氰酸酯(HDI)和异佛尔酮二异氰酸酯(IPDI)为硬段,采用丙酮法合成了磺酸盐型水性聚氨酯(WPU)分散体(PUDs),并以此作为WPU胶粘剂的基体树脂。结果表明:不同配方的PUDs乳液均具有较低的黏度(1 000 mPa.s)、较小的粒径(200 nm)、较高的固含量(≥50%)和较好的储存稳定性(180 d无沉淀),不同配方的PUDs胶膜均具有良好的耐热性(250℃以下无降解)和耐水性(吸水率4%);当w(PPG)=4%、n(HDI)∶n(IPDI)=9∶1时,PUDs胶粘剂的成品剥离强度达到最大值(13.52 N/mm),此时初期剥离强度也相对较高(2.11 N/mm)。     

Effect of side methyl groups of polymer glycol on elongation-induced crystallization behavior of polyurethane elastomers

Effect of side methyl and dimethyl groups of soft segment component on polyurethane elastomers (PUEs) was investigated with and without elongation. The polymer glycols used were poly(oxytetramethylene) glycol (PTMG), PTMG with dimethyl groups (PTG-X) and methyl groups (PTG-L). Phase separation of the PUEs became weaker with an increasing methyl group content. Tensile test revealed that the increasing methyl group concentration made the PUEs be soften and weaken. The PTMG based PUEs obviously exhibited elongation-induced crystallization during elongation process. In contrast, for the PTG-L and PTG-X based PUEs, crystallinity decreased with an increasing side methyl group content, and the PUEs with PTG-L and PTG-X with highest methyl group content did not crystallize. We succeeded the control of the crystallization behavior of elastomers under an elongation by the introduction of side methyl groups.     

Effect of diisocyanates and chain extenders on the physicochemical properties and morphology of multicomponent segmented polyurethanes based on poly(l‐lactide), poly(ethylene glycol) and poly(trimethylene carbonate)

Multicomponent segmented polyurethanes (SPUs) based on poly(ethylene glycol), poly(l ‐lactide) and poly(trimethylene carbonate) as macrodiols, 2,4‐toluene diisocyanate (2,4‐TDI) or 1,6‐hexane diisocyanate (HDI) as diisocyanate, and 1,4‐butanediol (BDO) or 2,2‐bis(hydroxymethyl)propionic acid (DMPA) as chain extenders were synthesized. The molecular, thermal, dynamic mechanical and morphological features of this set of uncrosslinked polyurethanes are characterized using ¹H NMR, gel permeation chromatography, differential scanning calorimetry, dynamic mechanical thermal analysis (DMTA) and atomic force microscopy techniques. The lower reaction rate of HDI in comparison with 2,4‐TDI allows for better control of the SPU compositions, so that the intrinsic properties of each block can be better combined and modulated. HDI‐based SPUs are semi‐crystalline, while those based on 2,4‐TDI are amorphous, affecting the mechanical properties of these polyurethanes. All SPUs are heterogeneous, presenting morphologies of a disperse phase in a matrix which varies with the macrodiol ratios as well as with the nature of the diisocyanate and chain extender (a finer dispersion of the disperse phase is observed for SPUs of HDI and BDO). DMTA results indicate that the phases are complex mixtures of the different blocks with at least one rich in PLLA. The PEG content is shown to be the most important factor influencing the water sorption capability, while the incorporation of hindering carboxylic acid groups by the use of DMPA allows the water uptake of SPUs to be controlled by the solution pH. All SPUs show a significant loss of molar mass in hydrolytic degradation experiments and, in general, the PLLA‐rich SPUs are more susceptible to degradation. © 2015 Society of Chemical Industry     

Synthesis of Sucrose-HDI Cooligomers: New Polyols for Novel Polyurethane Networks

Sucrose-1,6-hexamethylene diisocyanate (HDI) cooligomers were synthesized and used as new polyols for poly(ε-caprolactone) (PCL)-based polyurethanes. The polyaddition reaction of sucrose and HDI was monitored by MALDI-TOF MS. It was found that by selecting appropriate reaction conditions, mostly linear oligomer chains containing 16 sucrose units could be obtained. For the synthesis of polyurethane networks, prepolymers were prepared by the reaction of poly(ε-caprolactone) (PCL, 10 kg/mol) with HDI or 4,4′-methylene diphenyl diisocyanate (MDI) and were reacted with sucrose-HDI cooligomers. The so-obtained sucrose-containing polyurethanes were characterized by means of attenuated total reflectance Fourier-transform infrared spectroscopy (ATR-FT IR), swelling, mechanical (uniaxial tensile tests) and differential scanning calorimetry (DSC).     

Structure–property study of polyurethane anionomers based on various polyols and diisocyanates

Polyurethane (PU) anionomers were prepared as aqueous dispersions using dimethylol propionic acid (DMPA) as the stabilizing moiety. The principal diols used were polytetrahydrofuran of molecular weight 1000 (PTHF1000) and cyclohexane dimethanol (CHDM). The diisocyanates used in this study were isophorone diisocyanate (IPDI), hydrogenated methylene bisphenylene diisocyanate (H₁₂MDI), tetramethylene xylene diisocyanate (TMXDI), hexamethylene diisocyanate (HDI), and a 50 : 50 blend of IPDI and HDI. All these samples were neutralized using triethylamine (TEA) and chain-extended using hydrazine monohydrate. The dispersions were prepared at a NCO/OH ratio of 2 so that a comparison of their structure–property relationships could be made with respect to their mechanical and viscoelastic properties and solvent resistance. Also, two further samples were prepared of similar composition to the IPDI-based sample, but using poly (propylene glycol), PPG1000, and PTHF2000 polyols. The effects on the structure and properties of the PPG1000 and the higher molecular weight PTHF sample were compared with the PTHF1000 sample. Dynamic mechanical thermal analysis, tensile testing, solvent spot, and swelling studies were employed for the characterization of these materials. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 66: 2035–2044, 1997     

Synthesis and characterization of diethylene glycol monobutyl ether—Blocked diisocyanate crosslinkers

Typically blocked isocyanate systems are used to obtain the performance of two component polyurethane (PU) system in a one-component mixture. In this study four types of isocyanates namely, hexamethylene diisocyanate (HDI), diphenylmethane diisocyanate (MDI), isophorone diisocyanate (IPDI) and toluene diisocyanate (TDI) were blocked with diethylene glycol monobutyl ether (DEGMBE). Elimination of the isocyanate groups and the formation of urethane bonds were studied by FTIR spectroscopy and titration methods. Thermal dissociation of blocked diisocyanates was analyzed by DSC and TGA techniques.     

聚醚二醇对耐低温聚氨酯弹性体性能的影响研究

使用2,4-甲苯二异氰酸酯(TDI)、聚醚二醇、3,3′-二氯-4,4′-二氨基二苯基甲烷(MOCA)等为原料,通过预聚体法制备了一种密封件用聚氨酯弹性体。研究了不同聚醚二醇、扩链剂、增塑剂用量以及预聚体NCO含量对聚氨酯力学性能和低温性能的影响。结果表明:使用3-甲基四氢呋喃/四氢呋喃共聚醚二醇(3MCPG系列)的聚氨酯弹性体的低温弹性优于聚四氢呋喃型聚氨酯的,-40℃下的压缩耐寒系数可达0.43以上;NCO质量分数为4.0%的3MCPG-1410-TDI预聚体以异氰酸酯指数1.1用MOCA扩链,可制得综合性能优良的聚氨酯弹性体;动态力学分析数据证明,在3MCPG-MOCA-TDI聚醚型聚氨酯中,软段玻璃化转变温度可低达-51℃。     

Synthesis and characterization of poly(urethane‐ester)s based on calcium salt of mono(hydroxybutyl)phthalate

Calcium‐containing poly(urethane‐ester)s (PUEs) were prepared by reacting diisocyanate (HMDI or TDI) with a mixture of calcium salt of mono(hydroxybutyl)phthalate [Ca(HBP)₂] and hydroxyl‐terminated poly(1,4‐butylene glutarate) [HTPBG₁₀₀₀], using di‐n‐butyltin‐dilaurate as catalyst. About six calcium‐containing PUEs having different composition were synthesized by taking the mole ratio of Ca(HBP)₂:HTPBG₁₀₀₀:diisocyanate (HMDI or TDI) as 3:1:4, 2:2:4, and 1:3:4. Two blank PUEs were synthesized by the reaction of HTPBG₁₀₀₀ with diisocyanate (HMDI or TDI). The polymers were characterized by IR, ¹H NMR, Solid state ¹³C‐CP‐MAS NMR, TGA, DSC, XRD, solubility, and viscosity studies. The T_g value of PUEs increases with increase in the calcium content and decreases with increase in soft segment content. The viscosity of the calcium‐containing PUEs increases with increase in the soft segment content and decreases with increase in the calcium content. X‐ray diffraction patterns of the polymers show that the HMDI‐based polymers are partially crystalline and TDI‐based polymers are amorphous in nature. The dynamic mechanical analysis of the calcium‐containing PUEs based on HMDI shows that with increase in the calcium content of polymer, modulus (g′ and g″) increases at any given temperature. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1720–1727, 2006     

Structure–property relationships and melt rheology of segmented,non-chain extended polyureas: Effect of soft segment molecular weight

Novel, segmented non-chain extended polyureas were synthesized. Soft segments (SS) were based on poly(tetramethylene glycol) (PTMO) (average molecular weight 1000 or 2000 g/mol) and hard segments (HS) were based on a single molecule of a diisocyanate, which was either 1,6-hexamethylene diisocyanate (HDI), 1,4-phenylene diisocyanate (pPDI) or 1,4-trans-cyclohexyl diisocyanate (CHDI). An increase in the SS molecular weight was found to lead to an increased formation of SS crystallites below 0 °C, which increased the low temperature modulus. Both 1K and 2K PTMO-based polyureas showed a microphase separated morphology, where the HS formed thread-like, crystalline structures that were dispersed in the continuous SS matrix. Upon deformation, the HS were found to breakdown into distinctly smaller threads, which oriented along the direction of the strain; this effect was found to be partially reversible and time dependent. Both the 1K and 2K polyureas based on HDI HS were found to be thermally stable and potentially melt-processible.     

Synthesis,properties, and morphology based on polyurethane and polymethyl methacrylate AB-crosslinked copolymers

The AB-crosslinked copolymer was prepared as a transparent material from toluene diisocyanate (TDI) or hexamethane diisocyanate (HDI), triethylene glycol (TEG), hydroxyethyl methacrylate (HEMA), and methyl methacrylate (MMA). The optical transmission, impact resistance, thermal mechanical properties, and morphology of the copolymer were studied. The results indicate that this material has a microheterogeneous structure with the dispersed phase size no more than 0.1 μm. © 1994 John Wiley & Sons, Inc.     

Structure-property behavior of segmented polyurethaneurea copolymers based on an ethylene-butylene soft segment

Novel segmented polyurethaneurea copolymers were synthesized using a poly(ethylene-butylene) glycol based soft segment and either hydrogenated diphenyl methane diisocyanate (HMDI) or hexamethylene diisocyanate (HDI) in addition to either ethylene diamine (EDA) or 2-methyl-1,5-diaminopentane (DY) as the chain extender. Dynamic mechanical analysis (DMA), small angle X-ray scattering (SAXS) and in some cases atomic force microscopy (AFM) established the presence of a microphase-separated structure in which hard microdomains are dispersed throughout a soft segment matrix. Wide angle X-ray scattering (WAXS) and differential scanning calorimetry (DSC) imply that the materials are amorphous. Samples that are made with HMDI/DY and have hard segment contents in the range of 16-23 wt% surprisingly exhibit near-linear mechanical deformation behavior in excess of 600% elongation. They also show very high levels of recoverability even though their hysteresis is also considerable. The materials have all proven to be melt processable in addition to solution processable.     

Synthesis and characterization of diethylene glycol monobutyl ether—Blocked diisocyanate crosslinkers

Typically blocked isocyanate systems are used to obtain the performance of two component polyurethane (PU) system in a one-component mixture. In this study four types of isocyanates namely, hexamethylene diisocyanate (HDI), diphenylmethane diisocyanate (MDI), isophorone diisocyanate (IPDI) and toluene diisocyanate (TDI) were blocked with diethylene glycol monobutyl ether (DEGMBE). Elimination of the isocyanate groups and the formation of urethane bonds were studied by FTIR spectroscopy and titration methods. Thermal dissociation of blocked diisocyanates was analyzed by DSC and TGA techniques.Deblocking temperature obtained by DSC and TGA techniques was compared. Based on DSC data, it was found that deblocking of blocked MDI and TDI starts at lower temperatures compared to that of the aliphatic one (HDI). Reactivity of the blocked IPDI is between blocked MDI and blocked TDI.In general, TGA results show the same trend as DSC except for IPDI which shows the lowest deblocking temperature. Deblocking temperature values obtained by TGA technique were lower than DSC values.     

A novel side chain liquid crystalline polyurethane

Summary Side chain liquid crystalline polyurethanes (SCLP) without flexible spacer were synthesized by a two step block copolymerization reaction. The polyurethanes were based on azobenzene-type mesogenic diol chain extender (DR-19), a poly(tetramethylene oxide) (PTMO) soft segment, and different diisocyanates, including 4,4-diphenylmethane diisocyanate (MDI) and hexamethylene diisocyanate (HDI). The polyurethane samples obtained from DR-19 or DR-19 and PTMO with HDI had mesomorphic phases as determined by DSC and polarizing microscopy. Received: 19 March 1998/Revised version: 27 May 1998/Accepted: 17 June 1998     

Synthesis and characterization of waterborne polyurethane adhesive from MDI and HDI

A series of waterborne polyurethane adhesives (WPUAs) were prepared from diphenylmethane‐4,4′‐diisocyanate (MDI), 1,6‐hexamethylene diisocyanate (HDI), poly(1,4‐butanediol adipate) diol (PBA), 1,4‐butanediol (BDO), and internal‐emulsifying agents by the prepolymer mixing method. The viscosity, mechanical properties, thermal properties, and adhesion strength of the samples were measured. The structure–property relationship was discussed primarily. The results indicated that the MDI/HDI and PBA/BDO molar ratio influenced these properties. The WPUA exhibited excellent T‐peel strength and mechanical properties at a suitable MDI/HDI (or PBA/BDO) molar ratio. Moreover, higher MDI/HDI (or PBA/BDO) molar ratio resulted in higher thermal stability. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Structure‐property relationship of L‐tyrosine‐based polyurethanes for biomaterial applications

The structure‐property relationship of L ‐tyrosine‐based polyurethanes was demonstrated by using different polyols and diisocyanates. L ‐tyrosine‐based chain extender, desaminotyrosyl tyrosine hexyl ester (DTH), was used to synthesize a series of polyurethanes. Polyethylene glycol (PEG) or poly caprolactone diol (PCL) was used as the soft segment and hexamethylene diisocyanate (HDI) or dicyclohexylmethane 4,4′‐diisocyanate (HMDI) was used with DTH as the hard segment. The polyurethanes were characterized to investigate the effect of structure on different polyurethane properties. From FTIR and DSC, these polyurethanes exhibit a wide range of morphology from phase‐mixed to phase‐separated structure. The decreasing molecular weight of the PEG soft segment leads to relatively more phase mixed morphology whereas for PCL‐based polyurethanes the extent of phase mixing is less with decreasing PCL molecular weight. Results show that PCL‐based polyurethanes are mechanically stronger than PEG‐based polyurethanes but PCL‐based polyurethanes degrade slower and absorb less water compared with PEG‐based polyurethanes. The HMDI‐based polyurethanes are less crystalline and comparatively more hydrophobic than HDI‐based polyurethanes. The characterization results show that the polyurethane properties are directly related to the structure and can be varied easily for a different set of properties that are pertinent for biomaterial applications. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008