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1.
Reference kaolins KGa-1b, KGa-2 and KF are used as starting materials to examine the effect of chemically added iron on their structural transformations (near 950–980 °C) during sintering. The equivalent total Fe2O3 content is varied from 0.21 to 11.72 mass%. Iron addition leads to strong modification of the structural reorganization path of metakaolinite. Iron ions start to diffuse into metakaolinite network at 900 °C and lead to an early breakdown of the system. The corresponding exothermic peak is shifted from 970 °C to 900 °C. Regarding the heating rate, this peak appears to result from three overlapping reactions. The peak temperatures of these reactions are respectively 925 °C, 950 °C and 970 °C. A low heating rate enhances iron diffusion, promoting the structural reorganization process.  相似文献   

2.
Aluminium titanate (AT) is a potential candidate material for use in demanding high temperature applications, because it exhibits an excellent thermal shock resistance due to its low thermal expansion coefficient and high refractoriness.However, industrial applications of this material are hindered by two major limitations. Its decomposition to α-Al2O3 and TiO2 between 800 and 1280 °C and its low mechanical strength.The present work aims to stabilize aluminium titanate with the addition of Fe2O3. The decomposition of aluminium titanate–iron oxide solid solutions when heated at 1100 °C for up to 1000 h was studied. The effect of iron oxide addition on pure aluminium titanate properties was investigated. Additionally, strengthening of the iron stabilized AT with mullite was considered adding mullite (M), 3Al2O3·2SiO2 to tialite body at various amounts (5–50%, w/w). Properties like four point bending strength, thermal expansion coefficient (TEC), and porosity of the composites, were evaluated. Finally, the effect of mullite on the mechanical properties of AT–mullite composites was investigated.It was found that aluminium titanate (iron oxide stabilized)–mullite composites exhibit very good mechanical strength combined with excellent thermal stability.  相似文献   

3.
The effect of increasing replacement of Al2O3 by B2O3 in a parent glass on the sintering and further crystallization of mullite was investigated. The composition of the parent glass was chosen in the mullite primary phase field of the CaO–MgO–Al2O3–SiO2 quaternary system. Glass powder pellets were heated under standard (10 °C/min and 2 h of hold time) and fast heatings (25 °C/min and 5 min of hold time) at different temperatures from 700 to 1190 °C. Sintering of B2O3-containing glasses took place in the range between 850 and 1050 °C. X-ray diffraction results showed that mullite formed as unique crystalline phase for glasses containing amounts of B2O3 larger than 6 wt%. For lower amounts of boron oxide cordierite was formed as secondary crystalline phase. Quantitative determination of mullite by Rietveld analysis indicated that the higher amount of mullite present in the glass-ceramic fast heated at 1160 °C was 19.5 wt% for the glass containing 9 wt% of B2O3. The final microstructure of the glass-ceramic glazes showed the presence of well shaped, long acicular mullite crystals dispersed within the residual glassy phase. Results of glass-ceramic glazes when applied as slurry and under industrial heating conditions pointed out promising mechanical properties.  相似文献   

4.
Glaze in the CaO–MgO–Al2O3–SiO2 system was heated at 950–1190 °C for 2 h and characterized. X-ray diffraction showed that only trace amount of mullite was formed in the glass-ceramic glaze heated at 950 °C. Both mullite and α-cordierite were formed in the glass-ceramic glaze heated at 1050 °C as primary and secondary phases. Glass-ceramic glazes heated at 1120 °C and 1190 °C contained α-cordierite and mullite as major and minor phases. Rietveld analysis revealed that the amount of α-cordierite increased and mullite decreased with increasing heating temperature. Field emission scanning electron microscopy showed presence of mullite crystals dispersed within residual glassy phase in the glass-ceramic glazes heated at 950 °C and 1050 °C. In the microstructures of glass-ceramic glazes heated at 1120 °C and 1190 °C α-cordierite crystals were mainly appeared. Energy Dispersive X-ray analysis corroborated X-ray diffraction results. Vickers microhardness measurement demonstrated highest hardness (8.38 ± 0.07 GPa) of the glass-ceramic glaze heated at 1190 °C.  相似文献   

5.
The 3CaO·Al2O3–Fe2O3 (C3A–Fe2O3) system is important for the production of white clinker. In the present study this system was examined from the perspective of improving the sustainability of the production process. Microstructural evaluation was employed to explain the changes in color caused by variation of: iron content; temperature; type of atmosphere; and cooling conditions. It was found that color was more significantly affected by the iron content, temperature and type of atmosphere than by the type of cooling used. It was also observed that the utility of iron-rich raw materials could be maximized by understanding and enhancing the solubility of Fe2O3 in C3A. It was found that a 2 wt.% Fe2O3 solid solution was stable only under kiln open to atmospheric conditions and remained clear at temperatures up to 1370 °C. However, the same 2 wt.% Fe2O3 solid solution suffered a significant change in color when the temperature rose to 1400 °C. Mössbauer spectroscopy showed that the oxidation state of Fe was Fe3+, which did not change between 1370 and 1400 °C; however, a structural change in the C3A–Fe2O3 solid solution was detected as a result of the alteration of the thermal treatment. The distinction between the structures at these two temperatures was that at 1370 °C, all of the Fe3+ had a tetrahedral coordination, while at 1400 °C, 19 wt.% of the Fe3+ appeared in octahedral sites, a result that was corroborated by Rietveld analysis.  相似文献   

6.
Porous mullite ceramics with unidirectionally oriented pores were prepared by an extrusion method to investigate their capillary rise properties. Rayon fibers 16.5 μm in diameter and 800 μm long were used as the pore formers by kneading with alumina powder, kaolin clay, China earthen clay and binder with varying Fe2O3 contents of 0, 5 and 7 mass%. The resulting pastes were extruded into cylindrical tubes (outer diameter (OD) 30–50 mm and inner diameter (ID) 20–30 mm), dried at room temperature and fired at 1500 °C for 4 h. The bulk densities of the resulting porous ceramics ranged from 1.31 to 1.67 g/cm3, with apparent porosities of 43.2–59.3%. The pore size distributions measured by Hg porosimetry showed a sharp peak at 10.0 μm in the sample without Fe2O3 and at 15.6 μm in the samples containing Fe2O3; these pores, which arose from the burnt-out rayon fibers, corresponded to total pore volumes ranging from 0.24 to 0.34 ml/g. SEM showed a microstructure consisting of unidirectionally oriented pores in a porous mullite matrix. Prismatic mullite crystals were well developed on the surfaces of the pore walls owing to the liquid phase formed by the Fe2O3 component added to color the samples. The bending strengths of the tubular samples ranged from 15.6 to 26.3 MPa. The height of capillary rise, measured under controlled relative humidities (RH) of 50, 65 and 85%, was greater in the ceramics containing Fe2O3 than in those without Fe2O3, especially in the thinner samples. The maximum capillary rise reached about 1300 mm, much higher than previously reported. This excellent capillary rise ability is thought to be due to the controlled pore size, pore distribution and pore orientation in these porous mullite ceramics.  相似文献   

7.
The crystallisation of amorphous precursors has been studied in the whole range of composition in the Al2O3–SiO2 system. The amorphous precursors have been obtained by hydrolysing TEOS directly in a diluted aqueous solution of aluminium nitrate, spray drying the clear solution and heating the resulting powder. Up to 70 mol % Al2O3, only mullite crystallises around 980–1000 °C; between 70 and 80 mol % Al2O3 mullite and spinel crystallise together; and for more than 80 mol % Al2O3 only spinel is formed. In the 70–80 mol % Al2O3 range of composition, when both mullite and spinel crystallise, low heating favours the crystallisation of mullite and it is nearly possible to crystallise only mullite from a 75 mol % Al2O3 sample. By rapid heating it is also possible to crystallise only spinel from the same 75 mol % Al2O3 precursor. The enthalpy and the activation energy for crystallisation are maximum for 60–80 mol % Al2O3. Heating the samples up to 1700 °C for 1 h, the phase equilibrium is not reached, particularly when both mullite and spinel crystallise together, and θ-Al2O3 is still present.  相似文献   

8.
In this study a mixture of barium hexaferrite (BaFe12O19) and graphite was subjected to intensive milling in a planetary ball mill in order to synthesize BaFe12O19/Fe3O4 magnetic nano-composite. The effects of milling time and post-synthesis heat treatment on the powder characteristics were investigated using XRD, VSM and HRTEM techniques. XRD results showed that barium hexaferrite partially reduced during high-energy ball milling and nano-composite of BaFe12O19/Fe3O4 was obtained after 15 h milling of the initial mixture. Analysis of the 40 h milled and then heat-treated samples revealed that reduction of iron oxides proceeded at temperatures above 650 °C. The most intensive peaks of α-Fe were observed in XRD patterns of the samples heat treated at 850 and 950 °C. Magnetic property measurements showed that saturation magnetization of the milled sample increased considerably and coercivity decreased by heat treating at 950 °C. Re-calcination of the aforementioned sample resulted in an increase in coercivity value to 3444.62 Oe. HRTEM image showed nano-crystalline Fe3O4 in the structure of 40 h milled sample.  相似文献   

9.
Lead iron niobate Pb(Fe0.5Nb0.5)O3 (PFN) precursors were prepared using sol–gel synthesis by mixing acetates Pb and Fe with Nb-ethylene glycol–tartarate (Pechini) complex at 80 °C and calcination of gels at 600 °C. Single pyrochlore phase with structure close to Pb3Nb4O13 was formed in stoichiometric precursor and Pb3Nb4O13 with small amount of perovskite phase Pb(Fe0.5Nb0.5)O3 in nonstoichiometric precursor prepared with the excess of Pb in molar ratio (Pb:Fe:Nb = 1.2:0.5:0.5). Average particle sizes of PFN calcined powders were ~120 nm. The metastable pyrochlore phase was partially decomposed to perovskite phase at sintering temperature of 1150 °C for 2, 4 and 6 h. Excess of Pb caused increasing of the density (7.4 g/cm3) and content of the perovskite phase (~53 vol.%) in ceramics sintered for 4 h. In microstructures of PFN ceramics sintered at 1150 °C for different times, the bimodal grain size distribution was observed with small spherical grains of perovskite phase and larger octahedral grains, which represent the pyrochlore phase. Results of EDX analysis confirm that complex types of pyrochlore phases that differ in iron content were present in ceramics.  相似文献   

10.
The crystallization of mullite in amorphous diphasic gel aged for 6 months has been studied using non-isothermal differential scanning calorimetry (DSC) and powder X-ray diffraction with Rietveld structure refinement analysis. The diphasic premullite gels undergo structural changes by aging even when they are calcined at 700 °C. These changes imply segregation of the sample to Al2O3-rich and SiO2-rich regions. From the Al2O3-rich region crystallizes poorly defined AlSi spinel at 977 °C followed by two-step mullite crystallization in the temperature interval of 1200–1300 °C. Two overlapped exothermic peaks on DSC scan of aged gel were observed; the first at 1233 °C and the second at 1261 °C. The former is attributed to mullite crystallization by transformation of AlSi spinel, by which excess alumina occurs, which in the second step of mullitization reacts with amorphous SiO2-rich phase. The activation energy for mullite crystallization in the first step was Ea=935±14 kJ mol−1 and the Avrami exponent n=2.5. The values Ea=1119±25 kJ mol−1 and n=1.2 were obtained for mullite formation in the second step. If amorphous SiO2-rich phase is extracted from the sample, the value Ea=805±26 kJ mol−1 is obtained. Mullite crystallizing from AlSi spinel (when SiO2-rich phase has been extracted) differentiates compositionally from that formed by both reactions. Smaller unit cell parameters and higher amount of oxygen vacancies are incorporated into tetrahedral positions of mullite structure, as was determined by Rietveld structure refinement method.  相似文献   

11.
Single phase mullite gels with composition 2Al2O3·SiO2 (2:1) were prepared by the slow hydrolysis method using aluminium nitrate nonahydrate and tetraethylorthosilicate as reagents. The evolution to mullite from gels was studied by infrared (IR) spectroscopy and X-ray diffraction (XRD). Gels thermally treated under fast schedules showed mullite formation below 900 °C. Compositional and microstructural changes in 2:1 mullites through the range of temperature from 900 to 1600 °C were determined by the measurement of lattice parameters and field emission scanning electron microscopy. The alumina-rich mullites formed at low temperatures become almost the nominal 2:1 at 1600 °C. This result is consistent with available thermodynamic data for mullite formation from alumina and silica. Microstructural examination indicated an almost constant grain size for mullite from 900 to 1600 °C.  相似文献   

12.
We present here the single-source-precursor synthesis of Fe3Si and Fe5Si3-containing SiOC ceramic nanocomposites and investigation of their magnetic properties. The materials were prepared upon chemical modification of a hydroxy- and ethoxy-substituted polymethylsilsesquioxane with iron (III) acetylacetonate (Fe(acac)3) in different amounts (5, 15, 30 and 50 wt%), followed by cross-linking at 180 °C and pyrolysis in argon at temperatures ranging from 1000 °C to 1500 °C. The polymer-to-ceramic transformation of the iron-modified polysilsesquioxane and the evolution at high temperatures of the synthesized SiFeOC-based nanocomposite were studied by means of thermogravimetric analysis (TGA) coupled with evolved gas analysis (EGA) as well as X-ray diffraction (XRD). Upon pyrolysis at 1100 °C, the non-modified polysilsesquioxane converts into an amorphous SiOC ceramic; whereas the iron-modified precursors lead to Fe3Si/SiOC nanocomposites. Annealing of Fe3Si/SiOC at temperatures exceeding 1300 °C induced the crystallization of Fe5Si3 and β-SiC. The crystallization of the different iron-containing phases at different temperatures is considered to be a consequence of the in situ generation of a Fe–C–Si alloy within the materials during pyrolysis. Depending on the Fe and Si content in the alloy, either Fe3Si and graphitic carbon (at 1000–1200 °C) or Fe5Si3 and β-SiC (at T > 1300 °C) crystallize. All SiFeOC-based ceramic samples were found to exhibit soft magnetic properties. Magnetization versus applied field measurements of the samples show a saturation magnetization up to 26.0 emu/g, depending on the Fe content within the SiFeOC-based samples as well as on the crystalline iron silicide phases formed during pyrolysis.  相似文献   

13.
In order to obtain mullite/zirconia composites, mixtures of aluminum dross and zircon were sintered. Aluminum dross was collected and purified by a milling, sieving and washing process. Stoichiometric mixtures of aluminum dross and zircon were sintered at several temperatures (1400, 1450 and 1500 °C) for several periods of time (2, 4 and 6 h). After the purifying treatment the dross contained mainly Al2O3, AlN, MgAl2O4, SiO2 and metallic Al. A homogeneous mullite matrix with small zirconia particles was obtained by sintering the aluminum dross–zircon samples at 1500 °C for 6 h.  相似文献   

14.
MoSi2, MoSi2–10 vol.% Al2O3, MoSi2–30 vol.% Al2O3 (denoted as MA0, MA1, MA3, respectively) coatings were fabricated by vacuum plasma spraying (VPS), and their oxidation behavior was examined at low temperature (500 °C) and high temperature (1500 °C). The test at 500 °C showed that the addition of Al2O3 effectively restrained the pest oxidation of MoSi2. The MA1 coating had satisfactory fluid surface and presented good oxidation resistance at 1500 °C. However, the MA3 coating showed worse oxidation resistant behavior compared with the MA0 coating because of mullite formation.  相似文献   

15.
The oxidation behaviour of AlN–SiC–TiB2 composite materials with 2, 5 and 10 mass% TiB2 and 3 mass% Fe additive obtained using powder metallurgy methods was studied in air up to 1500 °C by thermogravimetry (TG) and differential thermal analysis (DTA) techniques. The phase composition and structure of the oxide films formed were investigated using metallography, X-ray diffraction (XRD) and electron probe microanalysis (EPMA) methods. The two-stage character of non-isothermal oxidation kinetics (heating rate of 15 grade/min) of composites was established. During the first oxidation stage (up to 1350 °C), the formation of α-Al2O3, TiO2 (rutile), B2O3 and β-cristobalite as well as different aluminium borates was found. They formed as a result of interaction between Al2O3 and melted B2O3. During the second stage (above 1350–1400 °C), the mullite 3Al2O3·2SiO2 proved to be a main oxidation product in the scale; besides, some amounts of β-Al2TiO5 were formed as well. The iron additive dissolved in the mullite and aluminium titanate phases that led to the stabilization of a scale formed. It was established that for the three different TiB2 contents, oxidation isotherms follow the parabolic or paralinear rate law. The slope change on the Arrhenius plot given by the dependence of the parabolic rate constants on the reciprocal temperature, suggests a change of the oxidation mechanism in the temperature range of 1300–1350 °C. For example, for the (AlN–SiC)–5% TiB2 composite specimen, the calculated values of apparent activation energy are equal to 285 kJ/mol (1100–1300 °C) and 500 kJ/mol (1350–1550 °C), respectively. The AlN–SiC–TiB2 ceramics developed here can be recommended as high-performance materials for a use in oxidizing medium up to 1450 °C.  相似文献   

16.
《Ceramics International》2017,43(6):5150-5155
In this study, Ni-doped iron oxide (NixFe3−xO4) materials were synthesized via the 1,2-epoxypropane assisted sol-gel method by varying the molar concentration of Ni from x=0.2 to 1. Sol-gel derived NixFe3−xO4 gels were dried and the dried powder was further calcined upto 600 °C in air for 90 min. Obtained calcined NixFe3−xO4 powders were further analyzed to determine the phase composition, crystallite size, specific surface area, pore volume, and morphology via powder X-ray diffraction (PXRD), BET surface area analysis (BET), as well as scanning and transmission electron microscopy (SEM and TEM). The obtained results in the synthesis and characterization section indicate formation of NixFe3−xO4 nanoparticles with high specific surface area. Thermal reduction and re-oxidation of the sol-gel synthesized NixFe3−xO4 materials were determined by using the high temperature thermogravimetry. Obtained results indicate that the amount of O2 released during the thermal reduction step (at 1400 °C) and quantity of CO produced during the CO2 splitting step (at 1000 °C) increases as the concentration of Ni inside the iron oxide crystal structure increases. The highest amounts of O2 released (221.88 μmol/g) and CO produced (375.01 μmol/g) in case of NiFe2O4 (NF10 material).  相似文献   

17.
The effect of V2O5 nucleant on crystallization of stoichiometric cordierite glass ceramics in the presence of various amounts of BaO and Al2O3 additives were investigated by DTA, XRD and SEM. It was shown that 3 wt.% V2O5 and 1.5 wt.% BaO were the optimum amounts of the additives effective in inducing both surface and bulk crystallization in the above glass ceramics.This resulted in ~90 wt.% cordierite after a 3 h heat treatment at 1020 °C. The specimens possessing 4–5 wt.% Al2O3 in excess of the stoichiometric cordierite composition, developed mullite along with cordierite in the temperature range of 1045–1055 °C, whereas in the specimen containing 6 wt.% excess Al2O3, mullite was detected as the sole crystallization product.  相似文献   

18.
The interdependence of the titanium oxide amount and the anisotropic growth of mullites prepared from single-phase gels were investigated. Gels with stoichiometries 3(Al2−xTixO3)·2(SiO2) and 2(Al2−xTixO3)·(SiO2), with 0  x  0.15 were prepared by the semialkoxide method. Gels and specimens heated at temperatures between 1200 and 1600 °C were characterized by using infrared spectroscopy (IR), X-ray diffraction (XRD) and transmission and field emission scanning electron microscopies (TEM and FESEM). Al2TiO5 as minor impurity was detected in both series of mullites for gel precursor compositions x = 0.10 and x = 0.15, obtained at temperatures between 1200 and 1600 °C. Variations of lattice parameters of mullite, processed at temperatures from the range between 1400 and 1600 °C, with the starting nominal amount of titanium oxide indicated that the solubility limit of titanium oxide was in ranges 3.8–4.1 and 4.1–4.4 wt% TiO2 for 3:2 and 2:1 mullites series, respectively. The anisotropic growth of titanium-doped mullite crystalline grains was significant only when the nominal amount of titanium oxide exceeded the limit of solubility into the mullite structure (for both mullite series). Stronger anisotropy occurred for the 3:2 series specimens, i.e. for the SiO2-richer mullites. In both series of mullites, the anisotropic grain growth was observed for the process temperatures higher than 1400 °C; the crystalline grains of mullites processed at lower temperatures were equiaxials and of almost the same size.  相似文献   

19.
《Ceramics International》2017,43(2):1809-1818
The densification and biocompatibility of sintered 3.0 mol% yttria-tetragonal zirconia polycrystal (3Y-TZP) ceramics, with X wt% Fe2O3 and 5.0 wt% mica powders (denoted by 3Y-TZP: X-5.0 wt% mica) have been studied. When the pellets of 3Y-TZP: X-5.0 wt% mica were sintered at 1300 °C for 1 h, the relative shrinkage increases from 19.20–19.43% with the X increased from 0.3 to 1.0. The relative shrinkage of pellets containing 1.0 wt% Fe2O3 (X=1.0) increased from 19.43–19.59% when sintering temperatures were raised from 1300 °C to 1450 °C. X-ray diffraction results show that the pellets of 3Y-TZP: X-5.0 wt% mica sintered at 1400 °C for 1 h only contained single phase of tetragonal ZrO2 (t-ZrO2). When the sintering temperature was higher than 1400 °C, the Vickers microhardness was greatest in the pellets with X=0.5. Within pellets with the same Fe2O3 content, the dominant wavelength (λd) was only slightly different for pellets sintered at 1300 °C and those sintered at 1450 °C. The results of the materials were evaluated in vitro cytotoxicity tests reveals that the powders and sintered pellets are safe materials. The oral mucosa irritation tests did not find erythema or histopathological change including normal epithelium, and was free from leucocyte infiltration, vascular congestion and oedema.  相似文献   

20.
A Ni–Zn ferrite precursor powder was synthesized by co-precipitation upon adding ammonia to an aqueous solution of the precursor iron, nickel, and zinc nitrate salts. The powder was calcined at a range of temperatures (200–1200 °C) and the crystalline phase evolution was assessed by X-ray diffraction coupled with Rietveld refinement. Intermediate phases (NiFe2O4 and Fe2O3) with increasing crystallinity coexisted in the system up to 1000 °C. The required Ni0.8Zn0.2Fe2O4 phase could only be attained at 1200 °C. The magnetic properties measured using a vibrating sample magnetometer revealed high magnetization saturation level (~59 emu/gm) above 400 °C. The coercivity showed a steady decrease with increasing heat treatment temperature, leading to a change from a hard to soft magnetic state. The BET specific surface area and the SEM morphology were found to be dependent on calcination temperature, atmosphere (air or N2) and on the milling procedure.  相似文献   

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