Various cubic-based polymorphic phase boundary structures in (1-y)(Na0.5K0.5)(Nb1-xSbx)-yCaTiO3 ceramics and their piezoelectric properties

CuO-added (1-y)(Na_0.5K_0.5)(Nb_1-xSb_x)-yCaTiO₃ ceramics with 0.0 ≤ x ≤ 0.1 and 0.04 ≤ y ≤ 0.055 were sintered at 970 °C. Various cubic-based polymorphic-phase-boundary (PPB) structures were formed: orthorhombic-tetragonal-cubic, and tetragonal-cubic PPB structures. The crystal structure of the specimens near Curie temperature is a mixture of Pm3m cubic and P4mm tetragonal structures and these ceramics showed ferroelectric properties. A schematic phase diagram of these ceramics has been suggested. The piezoelectric properties of these specimens were influenced by their crystal structure. All the specimens are expected to have good fatigue properties. In particular, the specimen with a tetragonal-cubic PPB structure (x = 0.04 and y = 0.045) has a large d₃₃ of 338 pC/N and a high strain of 0.17% at 4.5 kV/mm. This specimen has good temperature stability; a d₃₃ value of 300 pC/N and strain of approximately 0.12% were obtained at 175 °C, indicating that this specimen is a good candidate for use as a piezoelectric multilayer actuator.     

Polarization switching and rotation in KNN-based lead-free piezoelectric ceramics near the polymorphic phase boundary

(K,Na)NbO₃ (KNN)-based ceramics have attracted considerable attention owing to their excellent piezoelectric performance in the polymorphic phase boundary (PPB); however, many researchers have found that the optimal composition usually appears on the tetragonal side near the PPB zone. In this study, it is found that the maximum piezoelectric performance is achieved in the PPB region for unpoled ceramics due to the more efficient and facile polarization switching. However, the most outstanding piezoelectricity shifts to the tetragonal side after the ceramics are poled. Raman spectra and first-principles calculations reveal the occurrence of a phase transformation from a tetragonal to monoclinic structure under an external electric field. Hence, the unpoled tetragonal ceramics transform to a two-phase coexistence condition after the poling process and exhibit the best electrical properties driven by the combined effects of polarization switching and rotation. This study reveals that the electric-field-induced phase transformation leads to the optimal composition on the tetragonal side, and this can provide useful guidance for the design of high-performance KNN-based materials.     

Tetragonal tungsten bronze phase potential in increasing the piezoelectricity of sol-gel synthesized (K0.5Na0.5)1-xLixNbO3 ceramics

(K,Na)NbO₃ (KNN)-based ceramics have been proven to be formidable candidates among lead-free piezoelectric materials, yet poor reproducibility always hinders their progress. In the present study, the effects of low lithium substitution on the electrical properties and microstructure of (K_0.5Na_0.5)_1-xLi_xNbO₃ (KNLN) ceramics were investigated. All samples were synthesized by the sol-gel method. The Curie temperature (T_C) of the ceramics shifted to higher temperature and gradually decreased the monoclinic-tetragonal (T_M-T) phase transition. Li⁺ substitution had a prominent effect on the ferroelectric properties and improved the piezoelectric coefficient (d₃₃) up to 181 pC/N. X-Ray Diffraction (XRD) studies and Field Emission Scanning Electron Microscopy (FESEM) images revealed an inevitable tetragonal tungsten bronze (TTB) secondary phase, which was formed during the preparation process. It was demonstrated that the volatilization of Li⁺ cations facilitated TTB growth. The coexistence of two different phase structures proved to enhance the KNN piezoelectric performance.     

New Lead‐Free (1 − x)(K0.5Na0.5)NbO3–x(Bi0.5Na0.5)ZrO3 Ceramics with High Piezoelectricity

For enhancing the piezoelectric properties of ceramics (Bi_0.5Na_0.5)ZrO₃ (BNZ) was used to partially substitute (K_0.5Na_0.5)NbO₃ (KNN). The addition of BNZ changes the symmetry of KNN ceramics from orthorhombic to tetragonal, and finally to rhombohedral phase. A new phase boundary with both rhombohedral–orthorhombic and orthorhombic–tetragonal phase transitions near room temperature is identified for KNN–0.050BNZ ceramics, where optimum electrical properties were obtained: d₃₃ = 360 pC/N, k_p = 32.1%, ε_r = 1429, tanδ = 3.5%, and T_C = 329°C. The results indicated a new method for designing high‐performance lead‐free piezoelectric materials.     

Compositional inhomogeneity and segregation in (K0.5Na0.5)NbO3 ceramics

In this report, the effects of the calcination temperature of (K_0.5Na_0.5)NbO₃ (KNN) powder on the sintering and piezoelectric properties of KNN ceramics have been investigated. KNN powders are synthesized via the solid-state approach. Scanning electron microscopy and X-ray diffraction characterizations indicate that the incomplete reaction at 700 °C and 750 °C calcination results in the compositional inhomogeneity of the K-rich and Na-rich phases while the orthorhombic single phase is obtained after calcination at 900 °C. During the sintering, the presence of the liquid K-rich phase due to the lower melting point has a significant impact on the densification, the abnormal grain growth and the deteriorated piezoelectric properties. From the standpoint of piezoelectric properties, the optimal calcination temperature obtained for KNN ceramics calcined at this temperature is determined to be 800 °C, with piezoelectric constant d₃₃=128.3 pC/N, planar electromechanical coupling coefficient k_p=32.2%, mechanical quality factor Q_m=88, and dielectric loss tan δ=2.1%.     

Dielectric,ferroelectric and field-induced strain behavior of K0.5Na0.5NbO3-modified Bi0.5(Na0.78K0.22)0.5TiO3 lead-free ceramics

Lead-free piezoelectric (1 ? x)Bi_0.5(Na_0.78K_0.22)_0.5TiO₃–xK_0.5Na_0.5NbO₃ (BNKT–xKNN, x = 0–0.10) ceramics were synthesized using a conventional, solid-state reaction method. The effect of KNN addition on BNKT ceramics was investigated through X-ray diffraction (XRD), dielectric, ferroelectric and electric field-induced strain characterizations. XRD revealed a pure perovskite phase with tetragonal symmetry in the studied composition range. As the KNN content increased, the depolarization temperature (T_d) as well as maximum dielectric constant (?_m) decreased. The addition of KNN destabilized the ferroelectric order of BNKT ceramics exhibiting a pinched-type hysteresis loop with low remnant polarization (11 μC/cm²) and small piezoelectric constant (27 pC/N) at 3 mol% KNN. As a result, at x = 0.03 a significant enhancement of 0.22% was observed in the electric field-induced strain, which corresponds to a normalized strain (S_max/E_max) of ～434 pm/V. This enhancement is attributed to the coexistence of ferroelectric and non-polar phases at room temperature.     

Piezoelectric enhancements in K0.5Na0.5NbO3-based ceramics via structural evolutions

The current work aims to compare the effect of systematic A-site and B-site substitutions on the piezoelectricity of Ka_0.5Na_0.5NbO₃ (KNN)-based perovskite ceramics. The A-site elements was replaced by Li⁺ while Nb5⁺ was substituted by Sb⁵⁺ to form (K_0.4675Na_0.4675Li_0.065)NbO₃ (KNLN) and (K_0.4675Na_0.4675Li_0.065)(Nb_0.96Sb_0.04)O₃ (KNLNS) respectively. The ceramics were prepared using solid-state sintering method. The density of the ceramics steadily improved with the substitutions while the crystal structure evolved from monoclinic (in KNN) to the coexistence of monoclinic and tetragonal (in KNLN) and finally tetragonal in KNLNS. Distinct variations on size and morphology were recorded. Although density, crystal structure and morphology have minor effect on the E_c, they imposed considerable influences on P_r, d₃₃ and k_p. Despite relatively lower density, KNLN exhibited the highest P_r, d₃₃ and k_p at 9.80 μC/cm²,185 pC/N and 0.43 respectively signifying the positive enhancement brought by the co-existence of monoclinic and tetragonal crystal structures. More importantly, this work systematically proved that the co-existence of both structures signified the morphotropic phase boundary (MPB) composition as the primary factor for the enhancement of KNN piezoelectric properties.     

Composition,microstructure and electrical properties of K0.5Na0.5NbO3 ceramics fabricated by cold sintering assisted sintering

In this paper, cold sintering was served as a forming method to assist the conventional sintering, which is so-called cold sintering assisted sintering (CSAS) method. Lead-free K_0.5Na_0.5NbO₃ piezoelectric ceramics were prepared by the CSAS method, and the effects of the different procedures on the sintering behaviors and electrical properties of KNN ceramics were studied. Compared with conventional sintering (CS), cold sintering process can induce potassium-rich phase on the KNN particle surface, and remarkably increase both the green and sintering density of KNN ceramics. Meanwhile, the potassium-rich phase would transform to K₄Nb₆O₁₇ second phase on the grain surface, and subsequently suppress the volatilization of potassium element. The sinterability and electrical properties were greatly improved, and KNN piezoelectric ceramics with high performance can be manufactured in a wide sintering temperature range (1055 °C–1145 °C), which proves that CSAS has the potential to be an excellent sintering technique for producing KNN based ceramics.     

Highly enhanced thermal stability in quenched Na0.5Bi0.5TiO3-based lead-free piezoceramics

Unquenched and quenched ceramics of 0.85Na_0.5Bi_0.5TiO₃-0.11K_0.5Bi_0.5TiO₃-0.04BaTiO₃ have been prepared, and their crystal structure, temperature-dependent ferro-/piezoelectric properties and domain structure have been comparatively investigated. It is shown that quenching process can significantly improve the ferroelectric-relaxor transition temperature (T_F-R), which is 130 °C for unquenched ceramics and 198 °C for quenched one. As the result, the thermal stability of ferro-/piezoelectric properties is highly enhanced. These observations are mainly attributed to the quenching induced stable rhombohedral ferroelectric phase and the defect altered domain evolution. This work may deepen the understanding of the effect of quenching on crystal structure, domain structure and their contributions to thermal stability of NBT-based ceramics.     

High performance lead-free Na0.5K0.5NbO3 piezoelectric ceramics obtained via oscillatory hot-pressing

Lead-free Na_0.5K_0.5NbO₃ (KNN) piezoelectric ceramics is regarded as a potential candidate for PZT material, while high performance is difficult to be obtained due to its poor sinterability and non-stoichiometric component. In this work, oscillatory pressure-assisted hot pressing (OPAHP) is utilized to fabricate KNN ceramics with high density. The KNN ceramics sintered at 860 °C exhibits superior performance with piezoelectric parameter (d₃₃) of 142 pC/N, electromechanical coupling factors (k_p) of 0.41, and relative permittivity (ε^T₃₃/ε₀) of 472–620. Additionally, hardness and flexural strength are measured as 3.55 GPa and 99.13 MPa, respectively. This work indicates that OPAHP technique is effective for fabricating KNN piezoelectric ceramics with high performance.     

Effect of Li addition on phase formation behavior and electrical properties of (K0.5Na0.5)NbO3 lead free ceramics

In this work, Li-modified KNN ceramic compositions ((K_0.5Na_0.5)_1−xLi_x)NbO₃ with x = 0.03, 0.04, 0.05, 0.06, 0.65 and 0.07 were prepared by a conventional solid-state mixed-oxide method. The structural phase formation and microstructure were characterized by X-ray diffraction technique (XRD) and scanning electron microscopy (SEM). It has been found that a morphotropic phase boundary (MPB) between orthorhombic phase and tetragonal phases should exist between compositions with Li contents of 6-6.5%. The Curie temperature (T_c) of the ceramics shifted to higher temperature with increasing Li content. The room temperature dielectric constant was also seen to be higher than the pure KNN ceramics. In addition, the ferroelectric properties were found to enhance at near MPB compositions. This study clearly showed that the addition of Li could improve the dielectric and ferroelectric properties in (K_0.5Na_0.5)NbO₃ ceramics.     

Textured (K0.5Na0.5)NbO3 ceramics prepared by screen-printing multilayer grain growth technique

The screen-printing multilayer grain growth (MLGG) technique is successfully applied to alkaline niobate lead-free piezoelectric ceramics. Highly textured (K_0.5Na_0.5)NbO₃ (KNN) ceramics with 〈0 0 1〉 orientation (f = 93%) were fabricated by MLGG technique with plate-like NaNbO₃ templates. The influence of sintering temperature on grain orientation and microstructure was studied. The textured KNN ceramics showed very high piezoelectric constant d₃₃ = 133 pC/N, and high electromechanical coupling factor k_p = 0.54. These properties were superior to those of conventional randomly oriented ceramics, and reach the level of those of textured KNN ceramic prepared by tape-casting technique. Compared with other grain orientation techniques, screen-printing is a simple, inexpensive and effective method to fabricate grain oriented lead-free piezoelectric ceramics.     

Effects of Bi0.5Na0.5HfO3 addition on the phase structure and piezoelectric properties of (K,Na)NbO3‐based ceramics

Lead‐free perovskite (1‐x)(K_0.48Na_0.48Li_0.04)Nb_0.95Sb_0.05O₃‐x(Bi_0.5Na_0.5)HfO₃ piezoelectric ceramics were prepared by a traditional ceramic fabrication method. An investigation was conducted to assess the effects of (Bi_0.5Na_0.5)HfO₃ content on the crystal structure, microstructure, phase‐transition temperatures, and piezoelectric properties of the ceramics. The X‐ray diffraction results, combined with the temperature dependence of dielectric properties, revealed that the ceramics experienced a structural transition from an orthorhombic phase to a tetragonal phase with the addition of (Bi_0.5Na_0.5)HfO₃, and a coexistence of orthorhombic and tetragonal phases was identified in the composition range of 0.005≤x≤0.015. An obviously improved piezoelectric activity was obtained for the ceramics with compositions near the orthorhombic‐tetragonal phase boundary, among which the composition x=0.005 exhibited the maximum values of piezoelectric constant d₃₃, and planar and thickness electromechanical coupling coefficients (k_p and k_t) of 246 pC/N, 0.435, and 0.554, respectively. Furthermore, the Curie temperature of the ceramics was found decreasing with the increase in (Bi_0.5Na_0.5)HfO₃ content, but still maintaining above 300°C for the phase boundary compositions. These results indicate that the ceramics are promising lead‐free candidate materials for piezoelectric applications.     

Actuation mechanisms in mixed-phase K0.5Bi0.5TiO3-BiFeO3-PbTiO3 ceramics

We report an in-situ synchrotron X-ray diffraction study of K_0.5Bi_0.5TiO₃-BiFeO₃-PbTiO₃ ceramics, which exhibit a T_c of around 450 °C. The electromechanical actuation mechanisms comprise contributions from coexisting tetragonal and rhombohedral phases. The tetragonal {200} grain family exhibited the highest effective lattice strain, up to 8.2 × 10⁻³ at 5 kV/mm. Strong strain anisotropy in the tetragonal phase and field-induced intergranular stresses facilitate a partial transformation from tetragonal (high strain anisotropy) to rhombohedral (low strain anisotropy) at high electric field levels, with an average linear transformation strain of -1.54 × 10^-3. The domain switching behavior was effectively enhanced in both tetragonal and rhombohedral phases after the phase transformation, due to the release of intergranular stress. This observed self-adapting mechanism in tuning intergranular stress through partial phase switching in the morphotropic KBT-BF-PT composition with large lattice distortion could also be exploited in other perovskite systems in order to achieve high performance high temperature piezoelectric ceramics.     

Ferroelectric‒to‒relaxor crossover in KNN‒based lead‒free piezoceramics

This study investigated the phase transition behavior and electrical properties of (K_0.5Na_0.5)(Nb_1-xZr_x)O₃ (KNN?100xZ) and (K_0.5Na_0.5)NbO₃–yBaZrO₃ (KNN–100yBZ) lead–free piezoelectric ceramics. The phase transitions in crystal structures were compared in KNN ceramics between single Zr⁴⁺ doping and Ba²⁺Zr⁴⁺ co?doping. Piezoelectric properties such as the piezoelectric constant (d₃₃) and electromechanical coupling factor (k_p) are optimized for KNN?6BZ ceramics and were clarified via the polymorphic phase transition from the orthorhombic to pseudocubic phase. The fitted degree of diffuseness (γ) for a phase transition from the modified Curie–Weiss law indicated that KNN ceramics as ferroelectrics are gradually transformed through BaZrO₃ modification. Accordingly, the enhanced strain properties at y = 0.08 consist of coexisting ferroelectric domains and polar nanoregions that are supported by ferroelectric–to–relaxor crossover in KNN?100BZ ceramics.     

Enhanced piezoelectric properties and electrocaloric effect in novel lead‐free (Bi0.5K0.5)TiO3‐La(Mg0.5Ti0.5)O3 ceramics

The crystal structure, electromechanical properties, and electrocaloric effect (ECE) in novel lead‐free (Bi_0.5K_0.5)TiO₃‐La(Mg_0.5Ti_0.5)O₃ ceramics were investigated. A morphotropic phase boundary (MPB) between the tetragonal and pseudocubic phase was found at x = 0.01‐0.02. In addition, the relaxor properties were enhanced with increasing the La(Mg_0.5Ti_0.5)O₃ content. In situ high‐temperature X‐ray diffraction patterns and Raman spectra were characterized to elucidate the phase transition behavior. The enhanced ECE (ΔT = 1.19 K) and piezoelectric coefficient (d₃₃ = 103 pC/N) were obtained for x = 0.01 at room temperature. Meanwhile, the temperature stability of the ECE was considered to be related to the high depolarization temperature and relaxor characteristics of the Bi_0.5K_0.5TiO₃‐based ceramics. The above results suggest that the piezoelectric and ECE properties can be simultaneously enhanced by establishing an MPB. These results also demonstrate the great potential of the studied systems for solid‐state cooling applications and piezoelectric‐based devices.     

Piezoelectric K0.5Na0.5NbO3 Ceramics Textured Using Needlelike K0.5Na0.5NbO3 Templates

Improved performance by texturing has become attractive in the field of lead‐free ferroelectrics, but the effect depends heavily on the degree of texture, type of preferred orientation, and whether the material is a rotator or extender ferroelectric. Here, we report on successful texturing of K_0.5Na_0.5NbO₃ (KNN) ceramics by alignment of needlelike KNN templates in a matrix of KNN powder using tape casting. Homotemplated grain growth of the needles was confirmed during sintering, resulting in a high degree of texture parallel to the tape casting direction (TCD) and the aligned needles. The texture significantly improved the piezoelectric response parallel to the tape cast direction, corresponding to the direction of the strongest <001>_pc orientation, while the response normal to the tape cast plane was lower than for a nontextured KNN. In situ X‐ray diffraction during electric field application revealed that non‐180° domain reorientation was enhanced by an order of magnitude in the TCD, compared to the direction normal to the tape cast plane and in the nontextured ceramic. The effect of texture in KNN is discussed with respect to possible rotator ferroelectric properties of KNN.     

Crystallographic texture and phase structure induced excellent piezoelectric performance in KNN-based ceramics

It is difficult to maintain strong piezoelectric properties over a wide temperature range in (K,Na)NbO₃ (KNN)-based ceramics owing to the polymorphic phase boundary (PPB). Here, we propose advantageously utilizing the synergistic effect of crystal orientation and phase structure to address this issue. The 〈0 0 1〉_pc textured (1 − x)(K_0.48Na_0.52)(Nb_0.96Sb_0.04)O₃–x(Bi_0.5Ag_0.5)ZrO₃ (KNNS–xBAZ) ceramics with different phase structures were synthesized via the templated grain growth method. A high piezoelectric coefficient (d₃₃) of 505 ± 25 pC/N, an electric field-induced strain of 0.21%, and a superior temperature stability (d₃₃ exhibited a high retention of ≥78% at the temperature up to 200°C; strain maintained within 5.7% change over a temperature range of 30–150°C) were simultaneously achieved in textured KNNS–0.03BAZ ceramics. The flattened Gibbs free energy induced by the R–O–T multiphase coexistence, the strong anisotropy of crystals, and the abundant nanodomains contributed to the enhanced piezoelectric properties. The contribution of the strong anisotropy of crystals in 〈0 0 1〉_pc textured ceramics compensates for the deterioration of the piezoelectric properties caused by the phase structure deviation from the PPB with increasing temperature, which benefits the superior temperature stability of the textured KNNS–0.03BAZ ceramics. The previous merits prove that utilizing the synergistic effect of crystal orientation and phase structure is an effective strategy to boost the piezoelectricity and their temperature stability of KNN-based ceramics.     

Normal-relaxor ferroelectric phase transition induced morphotropic phase boundary accompanied by enhanced piezoelectric and electrostrain properties in strontium modulated Bi0.5K0.5TiO3 lead-free ceramics

In this work, (Bi_0.5K_0.5)_1-xSr_xTiO₃ compositions (x = 0.03∼0.18) are designed to clarify the role of normal-relaxor ferroelectric phase transition and morphotropic phase boundary on dielectric, piezoelectric and electrostrain properties. With increasing strontium content, tetragonal distortion decreases and tetragonal and pseudocubic phases coexist in 0.09 ≤ x ≤ 0.15 compositions; the spontaneous phase-transition temperature and curie temperature decrease, as certified by phase-structure, dielectric properties and Raman spectra analysis. Optimized piezoelectric constant ∼106 pC/N and electrostrain ∼0.17 % are obtained for (Bi_0.5K_0.5)_0.88Sr_0.12TiO₃ composition. Piezoelectric force microscopic technique is exploited to clarify the origin of enhancement in macroscopic performances. Increase in temperature enhances ferroelectric performance and a large strain value ∼0.25 % with low hysteresis ∼27 % are obtained at 140 °C for the optimized composition, which are believed to originate from electric-field induced relaxor-to-ferroelectric phase transition with thermally-activated reduced energy barriers. This work clearly demonstrates that lead-free Bi_0.5K_0.5TiO₃-based ceramics are another promising bismuth-based species in applications of piezoelectric sensors and actuators.     

Giant electric field-induced strain at room temperature in LiNbO3-doped 0.94(Bi0.5Na0.5)TiO3-0.06BaTiO3

We report experimental investigation on the ferroelectricity and electric field-induced strain response in LiNbO₃-doped 0.94(Bi_0.5Na_0.5)TiO₃-0.06BaTiO₃ (BNT-BT) piezoelectric ceramics. At room temperature, a large strain of 0.6% (at 70 kV/cm) is achieved in the 2.5%-LiNbO₃-doped BNT-BT, higher than that of commercially-utilized Pb(Zr,Ti)O₃. The corresponding piezoelectric coefficient d^*₃₃ reaches 857 pm/V, which is high among these of BNT-based ceramics at room temperature. Further study indicates that the superior piezoelectric properties are realized at the ferroelectric-relaxor transition temperature T_F-R, which is pushed to room temperature with 2.5% LiNbO₃ doping. This indicates that large electromechanical response can be induced via delicate mixing of the ferroelectric rhombohedral phase and the polar nanoregions (PNRs) relaxor-ferroelectric tetragonal phase.