A New Model for Repair of the Achilles Tendon in the Rat

ABSTRACT

The Sprague-Dawley rat is an excellent model for studies of Achilles tendon repair. Most researchers use a modification of the Kessler technique for suture repair of the Achilles tendon in rats. While this technique provides adequate strength, early mobilization is not recommended. Prior to healing, the load will be borne completely by the suture repair, subjecting it to rupture. To prevent this complication, investigators employing the Kessler repair often immobilize the operative extremity with a cast or splint. This has also been shown to be detrimental to the peak load borne by the tendons prior to rupture. A double-loop locking technique of suture repair for rat Achilles tendons is favored over the modified Kessler technique. As force is applied across the repair, the suture pulls on the tendon, sharing the load. This allows for early mobilization of repaired tendons, with minimal risk of rupture. Additionally, no immobilization is required for the operative extremity. One hundred repairs have been performed using this double-loop locking technique. All animals have been able to mobilize with minimal limp immediately after recovering from anesthesia, and there have been no ruptures. No other complications have occurred (hematoma, seroma, infection, dehiscence). This technique of tendon repair is ideal for use in studies of tendon repair in the rat, since it is easy to perform and eliminates the need for immobilization of the operative leg.     

Initial pull-out strength of tendon sutures: an in vitro study in sheep Achilles tendon

Forty-eight fresh frozen sheep Achilles tendons were used to compare the pull-out strengths of Kessler, Bunnell and locking loop techniques which are the standard configurations described for Achilles tendon repair. A simulated Achilles tendon rupture was done with a tenotomy made 2 cm proximal to the calcaneal insertion. One of the configurations was placed at the distal end of the proximal portion of the tendon specimens using No. 5 Ticron. The distal ends of the suture materials were left free and were not used to connect the proximal and distal portions of the tendon. Using a servohydraulic materials testing machine, each tendon was tested to failure in tension at a displacement rate of 20 mm/min. All the specimens failed due to pull-out of the suture material. Since the cause of failure was suture material breakage in the previous studies reporting repair strength, they were unable to represent the effect of configuration on the strength. This study is the first to represent the effect of configuration on the initial strength since there is no failure due to suture material breakage.     

The Interlocking Modification of the Cross Locked Cruciate Tendon Repair (Modified Adelaide Repair): A Static and Dynamic Biomechanical Assessment

The 4-strand cross-locked cruciate flexor tendon repair technique (Adelaide technique) has been shown to have comparably high resistance to gap formation and ultimate tensile strength. This study aimed to determine whether an interlocking modification to the Adelaide repair would impart improved biomechanical characteristics. Twenty four sheep flexor tendons were harvested, transected and repaired using either standard or modified Adelaide techniques. Repaired tendons were cyclically loaded. Gap formation and ultimate tensile strength were measured. Additionally, suture exposure on the tendon surface was determined. There was a statistically significant increase in resistance to gap formation in the early phase of cyclic loading within the modified Adelaide group. In the later stages of testing no significant difference could be noted. The average final load to failure in the modified group was higher than the standard group but this did not achieve statistical significance. Interlocking suture techniques in four strand tendon repair constructs can improve gapping behavior in the early phase of cyclic loading.     

Biomechanical testing of epitenon suture strength in Achilles tendon repairs

BACKGROUND: Recent evidence that early, active mobilization protocols after Achilles tendon repairs increase recovery speed and strength make operative repair strength critical to positive outcomes after Achilles tendon ruptures. While previous research has focused on core (tendon proper) repair techniques, no previous literature has reported testing of core repairs augmented with epitenon sutures, which have been shown to increase the strength of repairs of flexor tendons of the hand. METHODS: Five matched pairs of fresh frozen human Achilles tendons were tested with and without the addition of an epitenon suture to the core repair suture. All specimens were repaired using a No. 2 Ethibond Krakow locking loop core suture. The epitenon suture was added to one tendon randomly chosen from each pair, using a 4-0 nylon suture. All specimens were mounted on an MTS testing machine (MTS Systems Corp., Eden Prairie, MN) and loaded to failure, which was defined as a 1-cm gap formation. RESULTS: The addition of epitenon sutures significantly increased the force necessary to produce a 2-mm gap as compared to core sutures alone by 74%, and it increased the average load to failure by 119%. Also, initial tendon stiffness was 173% greater in tendons reinforced with epitenon sutures. CONCLUSIONS: This study demonstrates that greater resistance to gap formation, approximation of tissue ends, and tensile strength were achieved by the addition of an epitenon suture. Clinical relevance may improve healing by decreased gap formation at the repair site and a lower risk of adhesion formation.     

Effect of suture size on locking and grasping flexor tendon repair techniques

An experimental study was performed using human cadaver flexor tendons to investigate the effect of locking and grasping loop techniques on the tensile properties of repaired flexor tendons, which closely resemble the clinical model. Statistically significant improvement was observed only with the locking loop technique for ultimate and gap strength values using 2-0 core suture and ultimate strength values using 3-0 core suture. There was no statistically significant increase in tensile strength values using 4-0 core suture material. A heavier core suture used with the locking loop technique provided greater ultimate and gap strength of a repaired tendon than when used with the grasping loop technique.     

The influence of cross-sectional area on the tensile properties of flexor tendons

Clinicians have long noted substantial variation in the cross-sectional size of flexor tendons in the hand; however, data indicating that surgical repair techniques of lacerated flexor tendons should be altered according to size are unavailable. Our objectives were to evaluate the cross-sectional size differences among tendons within the same hand and to correlate tendon size with tensile mechanical properties after suture repair. Fifty human cadaver flexor digitorum profundus tendons were measured with digital calipers to determine radioulnar and volardorsal diameters. Twenty tendons were used to measure resistance to suture pull-through; tendons were transected at the A2 pulley, and a transverse double-stranded 4-0 Supramid suture (S. Jackson, Inc, Alexandria, VA) was passed through the radioulnar plane of the tendon 1 cm from the transection site. The remaining tendons were transected and repaired by using a modified Kessler repair with double-stranded 4-0 Supramid suture. Both tendon repairs and tendon-suture pull-through specimens were tested to failure in tension by using a material testing machine. Dorsovolar tendon height and tendon cross-sectional area varied significantly between digits, with an average difference of approximately 40% between the values of the smallest (fifth) and largest (third) fingers. Yield and ultimate force determined by pull-through tests of the simple transverse suture correlated positively with tendon radioulnar width. Tensile properties of tendons repaired with a double-stranded modified Kessler repair, however, did not depend significantly on tendon size. These results indicate that the strength of the commonly used Kessler suture technique is not dependent on tendon cross-sectional size within the clinically relevant range of tendons evaluated.     

A comparative analysis of the six-strand double-loop flexor tendon repair and three other techniques: a human cadaveric study

The ideal zone II flexor tendon repair would be easy to perform, cause minimal scarring, and be strong enough to allow early active motion. A 6-strand loop suture technique devised by the senior author (T.M.T.) was studied in vitro. Forty flexor tendons were harvested from fresh-frozen human hands and divided into 4 groups of 10 tendons each. Each group of tendons was repaired with a specific technique: group 1, the modified Kirchmayr (modified Kessler) technique; group 2, the single-loop 2-strand technique described by Tsuge; group 3, Tsai's double-loop 4-strand modification of Tsuge's technique; and group 4, Tsai's double-loop 6-strand modification of Tsuge's technique. Gap resistance of each repair technique was recorded on a computer using a Differential Variable Reluctance Transducer (MicroStrain, Burlington, VT) and on videotape to record first gap formation, 1-mm and 2-mm gap formation, and maximum load. Statistically significant differences between groups were as follows: at first gap formation between the 2-strand and 6-strand loop suture techniques, and at maximum load between the modified Kessler and 4-strand, modified Kessler and 6-strand, 2-strand and 4-strand, and 2-strand and 6-strand loop suture techniques. The 6-strand double-loop suture technique had a higher tensile strength than the other techniques, as measured in this model at each stage in our experiment. The 6-strand double-loop suture technique simplifies flexor tendon repair. It improves the repair's strength and its resistance to gapping without increasing tendon handling or bulk. This increased repair strength allows us to pursue a more aggressive rehabilitation program.     

Biomechanical comparison of the primary stability of suturing Achilles tendon rupture: a cadaver study of Bunnell and Kessler techniques under cyclic loading conditions

Introduction  Biomechanical studies investigating suture techniques for Achilles tendon repair used single load to failure tests in order to evaluate the maximal load capacity of the repaired construct. During early rehabilitation the repair is repetitively loaded such as exercise or daily living activities like walking. Cyclic loading seems to duplicate the physiological loading conditions more closely than single cycle failure tests. Aim of this study was to test the most commonly used Achilles tendon repair techniques (Bunnell and Kessler repair) under cyclic loading conditions. Materials and methods  Following tenotomy fresh human cadaveric tendons were sutured either with the Bunnell or Kessler technique. After repair, cyclic loading tests were performed with a uniaxial biomechanical testing machine Lloyd LR-5K Plus. Both groups were sutured with 0.7 mm PDS. Results  Except at maximum load we could not find significant differences between tendons sutured by Bunnell and Kessler techniques. During the cyclic testing there were no differences between both groups with respect to displacement. This applies also to the stiffness of the constructs, which we defined from the load to failure measurements. The failure modes in both groups differed; the tendons repaired by Kessler technique were cut by the tendons and in the Bunnell group the suture material tore in each specimen tested. Conclusion  In our study Bunnell and Kessler techniques showed similar biomechanical properties using the same suture material. The typical failure mode of the Bunnell technique shows potential to optimise biomechanical behavior by using stronger suture material.     

Tensile Strength of Flexor Tendon Repair Using Barbed Suture Material in a Dynamic Ex Vivo Model

The purpose of this study was to compare two sutures; a knotted polydioxane with a knotless barbed in a 4-strand Kirchmayr-Kessler suture technique. Human flexor digitorum tendons were separated into four groups. Group 1 ?C polydioxane; Group 2 - barbed suture; Group 3 and 4 ?C same as group 1 and 2 with an additional peripheral running suture. In each group the repaired tendons were subjected to linear and cyclical loads. No difference in maximum tensile strength after linear and cyclical force could be detected between the knotted polydioxane suture and the knotless barbed suture. On linear force tests an additional circumferential repair increased the maximum tensile strength of both sutures. Cyclical force loading did not lead to a reduction of maximum strength. Following linear and cyclical loading the 4-strand barbed suture achieved maximum tensile strengths comparable to the 4-strand repair using the polydioxane suture. Barbed suture repair may offer the advantage of knotless suture techniques.     

Suture holding capacity of the Achilles tendon during the healing period: an in vivo experimental study in rabbits

BACKGROUND: Early motion and weightbearing is known to promote the healing of Achilles tendon repair. It is important to be informed about the repair strength for a secure rehabilitation. There are reports about the initial repair strength of Achilles tendons; however, they are mainly in vitro studies that represent the time zero strength of the repair. Softening of the tendon observed during the biological process of the tendon healing, which may effect the suture holding capacity and in turn the repair strength of the tendon has not been evaluated before. METHODS: In the current study, the suture holding capacity of rabbit Achilles tendon was observed at various times during the healing period. RESULTS: The suture holding capacity of the tendon at the end of the first and third weeks after surgery was found to be similar within 30% of the control tendon. However, at the end of the fourth week it was doubled reaching 65% of the control tendon. CONCLUSIONS: Intrinsic tendon insufficiency which causes a decrease in the suture holding capacity of the tendon may lead to pull-out of the suture material during the postoperative third week. This period is precarious for early motion and weightbearing since the suture holding capacity of the tendon doubled relative to the previous three weeks.     

Single-row Versus Double-row Repair of the Distal Achilles Tendon: A Biomechanical Comparison

Surgery for recalcitrant insertional Achilles tendinopathy often consists of partial or total release of the insertion site, debridement of the diseased portion of the tendon, calcaneal ostectomy, and reattachment of the Achilles to the calcaneus. Although single-row and double-row techniques exist for repair of the detached Achilles tendon, biomechanical data are lacking to support one technique over the other. Based on data extrapolated from the study of rotator cuff repairs, we hypothesized that a double-row construct would provide superior fixation strength over a single-row repair. Eighteen human cadaveric Achilles tendons (9 matched pairs) with attached calcanei were repaired with single-row or double-row techniques. Specimens were mounted in a servohydraulic materials testing machine, subjected to a preconditioning cycle, and loaded to failure. Failure was defined as suture breakage or pullout, midsubstance tendon rupture, or anchor pullout. Among the failures were 12 suture failures, 5 proximal-row anchor failures, and 1 distal-row anchor failure. No midsubstance tendon ruptures or testing apparatus failures were observed. There were no statistically significant differences in the peak load to failure between the single-row and double-row repairs (p = .46). Similarly, no significant differences were observed with regards to mean energy expenditure to failure (p = .069). The present study demonstrated no biomechanical advantages of the double-row repair over a single-row repair. Despite the lack of a clear biomechanical advantage, there may exist clinical advantages of a double-row repair, such as reduction in knot prominence and restoration of the Achilles footprint.     

Surgical treatment of Achilles tendon rupture

Background The mechanical properties of present-day percutaneous repairs of Achilles tendon ruptures are not known.

Material and methods Artificially-created ruptures in 24 human cadaveric Achilles tendons were repaired with an open Bunnell repair, a percutaneous calcaneal tunnel or a percutaneous bone-anchor repair. In the open technique no.1 PDS-II absorbable suture material was used, and in the percutaneous techniques either no.1 PDS-II or no.1 Panacryl absorbable suture material was used. The specimens were tested in a materials testing machine until failure occurred.

Results The common mode of failure was suture breakage in non-anchor repairs, and anchor pullout in anchor repairs. The average strength of the repairs varied from 166 N (SD 60) to 211 N (SD 30), with no differences between the techniques (p = 0.5).

Interpretation Taking costs into account, the percutaneous calcaneal tunnel technique and the open technique are the methods of choice.     

Biomechanical evaluation of flexor tendon repair techniques

Immediate active mobilization of repaired tendons is thought to be the most effective way to restore function of injured flexor tendons. Sixty human flexor digitorum profundus tendons were used to evaluate techniques for active tendon motion. The tendons were divided equally into six groups, and each group was assigned to one of the following techniques: Kessler core suture plus running peripheral suture, Kessler plus cross-stitch suture, Kessler plus Halsted suture, Tang core suture plus running peripheral suture, Tang plus cross-stitch suture, or Tang plus Halsted suture. Immediately after tendon repair, an Instron tensile testing machine was used to measure the 2-mm gap formation force, ultimate strength, elastic modulus, and energy to failure of the tendons repaired by these techniques. Ultimate strength, elastic modulus, and energy to failure were measured in load displacement curve. Results showed that the ultimate strength of the Tang plus Halsted or cross-stitch was, respectively, 116.8 +/- 9.6 N and 94.6 +/- 7.8 N; and 2-mm gap formation force was, respectively, 86.6 +/- 4.9 N and 71.9 +/- 5.1 N. The Tang plus Halsted or cross-stitch methods had a statistically significant increase in ultimate strength and 2-mm gap formation force as compared with the Kessler core suture or Tang plus running peripheral suture method. Elastic modulus and energy to failure of the Tang plus Halsted or cross-stitch suture were statistically higher than those of other techniques. The Tang plus cross-stitch or Tang plus Halsted sutures had the highest strength among the tested methods and are appropriate techniques for tendon repair in which the goal is immediate active tendon motion.     

Evaluation of suture caliber in flexor tendon repair

This biomechanical study investigated the effect of suture caliber variation on tensile strength in 3 types of 2-strand flexor tendon repairs. Each type of repair was constructed with 5-0, 4-0, 3-0, and 2-0 braided polyester suture. Linear distraction was performed on 120 repaired human cadaveric flexor digitorum profundus tendons until tensile failure occurred. Ten trials of each repair construct were tested. Analysis of variance revealed significant main effects of caliber and technique. Mean repair strength increased as suture caliber increased. A 4-0 suture was 66% stronger than a 5-0 suture, a 3-0 suture was 52% stronger than a 4-0 suture, and a 2-0 suture was 51% stronger than a 3-0 suture. The technique effected repair strength only with the larger 2-0 and 3-0 suture calibers, which tested the technique's capacity to hold the tendon.     

Biomechanical analysis of the cruciate four-strand flexor tendon repair

The purpose of this study was to develop and test in vitro a new flexor tendon suture technique that was simple and easy to perform, yet strong enough to withstand the projected forces of an in vivo active motion rehabilitation protocol. Forty human cadaveric flexor digitorum profundus tendons were divided and repaired using 1 of 4 suture techniques (the modified Kessler, the Strickland, the modified 4-strand Savage, and the Cruciate 4-strand repairs). Each repair was tested using a slow-test machine and displacement control at 2 mm/s. Force applied, the resultant gap, and ultimate tensile strength were recorded and statistical comparisons were performed using a two-tailed Student's t-test with level of significance set at p = .05. The Cruciate suture technique was demonstrated to be nearly twice as strong to 2-mm gap formation (44 N) compared with the Kessler, Strickland, and Savage repairs. Ultimate tensile strength was also significantly stronger for the Cruciate technique (56 N) than the Kessler, Strickland, or Savage repairs. The technique was significantly faster to perform than the Savage or Strickland repairs and was comparable in repair time to the 2-stranded Kessler repair. The design of the new suture technique allowed the tendon repair to be completed with the ease and speed of a 2-strand technique, but bestowed on the repair strength that exceeded current 4-strand techniques.     

A biomechanical analysis of suture materials and their influence on a four-strand flexor tendon repair

PURPOSE: Flexor tendon repair strength depends on the suture technique and the suture material used. Configurations that incorporate locking loops prevent sutures from pulling through the tendon but typically fail because of suture breakage. The choice of suture material therefore influences repair strength. This study investigated the mechanical properties of 5 nonabsorbable 4-0 suture materials (monofilament nylon, monofilament polypropylene, braided polyester, braided stainless steel wire, and braided polyethylene) and evaluated their performance when used in a locking 4-strand flexor tendon repair configuration. METHODS: Five samples of 2 strands of each suture type were tested mechanically to determine the material stiffness and ultimate load. In addition, 50 fresh porcine flexor tendons were divided and repaired with each of the 5 suture materials using a 4-strand single-cross technique. Gap force, ultimate strength, and stiffness were measured to compare biomechanical performance. RESULTS: All repairs failed by suture rupture at the locking loop. Fibrewire and stainless-steel sutures and repairs were significantly stronger and stiffer than the other suture types. The results for Prolene and Ethibond were similar in the tendon repair groups with respect to gap and ultimate forces although Ethibond provided significantly increased repair stiffness. Nylon sutures and repairs consistently produced the poorest mechanical performance in all outcome measures. CONCLUSIONS: Suture material strongly influences the biomechanical performance of multistrand tendon repairs and is an important consideration for the surgeon. Fibrewire and stainless steel are the most biomechanically suitable suture materials for flexor tendon repair whereas nylon is the least suitable. Further developments in suture materials are important for advancements in flexor tendon repair strength.     

Effects of direction of tendon lacerations on strength of tendon repairs

PURPOSE: We compared the tensile strength of different repair configurations on tendons with oblique and transverse lacerations. METHOD: Seventy-two fresh pig flexor tendons were divided randomly and repaired using the modified Kessler, the cruciate, or the 4-strand Massachusetts General Hospital (MGH) repair methods. The tendons were lacerated either transversely or obliquely. They were repaired with conventional and oblique suture repairs. The 2-mm gap formation force and ultimate strength were determined as biomechanical performance for each repair. RESULTS: The gap formation and ultimate strength of the tendons vary with orientations of tendon lacerations and suture methods. In the tendons repaired with the modified Kessler or the cruciate methods, the 2-mm gap formation and ultimate strength of obliquely cut tendons were significantly lower than those of transversely cut tendons. The obliquely placed modified Kessler or cruciate sutures significantly improved the repair strength in the tendons with an oblique laceration. In the tendons repaired with the MGH method, no statistical differences were found in the repair strength of obliquely and transversely lacerated tendons. CONCLUSIONS: The direction of tendon lacerations affects strength of certain repair configurations. The nonlocking modified Kessler or the cruciate tendon repairs are weakened considerably when the tendon laceration is oblique but their mechanical performance is strengthened by re-orienting the repair strands to lie parallel to the laceration. The cross-locked configuration of the MGH repair is not affected by the obliquity of the tendon laceration.     

A biomechanical study of Tang's multiple locking techniques for flexor tendon repair

This study was designed to biomechanically compare Tang's multiple looped locking techniques with various suture techniques for flexor tendon repair in the hand. Fifty flexor digitorum profondus tendons taken from pig toes were used as models; The tendons were transected in the middle part of zone 2 defined as the area beneath bifurcation of the flexor digitorum superficialis tendons, and were repaired by five different suture methods: (1) modified Kessler, (2) Tsuge's suture, (3) double Kessler, (4) modified Kessler plus Tsuge, and (5) Tang's suture. The repaired tendons were placed in an Instron tensile testing machine to determine the tensile properties of the repair. 2 mm gap formation force and ultimate tensile strength were measured during the test. Maximal work to failure were calculated according to area under the load-displacement curve of the test. 2 mm gap formation force was 21.5 N for the Kessler, 20.6 N for the Tsuge, 31.6 N for double Kessler, 30.9 N for the Kessler plus Tsuge and 41.4 N for the Tang. Ultimate tensile strength was 23.5 N for the Kessler, 22.9 N for the Tsuge, 34.5 N for the Kessler plus Tsuge and 45.6 N for the Tang. Statistically, Tang's suture had the greatest gap formation force, ultimate strength and energy for failure among the five techniques (p < 0.01 or p < 0.001). Gap formation force, ultimate strength and energy to failure for double Kessler or the Kessler plus Tsuge were significantly greater than those for the Kessler or the Tsuge (p < 0.05 or < 0.01). The tendons repaired by Tang's method tolerated a significantly higher tensile load (133 to 198% of the other techniques) than the other methods. Among the methods tested, Tang's multiple looped locking suture provides sufficient gap resistance and tensile strength that may be able to withstand early active mobilization after primary flexor tendon repair.     

Comparative biomechanic performances of locked cruciate four-strand flexor tendon repairs in an ex vivo porcine model

PURPOSE: To investigate the effects of 3 different locking configurations on repair strength when used in a cruciate four-strand repair. METHODS: Sixty fresh porcine flexor tendons were transected and repaired with cruciate four-strand core suture repairs with 3 different locking configurations: simple locks (a modification of the Pennigton method), circle locks, and cross locks. Half of the repairs in each locking group were reinforced with a peripheral suture. The tendon repairs were subjected to linear load-to-failure testing. Outcome measures were 2-mm gap force and ultimate tensile strength. RESULTS: The cross lock repair had significantly greater 2-mm gap force and ultimate tensile strength than the simple lock repair, both with and without a peripheral suture. The cross lock repair showed significantly greater 2-mm gap force without a peripheral suture and significantly greater ultimate tensile strength with a peripheral suture than the circle lock repair. With peripheral reinforcement, the cross lock cruciate repair had a mean 2-mm gap force of 92 N and ultimate tensile strength of 119 N. The cross lock cruciate repair consistently produced the strongest biomechanic performance in all outcome measures. CONCLUSIONS: Locking configuration influences the biomechanic performance of cruciate four-strand flexor tendon repairs. Our results suggest that the cruciate repair with cross locks is stronger than repairs with simple locks or circle locks. Whether the results of this ex vivo porcine linear model can be translated to the clinical arena is unknown, because the factors of tendon/sheath friction, tendon healing, and compromised tendon viability from the lock were not addressed.     

Zone II tendon repairs augmented with autogenous dorsal tendon graft: a biomechanical analysis

We investigated the biomechanical properties of a new technique for tendon repair that reinforces a standard suture with an autogenous tendon graft. A dynamic in situ testing apparatus was used to test 40 flexor digitorum profundus tendons harvested from fresh-frozen cadaver hands. The tendons were cut and repaired using 1 of 4 suture techniques: 2-strand modified Kessler, 4-strand modified Kessler, 6-strand modified Savage, and 2-strand modified Kessler augmented with autogenous dorsal tendon graft. The augmented repair uses 1 slip of the flexor digitorum superficialis tendon secured to the dorsal surface of the repair site with a continuous stitch. Ultimate tensile strength, resistance to gap formation, and work of flexion were measured simultaneously on an in situ tensile testing apparatus. No significant difference in tensile strength was found between the augmented repair and the 6-strand Savage repair. The augmented repair and the 6-strand Savage repair showed significantly greater ultimate tensile strength than the 2- and 4-strand repairs. The augmented repair had significantly greater resistance to 2 mm gap formation than the other 3 repairs. We were unable to show a significant difference in work of flexion between the repairs with the numbers tested (n = 10). Our findings suggest that the augmented repair is strong enough to tolerate the projected forces generated during active motion without dehiscence or gap formation at the repair site.